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PRSF-15 Functional Smith Trainer Assembly Manual 2013 06 Rev A

PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

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Page 1: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

PRSF-15Functional Smith Trainer

Assembly Manual2013 06 Rev A

Page 2: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060
Page 3: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Contents Safety Instructions -------------------------------------------------------------------------------------- Page 2 Floor Plan Diagram---------------------------------------------------------------------------------------- Page 3 Parts List------------------------------------------------------------------------------------------------------ Page 4 Parts Reference ------------------------------------------------------------------------------------------ Page 5

Hardware Chart-------------------------------------------------------------------------------------------- Page 6

Components Pre-installed in the Parts-----------------------------------------------------------

Page 7

Pre-installed Parts References ----------------------------------------------------------------------- Pages 9-13 -------------------------------------------------------------------- Pages 14-26

Page 1

Assembly Steps---------------------

Hardware List------------------------------------------------------------------------------------------------

Page 8

Page 4: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Safety Instructions 1. Before getting started with the machine assembly, please read through this manual.2. Separate all of the parts after opening the boxes and verify that all parts are accounted for and

have no damage.3. Assemble the machine on a solid level surface. This ensures the best possible performance,

function,and safety for the Functional Smith Trainer and workouts.e gym and workout. Caution: To avoid any injury it requires 2 persons at least to assemble this product!

Warning

It is essential that you consult with your physician before starting an exercise program. It is very important that all warnings and instructions are read and followed before using this system. Immediately replace any worn, torn, scratched warning labels or stickers. It is necessary to inspect this product periodically to maintain safety and proper function.

Inspect this gym before each workout for loose or worn parts, especially the moving parts such as the cables, pulleys and

onnections to accessories,and connecting points.

Immediately replace any worn or defective parts and do not use this gym until it is repaired or replaced.

! Make sure all adjustment pins are fully engaged before using this gym. ! Keep minors and children from playing on or around this gym at all times.

Page 2

Page 5: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

74.83"

1901mm

78

.0"

1981

mm

90

.1"

2289

mm

83

.8"

2128

mm

FLOOR PLAN DIAGRAM

The Complete Functional Smith Trainer has a layout dimension of 78" Length x 74.83" Width x 90.1" Height.

Page 3

Page 6: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Page 4

PARTS LIST# Part No. Description QTY

1 P04-3909 Top Cross Beam 1

2R P20-4564 Top Beam,Main Frame, Right 1

3L P20-4565 Top Beam, Main Frame, Left 1

4 P20-4498 Rear Top Frame Assembly 1

5 P20-4508 Rear Upright 1

6 P20-4510 Rear Bottom Frame Assembly 1

7 P02-6186 Bracket 1

8 P03-1847 Linear Bearing Shaft 2

9 P20-2664 Weight Holder 2

10 P20-2665 Weight Bar Assembly 1

11 P20-4522 Shaft Mount 4

12L P20-4500 Safety Bar Left 1

13R P20-4512 Safety Bar Right 1

14 P20-4501 Low Row Assembly 1

15 P20-4503 Cable Column Tube 2

16R P20-4504 Right Cable Column Slider 1

17L P20-4505 Left Cable Column Slider 1

18 P20-4506 Swivel Pulley Assembly 2

19 P20-0358 Top Weight Assembly 2

20 P20-2038 Pulley Bracket Assembly 2

21 P01-5286 Guide Rod 4

22 P04-0986 Weight Stack Riser 4

23 P10-0072 Weight Plates 30

24 P11-0057 Weight Selector Pin 2

25 P20-4499 Pull-Up Bar Assembly 1

26 P20-4511 Weight Shroud Mount 4

27 P10-1135 Placard 1

28 P20-4509 Lat Pull Swivel Pulley 2

29 P20-4507 Double Pulley Plate 4

30 P20-4502 Low Row Bar 1

31 P05-0289 Chain 2

32 P10-1196 Weight Stack Shroud 2

33 A05-0212 Guide Rod Cap 4

34 A06-0304 Weight Stack Bumper 4

35 P06-0051 Pulley 20

36 P13-0469 Upper Cable 2

37 P13-0470 Lower Cable 2

38 P13-0471 Row Cable 2

39 P12-0148 4 Ring D Handles 2

40 P12-0060 Ankle Strap 1

41 P12-0204 Pull Up Assist Strap 1

42 P12-0066 D Handle / Ab Strap 2

43 P20-4566 Base, Main Frame 2

44R P20-4567 Front Upright, Main Frame, R 1

45R P20-4569 Rear Upright, Main Frame, R 1

46L P20-4568 Front Upright, Main Frame, L 1

47L P20-4570 Rear Upright, Main Frame, L 1

Page 7: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Parts Reference*The Left or Right parts and the front or rear parts are determined by the user's in exercise.

Front

RearRight

Left

Page 5

2R

6

1

43

43

44R

45R

4

3L

46L

47L

5

13R 7

8

9

10

11

12L

15

17L

16R

14

18

25

26

20

19

23

21

92

28

27 32

29

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HARDWARE LIST

Tools Required for Assembly

Tape Measure Rubber Mallet

1/2", 9/16" and 3/4" Wrenches or Adjustable WrenchesStandard Socket Set (including 1/2", 9/16" and 3/4" sockets)

M4 Allen Wrench for 5/16" Set Screws - SuppliedM5 Allen Wrench for 1/4" Button Head Screw - suppliedM8 Allen Wrench for Cap Head Screws - supplied

Page 6

# Part Number Description QTY

51 DAEE01401220NAB 1/4" x 1/2"L Button Head Screw 2

52 DAEE01420020NB 1/4" x 2"L Button Head Screw 2

54 DA1E01243413NB 1/2" x 4 3/4"L Hex Bolt 2

55 DA1E03850016NB 3/8" x 5"L Hex Bolt 16

56 DA1E03843416NB 3/8" x 4 3/4"L Hex Bolt 8

57 DA1E03831416NB 3/8" x 3 1/4"L Hex Bolt 1

58 DA1E03823416NB 3/8" x 2 3/4"L Hex Bolt 24

59 DA1E03821416YB 3/8" x 2 1/4"L Hex Bolt with blue patch 16

60 DA1E03820016NB 3/8" x 2"L Hex Bolt 10

61 DA1E03813416YB 3/8" x 2"L Hex Bolt with blue patch 2

62 DA1E03803416YB 3/8" x 3/4"L Hex Bolt with blue patch 13

63 DB1E01208013NU 1/2" Jam Nut 2

64 DC126013020B 1/2" Flat Washer 4

65 DC125010020B 3/8" Flat Washer 93

66 DC325010020AB Curved Washer 40

67 DC116006510B 1/4" Flat Washer 4

68 DB2E01212013B 1/2" Lock Nut 2

69 DB2E03811000B 3/8" Lock Nut 59

70 DB2E01405500B 1/4" Lock Nut 4

71 DI1080080U Snap Hook 2

72 P08-0076B 1 1/2"H Step Spacer 8

73 P08-0139B 1/2"H Step Spacer 8

Page 9: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Hex Bolt Button Head Screw Flat Head Screw

Cap Head Screw

Shoulder Bolt

Phillip Head Screw

1/4” Flat Washer 3/8” Flat Washer 1/2” Flat Washer

Curved Washer 3/8” Lock Nut 1/2” Lock Nut

Step Spacer Barrel Spacer Snap Hook

Hardware Chart

Page 7

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Components Pre-installed in the Parts

Page 8

# Part Number Description

35 P06-0051 3 1/2" Pulley

53 DABE03801216YB 3/8" x 1/2"L Cap Head Screw with BP

58 DA1E03823416NB 3/8" x 2 3/4"L Hex Bolt

60 DA1E03820016NB 3/8" x 2"L Hex Bolt

65 DC125010020B 3/8" Flat Washer

69 DB2E03811000B 3/8" Lock Nut

81 DA0E03811216ANB 3/8" x 1 1/2"L Cap Head Screw

82 P10-0071 Top Weight

83 P10-0073 Selector Stem

84 P04-2153 Floating Pulley Bracket

85 P04-2608 Weight Bar Weldment

86 P05-0999 Shoulder Bolt

87 DB2E51608518B 5/16" Lock Nut

88 P03-1842 Spacer

89 P08-0048 Bushing

90 P08-0110 Barrel Spacer

91 N/A N/A

92 P02-3859 Rear Weight Rack Plate

93 P02-6180 Front Weight Rack Plate

94 DA1E03810016NB 3/8" x 1"L Hex Bolt

95 A06-0530 2" x 4" Flatoval End Cap

96 P04-3910 Rear Top Frame Weldment

97 P06-0589 Guide Rod Collar

98 P04-3908 Pull Up Bar Weldment

99 A06-0529 40mm x 80mm Flatoval End Cap

100 P06-0225 2" Square End Cap

101 P06-0358 1 1/4" Round End Cap

102 P04-3915 Safety Bar Weldment

103 P06-0278 1" x 2" Rectangular End Cap

104 P12-0247 Anti-Skid Tape

105 P04-3924 Foot Plate Weldment

106 P06-0042 1 3/4" Square End Cap

107R P04-3922 Right FT Adjuster

108 A06-0528 Sleeve

109 P08-0061 Bushing

110 P11-0179 FT Adjustment Pin

111L P04-3920 Left FT Adjuster

112 P02-6191 Double Pulley Plate

113 P04-3918 Lat Pull Swivel Pulley Weldment

114 P04-3974 Base Weldment, Main Frame

115 P04-3930 Shaft Mount Weldment

116 DA0C014004720YB 1/4" x 3/16" Set Screw

117 P06-0191 Bumper

118 P06-0011 Round End Cap

119 P04-2607 Weight Holder Weldment

120 P11-0232 Adjustment Pin

121 P04-0614 Swivel Pulley Weldment

122 P04-0613 Swivel Pulley Holder

123 DC120010510B 3/4" x 3/8" Flat Washer

124 P01-5285 Cable Column Tube

125 DC100019000B STW-19 External Snap Ring

126 P04-3972 Top Beam Weldment,Main Frame, Right

127 P04-3973 Top Beam Weldment,Main Frame, Left

128 P04-3975 Front Upright Weldment, Main Frame

129 P04-3976 Rear Upright Weldment, Main Frame

Page 11: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

#19 P20-0358 Top Weight Assembly #20 P20-2038 Pulley Bracket Assembly

#9 P20-2664 Weight Holder Assembly #11 P20-4522 Shaft Mount

#12L P20-4500 Left Safety Bar

#13R P20-4512 Safety Bar Right

Pre-installed Parts Reference-1

Page 9

81

83

82 35

60

84

69

65

119

117

118

115

116

104103

102

104

102

103

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#29 P20-4507 Double Pulley Plate#28 P20-4509 Lat Pull Swivel Pulley

#18 P20-4506 Swivel Pulley Assembly

#17L P20-4505 Left Cable Column Slider #16R P20-4504 Right Cable Column Slider

Pre-installed Parts Reference-2

Page

69 113

65

58

35

69112

35

65

60

35 121

60

60

120

122

65

69

110

110

108 108

111L

107R

10

109

109

Page 13: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

#10 P20-2665 Weight Bar Assembly

#4 P20-4498 Rear Top Frame Assembly

#25 P20-4499 Pull-Up Bar Assembly

Pre-installed Parts Reference-3

Page

87

86

123

123 88

89

90

85

97

96

101 99100

99

11

98

Page 14: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Pre-installed Parts Reference-4

Page

#2R P20-4564

12

95

95

#3L P20-4565

95

99

Top Beam,Main Frame, Right Top Beam, Main Frame, Left

#43 P20-4566 Base, Main Frame

114

126 127

94

65

#44R P20-4567 Front Upright, Main Frame, R

93

69

128

65

#46L P20-4568 Front Upright, Main Frame, L

99

94

93

65

128

69

Page 15: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

#14 P20-4501 Low Row Assembly

#15 P20-4503 Cable Column Upright

Pre-installed Parts Reference-5

Page

105

106

99

53124

13

#45R P20-4569 Rear Upright, Main Frame, R #47L P20-4570 Rear Upright, Main Frame, L

99

65

94

69 65

99

94

65

65

69

92

129

92129

Page 16: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY InstructionsAssemble the machine on a solid level surface. This ensures the best possible performance,function,and safety for the Functional Smith Trainer and workouts.

Caution: To avoid any injury it requires 2 persons at least to assemble this product!

Page

*Set the Left and Right Main Frames in a position close to the Functional Smith Trainer's final position.

14

Page 17: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY STEPS

# Description QTY 3/8" x 2 3/4"L Hex Bolt 12 3/8” x 3/4”L Hex Bolt with blue patch 4

Hardware Required

5862

1. Attach the Right Front Upright,Main Frame (#44R) to the Main Frame Base (#43) using:#62 2- 3/8" x 3/4"L Hex Bolts with blue patch#65 2- Flat Washers

2. Attach the Right Rear Upright, Main Frame (#45R) to the Main Frame Base (#43) as shown using:#58 2- 3/8" x 2 3/4"L Hex Bolts#65 4- Flat Washers#69 2- 3/8" Lock Nuts

3. Attach the Right Top Beam, Main Frame (#2R) to the front and rear upright, Main Frame as shown using:

# Description QTY

3/8" Lock Nut 12 3/8" Flat Washer 28 65

69

Right Main Frame Assembly Left Main Frame Assembly

582R

44R

45R

69

65

65

62

43

65

43

62

65

58

3L

69 65

46L

47L

58

6965

65

#58 4- 3/8" x 2 3/4"L Hex Bolts#65 8- Flat Washers#69 4- 3/8" Lock Nuts

After all the bolts are tightened, put the Right Main Frame Assembly against the wall or over the packaging box crosswise.Repeat the above steps to complete the Left Main Frame Assembly.

Page 15

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Page 16

# Description QTY

3/8" x 5"L Hex Bolt 12 Curved Washer 24 3/8" Lock Nut 12

Hardware RequiredASSEMBLY STEPS

*Set the Left and Right Main Frames in a position close to the Functional Smith Trainer's final position.

1. Attach the assembled Right Main Frame to the Rear Bottom Frame (#6) using:#55 2- 3/8" x 5"L Hex Bolts#66 4- Curved Washers#69 2- 3/8" Lock Nuts

55

66

69

2. Attach the Rear Top Frame (#4) to the Left and Right Main Frames using:#55 4- 3/8" x 5"L Hex Bolts#66 8- Curved Washers#69 4- 3/8" Lock Nuts

3. Attach the Top Cross Beam (#1) to the Left and Right Main Frames using:#55 4- 3/8" x 5"L Hex Bolts#66 8- Curved Washers#69 4- 3/8" Lock Nuts

55

Repeat the above assembly step to complete the assembled Left Main Frame to the Rear Bottom Frame.

4

6966

66

Right Main Frame

1

6

LeftMain Frame

Page 19: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY STEPS

# Description QTY # Description QTY 3/8" x 5"L Hex Bolt 4

Curved Washer 8

3/8” x 3 1/4”L Hex Bolt 1 3/8” Flat Washer 4 3/8” x 2”L Hex Bolt with blue patch 2 3/8" Lock Nut 5

Hardware Required

555761

666569

1. Attach the Rear Upright (#5) to the Rear Top Frame and the Rear Bottom Frame using:#55 4- 3/8" x 5"L Hex Bolts#66 8- Curved Washers#69 4- 3/8" Lock Nuts

2. Attach the Pull-Up Bar Assembly (#25) to the adjustment bracket of Top Cross Beam to the desired position using: #57 1- 3/8" x 3 1/4"L Hex Bolt#65 2- 3/8" Flat Washers#69 1- 3/8" Lock Nut

3. Place the shaft of the Pull-Up Bar Assembly (#25) in between the Pulley Housings of Rear Top Frame as shown.Install the Pulleys (#35) in the pulley housings of Rear Top Frame aligning the shaft of rear top frame and secure with: #61 2- 3/8" x 2"L Hex Bolts with blue patch#65 2- 3/8" Flat Washers

Page 17

25

28

*Pre-installed

125

57

65

6165

35

5

55

69

55

6669

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ASSEMBLY STEPSHardware Required

# Description QTY 3/8” x 3/4”L Hex Bolt with blue patch 8 3/8” Flat Washer 8

1. Hook the Weight Bar Assembly (#10) onto the Front Racks to the desired postion.2. Slide 1 Linear Bearing Shaft (#8) into one of the Weight Holder Assemblies (#9), the shaft faces foward as shown.3. Place a Shaft Mount (#11) onto the Bottom of the Linear Bearing Shaft assuring it is fully seated and tighten the set screws.4. Place a Shaft Mount onto the Top of the Linear Bearing Shaft before positioning it into the Right Main Frame. 5. Gently Guide the shaft of the Weight Holder Assembly into the Weight Bar Assembly all the way in.6. Secure the top and bottom Shaft Mounts to the Right Main Frame using:

Repeat the above steps installing the second Linear Shaft and Weight Holder Assembly at the Left Main Frame.

6265

#62 4- 3/8" x 3/4"L Hex Bolt with blue patch#65 4- 3/8" Flat Washers

Page

7. Sit the rod groove of Right Safety Bar (#13R) onto the Front and Rear Weight Rack Plates attached to the Right Main Frame.

18

*Use M4 Allen Wrench to tighten set screws.

12L

62

65

13R

9

8

10

11

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ASSEMBLY STEPSHardware Required

# Description QTY # Description QTY 1/2” x 4 3/4”L Hex Bolt 2 3/8” Flat Washer 16 3/8” x 2 3/4”L Hex Bolt 8 1/2” Lock Nut 2 3/8” Lock Nut 8

1/2” Flat Washer 4

545864

656869

with M8 Allen Wrench or slide the Right Cable Column Slider (#16R) onto one of the Cable Column Uprights (#15) from

2. Attach the Cable Column Upright to the Right Main Frame using:#58 4- 3/8" x 2 3/4"L Hex Bolts#65 8- 3/8" Flat Washers#69 4- 3/8" Lock Nuts

3. Assemble one of FT Swivel Pulley Assemblies (#18) to the Right Cable Column Slider using: #54 1- 1/2" x 4 3/4"L Hex Bolt#64 2- 1/2" Flat Washers #68 1- 1/2" Lock Nut

Repeat the above steps to install the Left Cable Column Slider (#17L) and one of FT Swivel Pulley Assemblies to the Left Main Frame.

1. Loosen the pre-installed #53 3/8" x 1/2"L Cap Head Screw at the upper end of Cable Column Upright (#15)

*Secure the #53 1- 3/8" x 1/2"L Cap Head Screw in the Cable Column Upright with M8 Allen Wrench

Page 19

the lower end to the desired postion by pulling out the FT Adjustment Pin (#110) without loosening the pre-installed screw.

after sliding the right cable cloumn slider from the upper end of the cable column upright.

58

69

65

16R

54

64

68

18

6417L

110

120

15

15

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ASSEMBLY STEPSHardware Required

# Description QTY # Description QTY 62 3/8” x 3/4”L Hex Bolt with blue patch 1 65 3/8” Flat Washer 1 51 1/4” x 1/2”L Button Head Screw 2 67 1/4” Flat Washer 4 52 1/4” x 2”L Button Head Screw 2 70 1/4” Lock Nut 4

* Use M5 Allen Wrench to tighten 1/4" Button Head Screws

1. Fasten the Placard Bracket (#7) to the Rear Upright using:#62 1- 3/8" x 3/4"L Hex Bolt with blue patch#65 1- 3/8" Flat Washer

2. Attach the Placard (#27) to the Placard Bracket using:

Foot Plate Assembly

#51 2- 1/4" x 1/2" Button Head Screws#67 2- 1/4" Flat Washers#70 2- 1/4" Lock Nuts

3. Fasten the Placard to the Rear Upright using#52 2- 1/4" x 2" Button Head Screws#67 2- 1/4" Flat Washers#70 2- 1/4" Lock Nuts

4. Insert the Low Row Assembly (#14) into the Rear Upright to the end as shown.* Store up the Low Row Assembly as shown when not in use.

Page 20

serial number

#14 Low Row Assemblystorage

14

52

51

52

27

7067

7 67 70

62

67

7067

6570

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ASSEMBLY STEPSHardware Required

# Description QTY 56 3/8” x 4 3/4”L Hex Bolt 4 59 3/8” x 2 1/4”L Hex Bolt with blue patch 16 66 Curved Washer 8 65 3/8” Flat Washer 16 69 3/8” Lock Nut 4 63 1/2" Jam Nut 2

Important:

Top Weight Pulley Assembliesmust be fully threaded into the Top Weight Assembly with the Jam Nuts tightened securly

For Safety,

*If optional 200lb weight plates is being assembled, store awaythe Weight Stack Risers (#22)

1. Attach 1 Weight Shroud Mount (#26) tothe right side of rear bottom frame as shown

#59 4- 3/8" x 2 1/4"L Hex Bolts with blue patch#65 4- 3/8" Flat Washers

using:

2. Place 2 Weight Stack Risers (#22) aligning onto the the holes of rear bottom frame as shown.Place 1 Weight Stack Bumper (#34) onto each Weight Stack Riser.

3. Slide the Guide Rods (#21) through each weight stack bumper and weight stack riser into the rear bottom frame.

4. Carefully Slide 15 Weight Plates (#23) down the Guide Rods ontothe Weight Stack Bumpers.Be sure that all weight plates are facing toward fron of the machine. Front of weight plate is indicated by recessed area for weight stack numbers.Then slide the Top Weight Assembly (#19) down the Guide Rods ontoWeight Stack

5. Completely thread the bolt of the Top Weight Pulley Assembly (#20) and a Jam Nut (63) in the Top Weight Assembly with a Locknut on the Pulley Bolt facing towards the front of the gym.

Repeat the above steps to install the weight stack at the left side of rear top frame and rear bottom frame.

8. Slide the Guide Rod Collars (#33) to the top end of the Guide Rods against the rear top frame.

7. Insert the Guide Rods into the holes of rear top frame and then lift the Guide Rods up.Put #56 2- 3/8" x 4 3/4"L Hex Bolts with #66 4- Cruved Washers through the rear bottom frame and then secure the boltswith #69 2- 3/8" Lock Nuts

6. Place the other 1 Weight Shroud Mount through the Guide Rods, and then loosen the set screws attached to the the Guide Rod Collars (#33) sliding the collar onto each Guide Rod.

Page 21

Tighten down the attached set screws to the guide rod collars with M4 Allen Wrench.

9. Position the Weight Shroud Mount (#26) against the rear top frame as shown using:#59 4- 3/8" x 2 1/4"L Hex Bolts with blue patch#65 4- 3/8" Flat Washers

3326

5965

22

3424

10. Insert the Weight Selector Pin (#24) into one of the holes of the Weight Stack.

23

21

19

2056

6966

Page 24: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY STEPSHardware Required

# Description QTY # Description QTY 56 3/8” x 4 3/4”L Hex Bolt 4 73

3/8” Flat Washer 8

4 65 20 10 69 3/8” Lock Nut 18 8

3/8” x 2 3/4”L Hex Bolt 5860 3/8” x 2 ”L Hex Bolt 72 1 1/2"H Step Spacer

1/2"H Step Spacer

*After the Pulleys are installed in the Right side of Rear Top Beam and Rear Bottom Frame, install the Pulleys with the same hardware on the left side of rear top beam and rear bottom frame.

Page 22

The Pulley is installed after the Row Cable installation completed.

The Pulley is installed after the Row Cable installation completed.

69

60

6965

58

697373

58

73

6973

65

6069

72

35

5672

6972

56

35

72

65

65

69

Page 25: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY STEPS

snap hook

stop Ball

U Bracket

*Repeat the Cable installation on the right side of Rear Frame

press down the spring clip of After both cables are installed,

the Snap Hook and hook inthe 4 Ring D Handles (#39)

8765mm

#36 P13-0469 Upper Cable* Before installing the cableunlock the bolt removing the Snap Hook and the U bracket and slidingoff the Stop Ball.

After the Cable installation is completed, slide the stop ball onto the cable,next attach the U bracket to the cable end and insert the bolt through the U bracket and the snap hook.Tighten the bolt with a Jam Nut.

Start the cable routing by fullythreading the bolt of the cableinto the Left Cable Column Slider.

Page 23

39

Page 26: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Start the cable routing by fullythreading the bolt of the cableinto the Main Frame.

* Before installing the cableunlock the bolt removing the Snap Hook and the U bracket and slidingoff the Stop Ball.

snap hook

stop Ball

U Bracket

*Repeat the Cable installation on the left side of Rear Frame

press down the spring clip of After both cables are installed,

the Snap Hook and hook inthe D Handle / Ab Straps (#42)

ASSEMBLY STEPS

Go inside the tube

After the Cable installation is completed, slide the stop ball onto the cable,next attach the U bracket to the cable end and insert the bolt through the U bracket and the snap hook.Tighten the bolt with a Jam Nut.

#37 P13-0470 Lower Cable

Page 24

see page 21

see page 21

42

5235mm

Page 27: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

Start the cable routing by fullythreading the bolt of the cableinto the rear bottom frame.

* Before installing the cableunlock the bolt removing the Snap Hook and the U bracket and sliding

After the Cable installation is completed, slide the stop ball onto the cable,next attach the U bracket

off the Stop Ball.

stop ballsnap hook

U Bracket

*Repeat the Cable installation in the left side of Rear Bottom Frame

press down the spring clip of After both cables are installed,

the Snap Hooks and hook inthe Low Row Bar (#30).

ASSEMBLY STEPS

to the cable end and insert the bolt through the U bracket and the snap hook.Tighten the bolt with a Jam Nut.

3535mm

#38 P13-0471 Row Cable

Page 25

Page 28: PRSF-15 · 34 A06-0304 Weight Stack Bumper 4 35 P06-0051 Pulley 20 36 P13-0469 Upper Cable 2 37 P13-0470 Lower Cable 2 38 P13-0471 Row Cable 2 39 P12-0148 4 Ring D Handles 2 40 P12-0060

ASSEMBLY STEPS

Attach the Weight Stack Shrouds (#32) to the Weight Shroud Mounts as shown.

Page 26

Assembly for the PRSF-15 is complete.

32

32