PROWLER 500 HDX™ PROWLER 700 HDX™ - Arctic Cat€¦ · Do not remove this Operator’s Manual from this ROV according to the guidelines ... PROWLER® 700 HDX ... Power Steering

PROWLER® 500 HDX™

Do not remove this Operator’s Manual from this ROV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission.

Read this manual carefully. It contains important safety information.

UNDER

16

! WARNING

Operating this ROV if you are underthe age of 16 increases your chanceof serious injury or death.

NEVER operate this ROV if you are not 16 or older and possess a validdrivers license.

Always use common sense when operating this vehicle.

! WARNING WARNING WARNING

PROWLER® 700 HDX™

This vehicle can be hazardous to operate.A collision or rollover can occur quickly, even during what you think are routine maneu-vers such as driving or turning on flat terrain, driving on hills, or crossing obstacles, if youfail to take proper precautions. For your safety, understand and follow all the warningscontained in this Operator’s Manual and the labels on this vehicle.

Keep this Operator’s Manual with this vehicle at all times. If you lose your manual, con-tact Arctic Cat for a free replacement. The labels should be considered permanent parts ofthe Prowler. If a label comes off or becomes hard to read, contact Arctic Cat for a freereplacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief RiverFalls, MN 56701, for proper registration information.

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUALCAN RESULT IN SERIOUS INJURY OR DEATH.

Particularly important information is distinguished in this manual by the following notations:

FREE ROV TRAININGFree training is available for Recreation Off-Highway Vehicles (ROV) operators and passen-gers from Recreational Off-Highway Vehicle Association (ROHVA). Arctic Cat recommendsthat you complete this course before you first use your new ROV.

This web-based course takes approximately two hours to complete and presents you with acertificate of accomplishment as soon as you complete the course. The course does not have tobe completed all at one time. It will remember where you left off and bring you back to thatpoint when you return.

To receive this free training, log on to www.arcticcat.com, proceed to the side by side site andclick on the ROHVA “GET ROV CERTIFIED” link, sign in and complete the course or youcould proceed directly to www.ROHVA.org.

California Proposition 65

Always use common sense when operating this vehicle.

!The Safety Alert Symbol means ATTENTION!BE ALERT! YOUR SAFETY IS INVOLVED.

! WARNING WARNING indicates a hazardous situationwhich, if not avoided, could result in death orserious injury.

CAUTION CAUTION, without the safety alert symbol, isused to address practices not related to per-sonal injury.

NOTE: A NOTE provides key information to make pro-cedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

ForewordCongratulations and thank you from Arc-tic Cat Inc. for purchasing an ARCTICCAT® Prowler. Built with American engi-neering and manufacturing know-how, itis designed to provide superior ride, com-fort, utility, and dependable service.

This Operator’s Manual is furnished toensure that the operator is aware of safeoperating procedures. It also includesinformation about the general care andmaintenance of this vehicle.

Carefully read the following pages. Ifyou have any questions regarding thisvehicle, contact an authorized Arctic Catdealer for assistance. Remember, onlyauthorized Arctic Cat dealers have theknowledge and facilities to provide youwith the best service possible.

• Become familiar with all local andstate/provincial laws governing ROVoperation,

• Respect your vehicle,• Respect the environment, and• Respect private property and do not

trespass.We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this vehicle arethoroughly inspected at various intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right to makeproduct changes and improvementswhich may affect illustrations or explana-tions without notice.

You have chosen a quality Arctic Catproduct designed and manufactured togive dependable service. Be sure, as theowner/operator of this vehicle, to becomethoroughly familiar with its basic opera-tion, maintenance, and storage procedures.Read and understand the entire Operator’sManual before operating this vehicle toensure safe and proper use. Always oper-ate the vehicle within your level of skilland current terrain conditions.

Division II of this manual covers opera-tor-related maintenance, operatinginstructions, and storage instructions. Ifmajor repair or service is ever required,contact an authorized Arctic Cat dealerfor professional service.

At the time of publication, all informa-tion and illustrations in Division II weretechnically correct. Some illustrationsused in Division II are used for claritypurposes only and are not designed todepict actual conditions. Because ArcticCat Inc. constantly refines and improvesits products, no retroactive obligation isincurred.

Operation of this vehicle is restricted topeople 16 years of age and older whopossess a valid driver’s license. Passen-gers must be able to place both feet flaton the floor while keeping their backagainst the back of the seat and the out-board passenger must hold on to an avail-able hand hold.

Protect Your Sport

Parts and AccessoriesWhen in need of replacement parts, oil,or accessories for this vehicle, be sureto use only GENUINE ARCTIC CATPARTS, OIL, AND ACCESSORIES.Only genuine Arctic Cat parts, oil, andaccessories are engineered to meet thestandards and requirements of thisvehicle. For a complete list of accesso-ries, refer to the current Arctic Cat ATVAccessory Catalog.

To aid in service and maintenance pro-cedures on this vehicle, a Service Man-ual and an Illustrated Parts Manual areavailable through your local Arctic Catdealer.

1

Table of ContentsForeword.................................................1Parts and Accessories ..........................1

DIVISION I - SAFETYSafety Alert.............................................4Warning Labels ...................................5-6Location of Parts and Controls ............7Warnings ...........................................8-16

DIVISION II - OPERATION/MAINTENANCESpecifications ......................................17Vehicle Operation ...........................18-24General Information........................25-37

Vehicle Identification Numbers..........25Ignition Switch Key............................25Control Locations and Functions ......25Occupant Side Restraints .................27Cargo Box .........................................28Power Steering (700) ........................31Speedometer/LCD ............................31Electric Fuel Pump............................33Gas Hoses ........................................33Oil Level Stick ...................................33Load Capacity Ratings......................34Trailering and Towing ........................34Transporting ......................................35Gasoline-Oil-Lubricant ......................35Engine Break-In ................................36Burnishing Brake Pads......................37

General Maintenance......................38-53Maintenance Schedule .....................39Liquid Cooling System ......................40

Shock Absorbers ...............................40General Lubrication...........................41Hydraulic Brake .................................43Protective Rubber Boots ...................43Battery...............................................44Spark Plug.........................................47Air Inlet Pre-Filter ..............................48Air Filter .............................................48Air Filter Housing Drains ...................49Draining V-Belt Cover ........................49Tires ..................................................49Wheels ..............................................50Muffler/Spark Arrester .......................50Light Bulb Replacement ....................51Checking/Adjusting Headlight Aim ....52Fuses.................................................52Electrical Output Terminals ...............52Storage Compartment/Tools .............53Seat Belts ..........................................53Occupant Side Restraints..................53ROPS ................................................53

Preparation for Storage.......................54Preparation after Storage....................55Limited Warranty..................................56Warranty Procedure/Owner

Responsibility...................................57U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only) .......58Change of Address, Ownership, or

Warranty Transfer.............................59Maintenance Record............................61Identification Numbers Record.... Inside

Back Cover

2

DIVISION I - SAFETYThis vehicle is not a toy and can be hazardous to operate.

• Always go slowly and be extra careful when operating on unfamiliar terrain. Always bealert to changing terrain conditions when operating this vehicle.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice turn-

ing at slow speeds before attempting to turn at faster speeds. Do not turn at excessivespeed.

• Always have the vehicle checked by an authorized Arctic Cat dealer if it has beeninvolved in an accident.

• Never operate on hills too steep for your abilities. Practice on smaller hills beforeattempting larger hills.

• Always follow proper procedures for climbing hills as described in this manual. Checkthe terrain carefully before you start up any hill. Never climb hills with slippery or loosesurfaces. Never depress the accelerator suddenly or make gear changes while moving.Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down any hill.Never go down a hill at high speed. Avoid going down a hill at an angle which wouldcause the vehicle to lean sharply to one side. Go straight down the hill where possible.

• Always be careful when you decide to climb or descend a hill and never turn on a hill.Drive straight up or down inclines and not across them. If you must cross the side of ahill, drive slowly and stop or turn downhill if you feel the vehicle may tip over.

• Always use proper procedures if you stall or roll backward when climbing a hill. Toavoid stalling, maintain a steady speed when climbing a hill. If you stall or roll back-wards, follow the special procedure for braking described in this manual.

• Always check for obstacles before operating in a new area. Never attempt to operateover large obstacles, such as large rocks or fallen trees. Always follow proper proce-dures when operating over obstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowlyand be very cautious in order to reduce the chance of skidding or sliding out of control.

• Never operate this vehicle in fast flowing water or in water deeper than the floorboard.Remember that wet brakes may have reduced stopping capability. Test your brakes afterleaving water. If necessary, apply them lightly several times to let friction dry out thepads.

• Always be sure there are no obstacles or people behind you when you operate inreverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp anglesin reverse.

• Always use the size and type tires specified in this manual. Always maintain proper tirepressure as described in this manual.

• Never improperly install or improperly use accessories on this vehicle.• Never exceed the stated load capacity for this vehicle. Cargo should be properly distrib-

uted and securely attached. Reduce speed and follow instructions in this manual for car-rying cargo or pulling a trailer and allow greater distance for braking.

• Operation of this vehicle is restricted to people 16 years of age and older who possess avalid driver’s license. Passengers must be able to place both feet flat on the floor whilekeeping their back against the back of the seat and the outboard passenger must hold onto the hand hold.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 3

Safety AlertYou should be aware that THIS VEHI-CLE IS NOT A TOY AND CAN BEHAZARDOUS TO OPERATE. Thisvehicle handles differently from othervehicles, including motorcycles and cars.A collision or rollover can occur quickly,even during what you think are routinemaneuvers such as turning, driving onhills, and going over obstacles, if you failto take proper precautions.

TO AVOID SERIOUS INJURY OR DEATH:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings contained inthe manual and on all labels.

* Always wear the seat belt when oper-ating or riding in this vehicle.

* Always follow these age recommen-dations:• Operation of this vehicle is restricted

to people 16 years of age and olderwho possess a valid driver’s license.Passengers must be able to place bothfeet flat on the floor while keepingtheir back against the back of the seatand the outboard passenger must holdon to available hand hold.

* Never carry a passenger in the cargobox of this vehicle.

* Never operate this vehicle on a publicroad, even a dirt or gravel one,because you may not be able to avoidcolliding with other vehicles.

* Never operate this vehicle without anapproved motorcycle helmet, eyeprotection, boots, gloves, long pantsand a long-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating this vehi-cle.

* Never operate this vehicle at exces-sive speeds. Go at a speed which isproper for the terrain, visibility con-ditions, and your experience.

* Never attempt to do wheelies, jumps,or other stunts.

* Always be careful when operatingthis vehicle, especially whenapproaching hills, turns, and obsta-cles and when operating on unfamil-iar or rough terrain.

* Never operate this vehicle with thecargo box lifted or removed.

* Never operate this vehicle in fastflowing water or in water deeper thanthe floorboard.

* Never operate this vehicle with theROPS removed. The ROPS providesa structure helping to limit intrusionsby branches or other objects and mayreduce your risk of injury in acci-dents.

* Never put your hands or feet outsidethe vehicle for any reason while thevehicle is in motion. Do not hold ontothe ROPS or hip restraint bar. If youthink or feel the vehicle may tip, donot put your hands or feet outside thevehicle as they will not be able to pre-vent the vehicle from tipping. Anypart of your body (arms, legs, orhead) outside the vehicle can becrushed by passing objects, the vehi-cle, or ROPS.

* Always fasten occupant siderestraints prior to moving the vehicle.


Warning Labels

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-444.

HDX191A


Warning Labels

HDX189A


Location of Parts and Controls

HDX184A

HDX181A

HDX183B

HDX186A

1. Battery

2. Headlights

3. Tool Kit

4. Tailgate Latch

5. Reverse Override Switch

6. Tilt Steering Latch

7. Under-Hood Storage Compartment

8. In-Dash Storage Compartment

9. Brake Pedal

10. Fuses

11. Ignition/Start Switch

12. Shift Lever

13. DC Power Outlets

14. Accelerator Pedal

15. Cargo Box Latch Handle

16. Taillight/Brakelight

17. Operator’s Manual Location

18. Headlight Switch

19. Driver Seat Belt

20. Passenger Seat Belt (Right)

21. Passenger Seat Belt (Center)

22. Drive Select Switch

23. Side Storage Compartment

24. Hitch Receiver

25. Gas Tank Cap

26. Seat Belt Reminder Indicator Light

27. Occupant Side Restraint Latch

28. Cargo Box Handle

29. Occupant Side Restraints

30. Hip Restraint Bar

31. Outboard Passenger Hand Hold

NOTE: The vehicle you purchasedmay differ slightly from thoseshown in the figures of this manual.


Warnings

! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate this vehicle properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDAll operators of this vehicle must read and understand this Operator’s Manual andall warning and instruction labels prior to operating this vehicle.

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this vehicle.

WHAT CAN HAPPENUse of this vehicle by children can lead to serious injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgment neededto operate this vehicle safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDOnly people 16 years of age or older with a valid driver’s license should operatethis vehicle.

! WARNINGPOTENTIAL HAZARDAllowing passengers to ride in the cargo bed.

WHAT CAN HAPPENSerious injury or death. This vehicle is not designed to carry passengers in thecargo bed. Passengers in the cargo bed can be thrown around or from the vehicleduring operation or in an accident.

HOW TO AVOID THE HAZARDDo not permit passengers to ride in the cargo bed. Do not install any seating in thecargo bed.

! WARNINGPOTENTIAL HAZARDOperating this vehicle on public streets, roads, or highways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this vehicle on any public street, road, or highway.In many states it is illegal to operate a vehicle of this type on public streets, roads,or highways. Always check state and local laws and regulations.


Warnings

! WARNINGPOTENTIAL HAZARDOperating this vehicle without wearing an approvedhelmet, eye protection, and protective clothing.

WHAT CAN HAPPENOperating without an approved helmet increases yourchances of a serious head injury or death in the eventof an accident.Operating without eye protection can result in an acci-dent and increases your chances of a serious injuryin the event of an accident.Operating without protective clothing increases yourchances of serious injury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear:

Eye protection (goggles or face shield)GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDOperating this vehicle after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this vehicle.

! WARNINGPOTENTIAL HAZARDOperating or riding in the vehicle without wearing a properly-secured seat belt.

WHAT CAN HAPPENSerious injury or death. Occupants can strike objects in the passenger compart-ment, fall out of the vehicle during maneuvers, or be crushed or otherwise injuredin the event of an accident.

HOW TO AVOID THE HAZARDALWAYS WEAR YOUR SEAT BELT and require others to wear their seat belts. Seethe Operation/Maintenance section of this manual for more information on usingyour seat belt and both operator and passenger(s) wearing an approved helmet.


Warnings

! WARNINGPOTENTIAL HAZARDOperating or riding in the vehicle without occupant side restraints properlysecured.

WHAT CAN HAPPENSerious injury or death. Occupants or their body parts can strike objects outsidethe vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuversor in the event of an accident.

HOW TO AVOID THE HAZARDDo not remove the occupant side restraints. Make sure both driver and passengeroccupant side restraints are secure before operating or riding in the vehicle. Stayseated with your seat belt and helmet on and keep your body completely inside thevehicle during operation. See the Operation/Maintenance section of this manualfor more information.

! WARNINGPOTENTIAL HAZARDFailing to keep all parts of your body inside the passenger compartment duringoperation.

WHAT CAN HAPPENSerious injury or death. Body parts could strike objects outside of vehicle or becrushed in the event of a rollover or accident.

HOW TO AVOID THE HAZARDDo not place your head, arms, hands, legs, or feet outside of the passenger com-partment during operation. Stay seated with your seat belt and helmet on andoccupant side restraints properly secured. Keep your feet and legs inboard of thefoot restraints at all times. Do not attempt to stop movement or tipping of the vehi-cle with your hands or feet. Keep all body parts inside the passenger compart-ment. If you feel the vehicle tipping, brace your feet flat on the floor and keephands firmly gripping the steering wheel and the outboard passenger must hold onto the hand hold.

! WARNINGPOTENTIAL HAZARDOperating this vehicle at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the vehicle, which can result in an acci-dent.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility, load, and operatingconditions.


Warnings

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including a rollover.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps. Don’t try to show off.

! WARNINGPOTENTIAL HAZARDFailure to inspect this vehicle before operating.Failure to properly maintain this vehicle.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect this vehicle each time you use it to make sure it is in safe operatingcondition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating this vehicle on unfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holes without enough time to react.Could result in the vehicle overturning or going out of control.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating this vehicle.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough, slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or control, which could result in an accident includinga rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you have learned and prac-ticed the skills necessary to control this vehicle on such terrain.Always be especially cautious on these kinds of terrain.


Warnings

! WARNINGPOTENTIAL HAZARDFailing to use care in turns; turning too sharply or aggressively.

WHAT CAN HAPPENThe vehicle could go out of control causing a collision, tip over, or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Man-ual. Practice turning at slow speeds before attempting to turn at faster speeds. Donot turn at excessive speed or too sharply for the conditions and for your experi-ence level. See the Operation/Maintenance section of this manual for more infor-mation on turning on flat ground, hills, sand, ice, mud, or water.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThis vehicle can overturn more easily on steep hills than on level surfaces or smallhills.

HOW TO AVOID THE HAZARDNever operate the vehicle on hills too steep for the vehicle or for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDOperating with the ROPS removed.

WHAT CAN HAPPENCould lead to serious injury or death.

HOW TO AVOID THE HAZARDNever operate this vehicle with the ROPS removed.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle to overturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hills as described in this Opera-tor’s Manual.Always check the terrain carefully before you start down any hill.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the vehicle to lean sharply toone side. Go straight down the hill where possible.


Warnings

Never Operate Up Or Down Hills Steeper Than 15°

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Operator’sManual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Never open the throttle suddenly or make sudden gear changes. The vehicle couldflip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother vehicle or person could be on the other side of the hill.

! WARNINGPOTENTIAL HAZARDCrossing hills or turning on hills.

WHAT CAN HAPPENCould cause loss of control or cause the vehicle to overturn.

HOW TO AVOID THE HAZARDNever attempt to turn the vehicle around on any hill. If you must cross the side of ahill, drive slowly and stop or turn downhill if you feel the vehicle may tip.

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismounting while climbing a hill.

WHAT CAN HAPPENCould result in the vehicle overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing a hill.If you lose all forward speed:

Apply the brakes. Place the transmission in park after youare stopped.

If you begin rolling backwards:Apply the brakes while rolling backwards. When fully stopped, shift thetransmission into park.


Warnings

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury or death.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the vehicle to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou could lose control of the vehicle.You could also regain traction unexpectedly, which may cause the vehicle to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the vehicle with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the vehicle, or operating the vehicle with improper oruneven tire pressure, could cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for this vehicle.Always maintain proper tire pressure as described in this Operator’s Manual.


Warnings

! WARNINGPOTENTIAL HAZARDOverloading the vehicle or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for this vehicle.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.Always follow the instructions in this Operator’s Manual for carrying cargo or pull-ing a trailer.

! WARNINGPOTENTIAL HAZARDOperating this vehicle through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead to anaccident.

HOW TO AVOID THE HAZARDNever operate this vehicle in fast flowing water or in water deeper than the floorboard.Remember that wet brakes may have reduced stopping capability.Test the brakes after leaving water. If necessary, apply them several times to dryout the pads.

! WARNINGPOTENTIAL HAZARDOperating this vehicle with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the vehicle may causechanges in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify this vehicle through improper installation or improper use of accessories.All parts and accessories added to this vehicle should be genuine Arctic Cat compo-nents designed for use on this vehicle and should be installed and used according toinstructions. If you have questions, consult an authorized Arctic Cat dealer.


Warnings

! WARNINGPOTENTIAL HAZARDOperating through or over thick or sharp brush, timber, debris, or rocks.

WHAT CAN HAPPENSerious injury or death. Brush, branches, debris, and rocks can enter or pene-trate the passenger compartment and strike occupants. Running over sharpbranches, rocks, or other large objects can also cause loss of control.

HOW TO AVOID THE HAZARDBe alert. Slow down. Wear all recommended protective gear specified in this Oper-ator’s Manual. Avoid operating through or over thick brush, timber, debris, or largerocks whenever possible. Watch for and avoid sharp branches, rocks, or otherlarge objects that could impede or impact the vehicle or enter the passenger com-partment.

! WARNINGPOTENTIAL HAZARDOperating the vehicle with differential lock engaged.

WHAT CAN HAPPENThe increased steering effort and reduced maneuverability caused by the lockeddifferential could result in loss of control and an accident.

HOW TO AVOID THE HAZARDNever exceed 10 MPH (16 KPH) with the differential lock engaged. Always disen-gage the differential lock as soon as not needed for additional traction.

! WARNINGPOTENTIAL HAZARDFailing to avoid pinch-points when lowering the cargo box.

WHAT CAN HAPPENFingers, hands, or arms could be seriously injured when lowering the cargo box.

HOW TO AVOID THE HAZARDAlways be aware of and avoid lowering cargo box until everyone is clear of pinch-points.

! WARNINGPOTENTIAL HAZARDSecuring a person improperly in the vehicle due to physical size.

WHAT CAN HAPPENSerious injury or death. Occupant could strike objects in the passenger compart-ment, fall out of the vehicle during maneuvers, or be ejected and crushed in theevent of an accident.

HOW TO AVOID THE HAZARDAlways make sure a passenger can sit with both feet flat on the floor and their backagainst the seat while being able to reach any provided hand holds.

16

DIVISION II - OPERATION/MAINTENANCESpecifications

Specifications subject to change without notice.

ENGINEType Four-Cycle/Liquid Cooled

Bore x Stroke 89 mm x 71.12 mm (3.5 x 2.8 in.) - 500102 mm x 85 mm (4.01 x 3.4 in.) - 700

Displacement 442 cc (27 cu in.) - 500695 cc (42.4 cu in.) - 700

Spark Plug Type NGK CR7E - 500NGK CPR8E - 700

Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) - 5000.5-0.6 mm (0.019-0.024 in.) - 700

Brake Type Hydraulic Disc/Rear Driveline - 500Four Wheel Hydraulic - 700

CHASSIS

Length (Overall) 327.6 cm (129.0 in.)

Height (Overall) 200.6 cm (79.0 in.)

Width (Overall) 152.4 cm (60 in.)

Suspension Travel (Front/Rear) 25.4 cm (10 in.)

Tire Size (Front) 26 x 9R-14

Tire Size (Rear) 26 x 11R-14

Tire Inflation Pressure 1.12 kg/cm² (16 psi) - 5001.4 kg/cm² (20 psi) - 700

MISCELLANY

Dry Weight (Approx) 592 kg (1307 lb) - 500618 kg (1363 lb) - 700

ROPS Tested Curb Weight 680 kg (1500 lb)

Gas Tank Capacity 31 L (8.2 U.S. gal.)

Coolant Capacity 2.9 L (3.0 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity (Approx) 2.8 L (3.0 U.S. qt) - 5001.9 L (2.0 U.S. qt) - 700

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight 12V/8W/27W

Headlight 12V/27W (4)

Starting System Electric

17

Vehicle OperationPre-Start/Pre-Operation Checklist

Item Remarks

Brake System Pedal firm - near top of travel.Fluid at proper level.Check for fluid leaks.

Controls Steering free - no binding - no excessive free-play.Shift lever in park.Accelerator free - no binding - returns to idle position.

Fluids Coolant level to bottom of radiator neck.Check oil level.Gas tank full of recommended gasoline.Differential/rear drive at proper level.Check for fluid leaks.

Suspension Ball joints/tie rod ends free - secure.Shocks not leaking - mountings secure.Shock spring pre-load equal on left and right.Components free of all debris.

Lights/Switches Check headlight HI/LO beam - light switch to OFF.Check taillight/brakelight - light switch to OFF.Check drive select switch - set to 2WD.

Air Filter Duck bill drains clear of all debris.Ducting secure - no holes or tears.

Tires/Wheels Properly inflated - tread adequate.Check tires for cuts or tears.Wheels secure to hubs - hubs secure to axles.Check wheels for cracked or bent rims.

Seat Belts/Restraints Check condition - proper operation - proper adjustment.

Nuts/Bolts/Fasteners Check for loose nuts - bolts - tighten as necessary.Check fasteners - latches - ROPS.Secure hood, cargo box, seats.

18

Vehicle OperationStarting the VehicleAlways start with the vehicle on a flat,level surface. Carbon monoxide poison-ing can kill you, so keep the vehicle out-side while it’s running. Follow thesesteps to start it up:

1. Step into the vehicle and sit down;then fasten the operator seat belt andthe passenger seat belts (if applicable)and strap on your approved helmetand require your passengers to do thesame (if applicable). Check that theoccupant side restraints are secured inplace.

2. Shift into park.

3. Depress the brake pedal.

4. Turn the ignition switch clockwise tothe START position; then when theengine starts, release to the RUNposition. Do not increase engine RPMabove idle.

5. Let the engine warm up.

Shifting the TransmissionTo shift the transmission, follow thesesteps.

NOTE: The CVT is fully automaticand shifts as a function of engineRPM and vehicle loading.

1. To select high range from park, movethe shift lever upward through reverseand neutral until the letter “H” is dis-played on the LCD gauge.

HDX200

2. To select low range from high range,move the shift lever upward one posi-tion until the letter “L” is displayedon the LCD gauge.

HDX199

NOTE: The high range is for nor-mal driving with light loads. The lowrange is for carrying heavy loads ortrailer towing. Compared to HIGHrange, the LOW range position pro-vides slower speed and greatertorque to the wheels.

! WARNINGFalling from a moving vehicle couldresult in serious injury or death.Always fasten your seat belt securelyand ensure the passenger seat belt isproperly and securely fastened priorto operating or riding in this vehicle.

CAUTIONIncreasing engine RPM above idlewhile in Park will cause belt damage.

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

19

Vehicle Operation

3. To select reverse gear from park,move the shift lever upward one posi-tion until the letter “R” is displayedon the LCD gauge.

HDX206

4. To select neutral from park, move theshift lever upward two positions untilthe letter “N” is displayed on theLCD gauge.

HDX207

5. To select park, move the shift levercompletely down until the letter “P”is displayed on the LCD gauge.

HDX205

Driving the VehicleOnce the engine’s warm, the vehicle isready to be driven.

1. With the engine idling, press the footbrake pedal to apply the brake; thenselect the appropriate operating rangeand/or direction with the shift lever.

2. Release the foot brake pedal andpress the accelerator to slowly addpower to start moving.

3. To slow down or stop, release theaccelerator and press the foot brakepedal as necessary to slow or stop thevehicle.

Braking/StoppingAlways allow plenty of room and time tostop smoothly. Sometimes quick stopsare inevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Release the accelerator; then press thefoot brake pedal to apply the brake.

2. If the wheels lock, release them for asecond; then apply them again. Onsurfaces such as ice, mud, or loosegravel, pump the brake pedal rapidly.

3. Never “ride” the brake. Even main-taining minimal pressure on the brakepedal will cause the brake pads todrag on the disc and may overheat thebrake fluid.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavy loads,and when using a plow. Failure to fol-low this caution may result in prema-ture V-belt failure or in damage torelated drive system components.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse orpark. Always shift on level ground orapply the brakes.

CAUTIONNever increase engine speed aboveidle RPM when in park or belt damagewill occur.

20

Vehicle Operation

ParkingParking involves following the previousrules for braking; then:

1. After the vehicle stops, shift into park.

2. Then turn off the ignition.

3. If you have to park on a hill, shift topark and block the wheels on thedownhill side.

Basic TurnsSteering effort is at its lowest in two-wheeldrive (2WD). Greater effort is needed whenin four-wheel drive (4WD). The greatesteffort is needed when in four-wheel driveand the differential (700) is locked. Neverexceed 10 mph (16 kph) with the lock con-trol in the LOCK position.

Slow down before entering a turn. Thebasic turning technique is to drive at lowspeed and gradually adjust the amount ofsteering to suit the driving surface. Donot make sudden sharp turns on any sur-face. Refer to the sub-sections DrivingUphill, Driving Downhill, CrossingObstacles, Driving in Reverse, Skiddingor Sliding, Crossing Water, or CrossingRoads for more information.

If your vehicle ever skids sideways dur-ing a turn, steer in the direction of theskid. Also, avoid hard braking or acceler-ating until you have regained directionalcontrol.

Driving UphillAlways drive straight up the hill andalways avoid hills steeper than 15°.

1. Keep both hands on the wheel.

2. Prior to starting the climb, shift intolow range, select four-wheel drive fortraction, and gradually press the accel-erator; then maintain a constant speed.

3. If the vehicle stalls on a hill, pressthe foot brake pedal to apply thebrake, shift into reverse, and slowlyback down the hill. Do not attemptto turn around on a hill.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in seriousinjury or death.

! WARNINGAvoid parking this vehicle on hills.The shift lever could inadvertently bemoved from park and allow the vehi-cle to roll downhill causing personalinjury or property damage.

! WARNINGUse care in turns - turning the steer-ing wheel too far or too fast canresult in loss of control or a rollover.Excessive speed, driving aggres-sively, or making abrupt maneuvers,even on flat, open areas, can causeloss of control, tipping, or rollover.Uneven terrain, rough terrain, softsurfaces, slippery surfaces, andpaved surfaces can also cause a lossof control or rollover in a turn. Onloose or soft surfaces, allow yourselfmore time and distance to turn andslow down.

! WARNINGDo not attempt to turn around on a hill.

! WARNINGDriving up hills improperly can causeloss of control of the vehicle resultingin serious injury or even death. Useextreme care when driving in hilly ter-rain.

21

Vehicle OperationNEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15°

Driving DownhillAlways drive straight down the hill andalways avoid hills steeper than 15°.

1. Keep both hands on the wheel.

2. Prior to descending the hill, shift intolow range and release the acceleratorto allow maximum engine braking.Do not use four-wheel drive whendescending a hill. Engine braking cancause the front wheels to slide reduc-ing steering control.

NOTE: Use minimum braking (asnecessary) to maintain a slowspeed.

Crossing ObstaclesCrossing obstacles can be hazardous.There is always the possibility of thevehicle tipping. If you cannot go aroundan obstacle, follow these guidelines:

1. Stop the vehicle and shift into park.Go out to inspect the obstacle thor-oughly from both your approach sideand the exit side. If you believe youcan cross the obstacle safely, selectfour-wheel drive (4WD).

NOTE: Selecting the LOCK posi-tion on the differential lock controlmay be beneficial; however, steer-ing effort will be greatly increased.

2. Approach the obstacle as close aspossible to 90° to minimize vehicletipping.

3. Keep speed slow enough to maintaincontrol but fast enough to maintainmomentum.

4. Use only enough power to cross theobstacle but still give yourself plentyof time to react to changes in condi-tions. Crawl over the obstacle.

NOTE: If there is any questionabout your ability to cross the obsta-cle safely, you should turn around ifthe ground is flat and you have roomor back up until you find a less diffi-cult path.

Driving in ReverseWhen operating in reverse, avoid sharpturns and backing down a hill. Whenusing reverse, follow these guidelines:

1. Back up slowly. It’s hard to seebehind you.

NOTE: Avoid sudden brakingwhile backing up.

2. If possible, it is advisable to havesomeone “spotting” for you whilebacking up.

3. If you are unsure of what is behindthe vehicle, place the transmission inpark and get out and inspect the areabehind.

Skidding or SlidingIf you lose control after hitting sand, ice,mud, or water, follow these guidelines:

1. Turn the steering wheel into the direc-tion of the slide.

! WARNINGDo not attempt to turn around on ahill.

! WARNINGDriving down hills improperly cancause loss of control of the vehicleresulting in serious injury or death.Never drive downhill at a high rate ofspeed. Use extreme care when driv-ing in hilly terrain.

! WARNINGStriking hidden obstacles can causeserious injury or death. Reducespeed and proceed with care in unfa-miliar terrain.

22

Vehicle Operation2. Keep your foot off the brake until

you’re out of the skid.

3. Stop and shift into four-wheel drive.

Crossing WaterThis vehicle can only operate in water upto its floorboard. Stay away from fastmoving rivers. This vehicle’s tires can bebuoyant. In deep water, the vehicle maylose traction due to floating.

1. Physically check the depth and currentof the water, especially if you can’t seethe bottom. Also, check for boulders,logs, or any other hidden obstacles.

2. Keep speed slow while maintainingmomentum.

3. Make sure you have a way out on theother side of the water.

4. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

NOTE: Light pedal pressure orpumping the brakes for a short dis-tance will aid in drying the brakes.

Crossing RoadsIt may be necessary to cross a road or high-way. If so, note the following guidelines.

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; avoid it if at allpossible.

4. Drive straight across to the oppositeshoulder.

5. Take into account that this vehiclecould stall while crossing; give your-self enough time to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do, theywon’t be able to predict your actions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Cold Weather DrivingNOTE: Check that all control leversand the pedals move freely. Makesure that the floorboard is free of iceand snow.

1. With the transmission in neutral, movethe vehicle forward and backward tocheck that the wheels roll freely. If thevehicle will not roll, the tires may befrozen to the ground or the brake padsmay be frozen to the discs.

2. If the tires are frozen to the ground,pour warm water around them to meltthe ice.

3. If the brakes are frozen, use a suitableheating device to thaw out the brakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding through water,mud, snow, or slush, it is importantto dry the brakes before parking thevehicle.

! WARNINGFor your personal safety, it is veryimportant to wear the type and amountof cold-weather clothing according tothe coldest anticipated temperatures.

CAUTIONBefore riding, manually move thevehicle forward and backward tomake certain that all wheels roll freely.

! WARNINGDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the vehicle.

23

Vehicle Operation4. Practice driving in an open snow-cov-

ered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the vehicle responds tosteering and braking on the type ofterrain to be encountered on the ride.

! WARNINGDo not operate this vehicle on a fro-zen body of water. The vehicle couldbreak through the ice causing seri-ous injury or death.

24

General InformationVehicle Identification NumbersThis vehicle has two identification num-bers: Vehicle Identification Number(VIN) and Engine Serial Number (ESN).

The VIN is located on the frame supporttube under the cargo box facing the rearof the vehicle.

The ESN is located on the left-side of theengine crankcase near the bottom of thecrankcase.

PR053A

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the name, VIN, and ESNwhen contacting an authorized Arctic Catdealer for parts, service, accessories, orwarranty. If a complete engine must bereplaced, ask the dealer to notify ArcticCat for correct registration information.

Ignition Switch Key

ATV-0055

Two keys come with this vehicle. Keepthe spare key in a safe place. An identify-ing number is stamped on each key. Usethis number when ordering a replacementkey.

Control Locations and FunctionsIgnition SwitchThe ignition switch has three positions.

ATV-0056A

OFF position — All electrical circuitsexcept the accessory are off. The enginewill not start. The key can be removed inthis position.

NOTE: The accessory plugs arepowered by the battery at all times.

RUN position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

START position — The ignition circuitis complete and the starter is engaged.When the key is released, the switch willreturn to the RUN position. The key can-not be removed in this position.

NOTE: This vehicle has safetyinterlock switches which preventthe starter motor from activatingwhen the transmission is not inneutral. Depress and hold the brakepedal to engage starter when thetransmission is not in neutral.

Shift LeverThis vehicle is equipped with a constantvelocity transmission (CVT) coupled to adual-range transmission with reverse andpark.

25

Drive Select Switch

HDX108C

This switch allows the operator to oper-ate the vehicle in either two-wheel drive(rear wheels) or four-wheel drive (allwheels) as well as mechanically lock thedifferential (700) to apply equal power toboth front wheels. For normal riding onflat, dry, hard surfaces, two-wheel driveshould be sufficient. In situations whenadditional traction is necessary, four-wheel drive would be the desired choice.

To select 2WD, depress the bottom of theswitch. To select 4WD, move the switchto the middle position. To engage the dif-ferential lock, slide the switch latchslightly downward while pressing the topof the switch forward.

NOTE: On the 700 when the differ-ential lock is engaged, the indicatorlight will be illuminated.

Foot BrakeThe foot brake is the only service brake,and it should be applied whenever brak-ing is needed.

Apply the brake by pressing the brakepedal down.

Steering Wheel Tilt Latch (700)Push the latch located on the steering col-umn beneath the steering wheel andmove the steering wheel to the desiredposition; then release the latch and makesure the steering wheel locks in one ofthe four detent positions.

PR482A

Headlight Switch

HDX108A

Use the headlight switch to select thehigh or low headlight beam. When theswitch is in the HI position, the highbeam will illuminate. When the switch isin the LO position, the low beam willilluminate.

Reverse Override SwitchThis vehicle is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch located on thedash.

CAUTIONDo not attempt to either engage ordisengage the front differential whilethe vehicle is moving.

! WARNINGThe differential lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph) withthe front differential lock engaged.Maneuverability and handling charac-teristics will differ with the differentiallock engaged. Control loss can resultin serious injury or death.

! WARNINGMake sure the steering wheel is lockedsecurely in place before moving thevehicle, or steering wheel movementcould occur causing loss of control.

26

HDX108B

NOTE: The vehicle must be in 4WDto activate the reverse override.

Accelerator Pedal Press down on the pedal to increaseengine RPM and vehicle speed; releasethe pedal to decrease engine RPM andvehicle speed.

NOTE: This vehicle is equippedwith an RPM limiter that retardsignition timing when maximumRPM is approached. When the RPMlimiter is activated, it could be mis-interpreted as a high-speed misfire.

Seat1. To remove the seat, lift up on the

front of the seat; then slide it forward.

2. To lock the seat into position, slidethe rear of the seat into the seat retain-ers and push down firmly on the frontof seat. The seat must engage theretainers and lock into position.

Seat BeltsThis vehicle is equipped with seat beltsfor the operator and two passengers. Tofasten and release the seat belt properly,use the following procedure.

1. Place the seat belt across your lap aslow as possible without twisting thebelt making sure the shoulder strap isbelow the neck and across the chest.

2. Push the latch-plate into the buckleslot until it “clicks” and latchessecurely. The belt will retract whenthe buckle is released.

Occupant Side RestraintsIn addition to the seat belts, there are left-and right-side restraints to restrict armsor legs from extending outside the vehi-cle. The restraints should always besecured when the vehicle is moving.

To secure the restraint, connect therestraint buckle to the foot restraint latchbracket. TO release the restraint, pressthe release button in the center of thebuckle.

HDX187A

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol could result.

! WARNINGMake sure the seat is secure beforedriving the vehicle. Serious injury ordeath could result if the seat is notproperly secured.

! WARNINGOnly appropriate-sized passengersmay ride in this vehicle. Passengersmust be able to place both feet flat onthe floor while keeping their backagainst the back of the seat and hold-ing on to available hand holds.

! WARNINGFalling outside a moving vehiclecould result in serious injury ordeath. Always fasten your seat beltsecurely and ensure the passengerseat belt is properly and securely fas-tened prior to operating or riding inthis vehicle.

27

HDX188

Cargo BoxThe cargo box on this ROV can be con-verted to a “flat-bed” cargo platform. Toconvert your cargo box to a flat-bed, usethe following procedure.

1. Remove all cargo from the box; thenremove the left and right forward tiebolts.

HDX111A

2. Raise the cargo box; then loosen thefour retaining bolts securing the sidepanels in the stake pockets; thenlower the box.

HDX112A

HDX113A

3. Open the tailgate and remove themachine screws securing the stop-cables to the tailgate. Note the correctorientation of the bushings to thecable ends and tailgate.

HDX114A

4. Lift off the left and right cargo boxpanels; then remove the tailgate fromthe cargo bed.

HDX117

HDX115A

28

5. Remove the stake pocket retainingbolts, jam nuts, and forward tie boltclip nuts and secure in a safe placewith the machine screws and bush-ings from the tailgate.

HDX116A

To convert flat-bed to cargo box, use thefollowing procedure.

1. Set the tailgate into position in thecargo bed; then lift the cargo bedmaking sure the tailgate clears anyreceiver hitch attachments.

HDX117A

2. Install the stake pocket retaining boltsand jam nuts leaving clearance toinstall side panel stakes.

HDX118A

3. Set the left and right cargo box sidepanels into place on the cargo bedengaging the stakes into the sidepockets.

HDX121

4. Install the left and right side clip nutsonto the frame; then install andtighten the forward tie bolts securely.

HDX116A

5. Tighten the four stake pocket retain-ing bolts to 25 ft-lb making sure thecargo box side panels are restingfirmly on the cargo bed; then tightenthe jam-nuts to 15 ft-lb. Lower thecargo box.

HDX112A

HDX113A

29

HDX122

6. Secure the tailgate stop-cables to thetailgate with the machine screws andbushings making sure the bushingengages the cable as shown. Tightento 24 in.-lb.

HDX123

Cargo Box Tie DownsThe cargo box has numerous tie downlocations around the top perimeter.Always secure cargo with tie down strapsto avoid shifting or damage to cargo.

HDX094A

NOTE: Always refer to the LoadCapacity Ratings chart in this man-ual when loading and haulingcargo.

Tailgate Latches

HDX184B

1. To open the tailgate, pull the latchhandles (located on the end of thetailgate).

2. To close the tailgate, lift up and pushforward firmly. Hook the latch bails andpush the handles forward over center.

HDX012A

Cargo Box Latch Handles

HDX057A

1. To raise the cargo box, lift the latchhandle upward; then raise the cargobox.CAUTION

When using ratchet-type straps, donot over tighten or damage to thecargo box could occur.

30

HDX094

2. To lower the cargo box, use the boxhandle to push down firmly on thefront of the box. The box will automat-ically lock into position and an audible“click” will be heard.

Power Steering (700)This vehicle was produced with an Elec-tronic Power Steering (EPS) system toreduce steering effort and driver fatigueover a broad range of operating conditions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change, andthe EPS system is entirely self-containedand sealed to protect it from the elements.

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the seat in the Power Dis-tribution Module (PDM).

The system is self-monitored and willdisplay a “P0635” malfunction code onthe LCD gauge should an EPS systemcontrol circuit problem occur. Do notoperate the vehicle with a “P0635” mal-function code displayed.

NOTE: Turn the key switch to theOFF position then back to the ONposition to reset the malfunctioncode. If the code continues to bedisplayed, take your vehicle to anauthorized Arctic Cat Dealer forEPS system servicing beforeresuming operation.

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

Speedometer/LCD

EFI011B

1. Speedometer/Tachometer/ConditionWarning Display - Indicates theapproximate vehicle speed (MPH orkm/h) or RPM. Warns of a systemerror condition requiring attention.

The LCD will go blank except theword VOLT will flash on the LCDwhenever a low voltage (<9 DC volts)or a high voltage (>16 DC volts) isdetected. When voltage returns to nor-mal, the gauge must be reset by turningthe ignition key to the OFF positionand then to the ON position.

A diagnostic trouble code (DTC) willflash on the LCD whenever an EFIsystem error is detected. After 30 sec-onds, the gauge will return to normal,but the code will continue to flashuntil the malfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

CAUTIONNever operate this vehicle with a“P0635” code indicated on the LCDgauge. This indicates a malfunction inthe EPS system control circuit andcould result in a loss of power steer-ing assist.

31

NOTE: When the bottom segmentflashes, approximately 3.5 L (0.92 U.S.gal.) of gasoline remains in the tank.

3. Mode Button - Press and release toshift the gauge between MPH or km/hand RPM. Press and hold to switchbeetween MPH and km/h.

4. Set/Reset Button - Press and releaseto shift betwen Odometer, Trip 1, Trip2, Engine Hour Meter, and Clock.Press and hold while Trip 1 or Trip 2are selected to clear the selected trip.The odometer cannot be reset.

5. Odometer/Trip Meter/Clock/EngineHour Meter - Displays odometer(total distance the vehicle has trav-eled) or one of two trip meters used tomeasure trips or trip legs correspond-ing to the function selected (MPH orkm/h). The clock function indicatestime in the 12 hour mode. The hourmeter indicates the total time the ATVhas run and cannot be reset to zero.To set the clock, use the followingprocedure.

A. With the ignition switch ON, pressand release the Mode Button (3)until the Clock/Engine Hour Meter(1) is displayed; then (if necessary)press and release the Set/ResetButton (4) to the clock display.

B. Press and hold Set/Reset Button (4)until minutes stop scrolling and thehour display starts to scroll.Momentarily release when correcthour is displayed; then repeatedlypress and release Set/Reset Buttonuntil correct minutes are displayed.

NOTE: Approximately two secondsafter releasing either Button, theLCD will return to normal operation.

NOTE: Clock memory power issupplied through the 15-amp acces-sory fuse and verified during gauge“power-up” and reset. In the event ofclock memory power failure (blownfuse, etc.), the gauge will “power-up,” reset, and shut down repeatedlyuntil clock memory power isrestored. Always check the 15-ampaccessory fuse if this gauge condi-tion is noted.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

6. Gear Position Indicator - Indicateswhich gear is selected - R (reverse)/N(neutral)/H (high range)/L (lowrange)/P (park).

NOTE: An E will be displayed ifthere is an error caused by a no-shiftposition signal.

7. Engine Hour Meter Indicator - Indi-cates engine hour meter mode isselected on the display.

8. Speedometer/Tachometer Indicator -Indicates which mode (MPH, km/h,or RPM) is being displayed.

9. 4WD Lock Indicator (700) - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WD lockis engaged. The display is blank whenin 2WD.

11. High Beam Indicator - Appears whenthe headlights are on high beam.

12. Temperature Indicator - The speedom-eter/tachometer needle will sweep fullscale and the LCD will go blank exceptthe high temperature icon will flash.After 30 seconds, the speedometer/tachometer needle and LCD will returnto normal, but the temperature icon willcontinue to flash. The icon should notbe visible during normal operation.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.

32

NOTE: Debris in front of the engine(or packed between the cooling fins ofthe radiator) can reduce coolingcapacity. Using a garden hose, washthe radiator and the engine to removeany debris restricting air flow.

13. Odometer/Trip Meter Indicator Dis-play - Displays which function (ODO,Trip, or Trip 2) is selected.

14. Wrench Indicator - Displayed in con-junction with a DTC whenever anEFI system error is detected.

Electric Fuel PumpAn electric fuel pump is mounted in thegas tank to deliver gasoline to the fuelinjector. The fuel pump operates whenthe ignition switch is turned to the ON orSTART position.

Gas HosesReplace the gas hose every two years.Damage from aging may not always bevisible.

Oil Level StickThere is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The vehicle should be onlevel ground when checking theengine oil level.

1. Lift the cargo box.

2. From the left side, unscrew the oillevel stick and wipe it with a cleancloth.

3. Install the oil level stick.

NOTE: The oil level stick should bethreaded in for checking purposes.

4. Remove the oil level stick; the engineoil level must be within the operatingrange but not exceeding the uppermark.

GZ461A

5. On the 700 to add oil, remove theseat, oil fill cap, and oil fill plug.After adding oil, install the fill plugand tighten securely; then install thecover and seat. On the 500, add oil tothe oil level stick opening until properoperating level is achieved.

HDX234A

HDX022A

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level iswithin operating range.

500

700

33

Load Capacity RatingsThis vehicle must always be loaded inaccordance with the Load Capacity Rat-ings chart. Under no circumstancesshould the Vehicle Load Capacity or theGross Vehicle Weight (GVW) rating everbe exceeded.

Vehicle Load Capacity - Total weight ofoperator, passenger(s), trailer tongueweight, accessories, and cargo (GVW).GVW can be any combination of theseand must not exceed 1500 lb.

Tongue Weight - Weight of trailertongue on hitch.

Accessory Weight - Winch, gun scab-bard brackets, etc.

Front Tongue and Storage Compart-ment Weight - Total weight on trailertongue and storage compartment.

Rear Tongue, Cargo, and Side StorageCompartments Weight - Total weighton trailer tongue, cargo box, and sidestorage compartment.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

Trailering and Towing

HDX062AThis vehicle is equipped with a frame-mounted receiver (front and rear) for astandard 5.1 cm (2 in.) receiver hitch.The standard receiver hitch must be pur-chased separately.

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo) andTrailer Tongue Weight.

Trailer Tongue Weight is the downwardforce exerted on the hitch by the trailercoupler when the trailer is fully loadedand the coupler is at its normal towingheight. Refer to the Load Capacity Rat-ings chart for tongue weight information.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, and sud-den stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping distancethan when not towing a trailer.

! WARNINGOverloading this vehicle could resultin loss of control resulting in seriousinjury or death.

Arctic Cat Load Capacity RatingsItem Specifications

Vehicle Load Capacity (GVW)(500) 1100 lb 498 kg

Vehicle Load Capacity (GVW)(700) 1500 lb 680 kg

Front Storage Compartment (max) 25 lb 11 kg

Side Storage Compartment 15 lb 6.8 kgTongue Weight 150 lb 68 kgFront Tongue and Storage Compartment Weight (max) 150 lb 68 kg

Rear Tongue, Cargo, and Side Storage Compartment Weight (max) (500)

600 lb 227 kg

Rear Tongue, Cargo, and Side Storage Compartment Weight (max) (700)

1000 lb 454 kg

Towing Capacity 1500 lb 680 kg

! WARNINGMake sure that the load in the trailer isproperly secured and will not shift whilemoving. Also, do not overload the trailer.

! WARNINGNever exceed any of the vehicleweight restrictions.

34

TransportingWhen transporting, Arctic Cat recom-mends that the vehicle be in its normaloperating position (on all four wheels)and the following procedure be used.

1. Place the transmission in park.

2. Secure the vehicle with load ratedhold-down straps.

HDX062B

HDX080B

NOTE: Suitable hold-down strapsare available from your Arctic Catdealer. Ordinary rope is not recom-mended because it can stretchunder load.

Gasoline-Oil-LubricantRecommended GasolineThe recommended gasoline to use in thisvehicle is 87 minimum octane regularunleaded. In many areas, oxygenates areadded to the gasoline. Oxygenated gaso-lines containing up to 10% ethanol or 5%methane are acceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 0W-40 oil is acceptable.

! WARNINGDriving this vehicle without extra cau-tion when towing a trailer will be haz-ardous. Trailer towing can affect thehandling and braking of the vehicle.Tow only at low speeds and neverexceed 10 mph. Avoid sudden accel-erations and stopping of the vehicle.Do not make quick maneuvers. Avoiduneven surfaces and do not tow onhills. Never carry passengers in atrailer unless the trailer is designedfor such use and has a rigid tow bar.Allow more stopping distance thanwhen not towing a trailer.

CAUTIONFailure to place the transmission inpark could allow the vehicle to roll offthe trailer in the event of tie-downstrap failure.

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the vehicle.

CAUTIONDo not use white gas. Only Arctic Catapproved gasoline additives shouldbe used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oils whichcontain graphite or molybdenum addi-tives. These oils can adversely affectclutch operation. Also, not recom-mended are racing, vegetable, non-detergent, and castor-based oils.

35

OILCHARTJ

NOTE: If the vehicle will be oper-ated under severe conditions(heavy pulling or loading, extremelyhigh ambient air temperatures, orextended high-speed operation),Arctic Cat recommends installingan engine oil cooler kit if not soequipped. For additional informa-tion, see your local authorized Arc-tic Cat dealer.Recommended Front Differential/Rear Drive LubricantNOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

The recommended front differential/reardrive lubricant is SAE approved 80W-90hypoid. This lubricant meets all of thelubrication requirements of this vehicle.

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakout creating a fire hazard.

UTV353A

Tighten the gas tank cap securely afterfilling the tank.

Engine Break-In After the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the vehi-cle may be taken to an authorized ArcticCat dealer for this initial service.

New vehicles and engines require a“break-in” period. The first month ismost critical to the life of this vehicle.Proper operation during this break-inperiod will help assure maximum life andperformance from this vehicle.

CAUTIONAny lubricant used in place of therecommended lubricant could causeserious front differential/rear drivedamage.

! WARNINGAlways fill the gas tank in a well-venti-lated area. Never add gasoline to thegas tank near any open flames or withthe engine running or hot. DO NOTSMOKE while filling the gas tank.

! WARNINGDo not over-flow gasoline when fillingthe gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

36

During the first 10 hours of operation,always use less than ½ throttle. Varying theengine RPM during the break-in periodallows the components to “load” (aiding theengine/transmission component matingprocess) and then “unload” (allowing com-ponents to cool). Although it is essential toplace some stress on the engine compo-nents during break-in, care should be takennot to overload the engine too often. Do notpull a trailer during the break-in period.

When the engine starts, allow it to warm upproperly. Idle the engine several minutesuntil the engine has reached normal operat-ing temperature. Do not idle the engine forexcessively long periods of time.

Burnishing Brake PadsBrake pads must be burnished to achievefull braking effectiveness. Braking dis-tance will be extended until brake pads areproperly burnished.

To properly burnish the brakes, use fol-lowing procedure:

1. Choose an area sufficiently large tosafely accelerate to 30 mph and tobrake to a stop.

2. Accelerate to 30 mph; then pressbrake pedal to decelerate to 0-5 mph.

3. Repeat procedure twenty times.

! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

37

General MaintenanceNOTE: Proper maintenance of theATV is important for optimum perfor-mance. Follow the MaintenanceSchedule and all ensuing mainte-nance and care instructions/infor-mation.

NOTE: Proper maintenance pro-cedures for each item can be foundon the corresponding page indi-cated.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this vehicle is detected,DO NOT OPERATE THE VEHICLE.Take the vehicle to an authorized ArcticCat dealer for inspection and adjustmentor repair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the vehicle toan authorized Arctic Cat dealer for pro-fessional service.

38

I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = ReplaceC = Clean* = Dealer maintenance**When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

Maintenance Schedule

Item Page Initial 100 miles

Every 100 miles

Every 300 miles

Every 500 miles

Battery 44 I I

* Engine nuts and bolts — I I

* Valve clearance — I I

Spark plug 47 I I

47 Replace every 4000 miles (6436 km) or 18 months

Liquid cooling system 40 I Inspect every time before operating

Gas hoses 33 I Inspect every time before operating

33 Replace every 2 years

Engine/transmission oil and filter 41 R R**

Air filter 48 I I

Gear lubricant(front differential - rear drive)

42 I I

42 Replace every 4 years

V-Belt 49 I I

Spark arrester/muffler 50 C

Tires/air pressure 49/17 I Inspect every time before operating

* Brake components 43 I Inspect every time before operating

Brake fluid 43 I *Replace every 2 years

Brake hoses 43 I *Replace every 4 years

* Steering — I Inspect every time before operating

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows)

— I Inspect every time before operating

* Chassis nuts and bolts — I T

Wheel lug nuts 50 T T

Frame/welds/racks — I I

Electrical connections — I I

Headlight/taillight-brakelight 51 I Inspect every time before operating

Air filter drains — I Inspect every time before operating

Accelerator pedal 27 I Inspect every time before operating

ROPS 53 Inspect every time before operating

Occupant side restraints 53 Inspect every time before operating

Wheel nuts 50 I I

39

Liquid Cooling SystemNOTE: Debris in the engine com-partment or packed between the cool-ing fins of the radiator can reducecooling capability. Using a gardenhose, wash the radiator to removeany debris preventing air flow.

The cooling system capacity can be foundin the specification charts. The cooling sys-tem should be inspected daily for leakageand damage. If leakage or damage isdetected, take the vehicle to an authorizedArctic Cat dealer for service. Also, the cool-ant level should be checked periodically.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

When filling the cooling system, use acoolant/water mixture which will satisfythe coldest anticipated weather conditionsof the area in accordance with the coolantmanufacturer’s recommendations.

While the cooling system is being filled,air pockets may develop; therefore,remove the bleed plug on the coolantpipe at the front of the engine allowingtrapped air to escape. When pure coolant(no air) flows from the bleed hole, installthe bleed plug, tighten securely, and thenfill the cooling system to the bottom ofthe stand pipe in the radiator neck. Runthe engine for five minutes after the ini-tial fill; then shut off the engine andrecheck coolant level.

NOTE: Use a good quality, biode-gradable glycol-based, automotive-type antifreeze.

Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

NOTE: When the vehicle is oper-ated in extremely cold weather (-23°C/-10°F or colder), a small amount ofleakage may be present. Unless theleakage is excessive, replacement isnot necessary.

This vehicle is equipped with adjustableshock absorbers in the front and rear toallow for different driving and loadingconditions.

The front shock absorbers (700) or frontand rear shock absorbers (500) have anadjustment sleeve with five preloadadjustment positions that can be turnedwith a special spanner wrench to increaseor decrease coil spring tension. On the700, the rear shock absorbers combinefixed pre-load springs and a variable airassist to provide adjustment allowing fordiffering driving and loading conditions.

1. To adjust the spring force on the frontshock absorbers, rotate the pre-loadadjustment sleeve with a suitablespanner wrench until desired springtension is achieved.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

CAUTIONContinued operation of the vehiclewith high engine temperature mayresult in engine damage or prematurewear.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the vehicle for the ini-tial 5-10 minutes, stop the engine,allow the engine to cool down, andcheck the coolant level. Add coolantas necessary.

40

PR015

NOTE: Before attempting toadjust suspension, clean dirt anddebris from the sleeve and removeload from the suspension; then usethe spanner wrench to adjust thesleeve to the desired position.

2. On the 700 to adjust air pressure onthe rear shock absorbers, connect theair pump to the valve fitting on thetop of the shock absorber and pump(to increase pressure) or depressbleed valve (to decrease pressure)until desired pressure is achieved.

NOTE: For proper air pressure inrear shocks, use the following rec-ommended settings. The vehiclemust be on the ground with no loadin cargo box. Do not rapidly fillshocks. Shocks may lose air overtime. Check pressure periodically.

HDX087A

General LubricationCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Cargo Box LatchesPeriodically apply a light coat of greaseto the latches and pins. Do not overgrease.

Engine/Transmission Oil and Filter NOTE: Refer to the recommendedoil viscosity chart (on page 36) inthis manual for the proper engine oil.

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

1. Park the vehicle on level ground.

2. Remove the seat; then remove thebackrest and seat base.

3. Loosen the oil fill cap (700) or oillevel stick (500). Be careful not toallow contaminants to enter theopening.

HDX042A

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

Payload Pressure

0-250 lb 15 psi

250-500 lb 60 psi (min)

500-750 lb 90 psi (min)

750-1000 lb 150 psi

700

41

HDX234A

4. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

5. Use an appropriate oil filter wrench toremove the old oil filter and dispose ofproperly. Do not re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

6. Apply oil to the new filter O-ring andcheck to make sure it is positionedcorrectly; then install the new oil fil-ter. Tighten securely.

7. Install the engine drain plug andtighten it securely. Pour the recom-mended oil in the filler hole (700) oroil level stick opening (500). Installthe oil fill cap (700) or the oil levelstick (500).

8. Start the engine (while the vehicle isoutside on level ground) and allow itto idle for a few minutes.

9. Turn the engine off and wait approxi-mately one minute. Recheck the oillevel.

10. Inspect the area around the drain plugand oil filter for leaks.

11. Install the seat base, seat, and back-rest.

Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use the appropriate hypoid oil and use thefollowing procedure.

1. Place the vehicle on level ground.

2. Remove each oil fill plug.

HDX083A

HDX084A

3. Drain the oil into a drain pan byremoving in turn the drain plug fromeach.

CF107A

CF106A

500

42

4. After all the oil has been drained,install the drain plugs and tighten to45 in.-lb.

5. Pour recommended oil into each fillerhole.

6. Install the fill plugs and tighten to 16ft-lb.

Hydraulic Brake

Brake Fluid

HDX081A

1. Check the brake fluid level in the brakefluid reservoir. The fluid level must bemaintained between the MAX and MINlevel marks. If the level in the reservoiris low, add DOT 4 brake fluid.

NOTE: The brake fluid reservoir islocated on top of the master cylin-der under the hood.

2. Press the brake pedal several times tocheck for firmness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the vehicle to an autho-rized Arctic Cat dealer for this service.

Brake HosesCarefully inspect the hydraulic brake hosesfor cracks or other damage. If found, takethe vehicle to an authorized Arctic Catdealer to have the brake hoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of each brakepad.

3. If thickness of either brake pad is lessthan 1.0 mm (0.039 in.), take thevehicle to an authorized Arctic Catdealer to have brake pads replaced.

PR376B

4. Install the wheel and tighten the lugnuts using a crisscross pattern in 20ft-lb increments to 45 ft-lb (steelwheels) or 80 ft-lb (aluminumwheels).

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take thevehicle to an authorized Arctic Catdealer for servicing.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes according tothe Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

43

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the vehicle on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and up anddown.

5. If boot damage is present or ball jointfree-play seems excessive, contact anauthorized Arctic Cat dealer for service.

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the vehicle on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rod endfree-play seems excessive, contact anauthorized Arctic Cat dealer for service.

Drive Axle Boots

CC793

1. Inspect all drive axle boots for cracks,tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat dealer for service.

BatteryThe battery is located in a compartmentunder the seat on the driver’s side.

NOTE: To access the battery box,remove the seat.

After being in service, batteries requireregular cleaning and recharging in orderto deliver peak performance and maxi-mum service life. The following proce-dures are recommended for cleaning andmaintaining lead-acid batteries. Alwaysread and follow instructions providedwith battery chargers and battery prod-ucts.

NOTE: Refer to all warnings andcautions provided with the batteryor battery maintainer/charger.

Loss of battery charge may be caused byambient temperature, ignition OFF cur-rent draw, corroded terminals, self dis-charge, frequent start/stops, and shortengine run times. Frequent winch usage,snowplowing, extended low RPM opera-tion, short trips, and high amperageaccessory usage are also reasons for bat-tery discharge.

Maintenance Charging

NOTE: Arctic Cat recommendsthe use of the CTEK Multi US 800 orthe CTEK Multi US 3300 for batterymaintenance charging. Maintenancecharging is required on all batteriesnot used for more than two weeks oras required by battery drain.

44

1. When charging a battery in the vehi-cle, be sure the ignition switch is inthe OFF position.

NOTE: Be sure to maintain thefluid of the battery at the UPPERLEVEL. Use only distilled waterwhen adding fluid to these batteries.

2. Clean the battery terminals with asolution of baking soda and water.

3. Be sure the charger and battery are ina well-ventilated area and ensure thebattery charger cables will not contactany battery acid. Be sure the chargeris unplugged from the 110-volt elec-trical outlet.

4. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

NOTE: Optional battery chargingadapters are available from yourauthorized Arctic Cat dealer to con-nect directly to your vehicle from therecommended chargers to simplifythe maintenance charging process.Check with your authorized ArcticCat dealer for proper installation ofthese charging adapter connectors.

5. Plug the battery charger into a 110-volt electrical outlet.

6. If using the CTEK Multi US 800,there are no further buttons to push. Ifusing the CTEK Multi US 3300, pressthe Mode button (A) at the left of thecharger until the Maintenance ChargeIcon (B) at the bottom illuminates.The Normal Charge Indicator (C)should illuminate on the upper por-tion of the battery charger.

800E

NOTE: The maintainer/chargerwill charge the battery to 95%capacity at which time the Mainte-nance Charge Indicator (D) will illu-minate and the maintainer/chargerwill change to pulse/float mainte-nance. If the battery falls below 12.9DC volts, the charger will automati-cally start again at the first step ofthe charge sequence.

3300A

NOTE: Not using a battery char-ger with the proper float mainte-nance will damage the battery ifconnected over extended periods.

Charging

NOTE: Arctic Cat recommendsthe use of the CTEK Multi US 800 orthe CTEK Multi US 3300 for batterymaintenance charging.

1. Be sure the battery and terminalshave been cleaned with a baking sodaand water solution.

2. Be sure the charger and battery are ina well-ventilated area and ensure thebattery charger cables will not contactany battery acid. Be sure the chargeris unplugged from the 110-volt elec-trical outlet.

3. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

4. Plug the charger into a 110-volt elec-trical outlet.

5. By pushing the Mode button (A) on theleft side of the charger, select the Nor-mal Charge Icon (E). The NormalCharge Indicator (C) should illuminateon the upper left portion of the charger.

45

6. The battery will charge to 95% of itscapacity at which time the Mainte-nance Charge Indicator (D) will illu-minate.

NOTE: For optimal charge and per-formance, leave the charger con-nected to the battery for a minimum 1hour after the Maintenance ChargeIndicator (D) illuminates. If the bat-tery becomes hot to the touch, stopcharging. Resume after it has cooled.

7. Once the battery has reached fullcharge, unplug the charger from the110-volt electrical outlet.

NOTE: If, after charging, the bat-tery does not perform to operatorexpectations, bring the battery toan authorized Arctic Cat dealer forfurther troubleshooting.

Jump-StartingNOTE: Arctic Cat does not recom-mend jump-starting a vehicle with adead battery but rather to removethe battery, service it, and correctlycharge it; however, in an emer-gency, it may be necessary to jump-start a vehicle. If so, use the follow-ing procedure to carefully andsafely complete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and any ter-minal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulging bat-tery cases may indicate a frozen orshorted battery.

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensure thejumper cables easily reach; then shiftinto neutral, set and lock the brakes,shut off all electrical accessories, andturn the ignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive (red)jumper cable to the positive (+) termi-nal (1) of the dead battery (C) beingcareful not to touch any metal withthe other clamp; then attach the otherclamp of the positive (red) jumpercable to the positive (+) terminal (2)of the good battery (B).

! WARNINGImproper handling or connecting of abattery may result in serious injuryincluding acid burns, electrical burns, orblindness as a result of an explosion.Always remove rings and watches.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosion couldoccur causing serious injury or death.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage could occur.

CAUTIONFailure to disconnect electronic acces-sories during jump-starting may causesystem damage due to power spikes.

46

0744-527

NOTE: Some jumper cables may bethe same color but the clamps or endswill be color-coded red and black.

7. Attach one clamp of the negative(black) jumper cable to the negative(-) terminal (3) of the good battery(B); then attach the other clamp ofthe negative (black) jumper cable (4)to an unpainted metal surface (A) onthe engine or frame well away fromthe dead battery and fuel systemcomponents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle to runfor several minutes applying somecharge to the dead battery.

9. Start the vehicle with the dead bat-tery and allow it to run for severalminutes before disconnecting thejumper cables.

10. Remove the jumper cables in oppositeorder of hook-up (4, 3, 2, 1). Be carefulnot to short cables against bare metal.

NOTE: Have the battery and elec-trical system checked prior to oper-ating the vehicle again.

Spark PlugThis vehicle comes equipped with a spec-ified spark plug. See the specificationschart for the correct spark plug. A lightbrown insulator indicates that the plug iscorrect. A white or dark insulator indi-cates that the engine may need to be ser-viced. Consult an authorized Arctic Catdealer if the plug insulator is not a lightbrown color. To help prevent coldweather fouling, make sure to thoroughlywarm up the engine before operating.

To maintain a hot, strong spark, keep theplug free of carbon.

ATV-0051

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

Adjust the gap to proper specification(see Specifications chart) Use a feelergauge to check the gap.

ATV-0052

When installing the spark plug, be sure totighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8 -1/4 turn once the washer contacts the cyl-inder head.

! WARNINGNever make the final connection to abattery as a spark could ignite hydro-gen gases causing an explosion ofthe battery resulting in acid burns orblindness.

47

Air Inlet Pre-FilterThis vehicle is equipped with a foam pre-filter to filter dirt from the inlet air priorto reaching the main air filter.

NOTE: To access the pre-filter,remove the seat and backrest; thenremove the seat base.

1. On the 500, gently squeeze the pre-filter cover and lift it up to expose thepre-filter.

HDX237A

2. Loosen the clamp securing the pre-filter.

HDX047

HDX235

2. Remove the pre-filter assembly andwash thoroughly in warm, soapywater; then rinse and dry.

3. Install and secure with the clamp.Tighten securely; then with the pre-filter cover installed (500), install theseat base, seat, and backrest.

Air FilterThe air filter inside the air filter housingmust be kept clean to provide goodengine power and gas mileage. If thevehicle is used under normal conditions,service the filter at the intervals speci-fied. If operated in dusty, wet, or muddyconditions, inspect and service the filtermore frequently. Use the following pro-cedure to remove the filter and inspectand/or clean it.

NOTE: To access the air filter,raise the cargo box.

1. Remove dirt and debris from aroundthe filter housing.

2. Unsnap the four spring-clip fastenersand remove the air filter cover.

HDX050A

3. Remove the two screws securing thefilter; then remove the filter.

HDX226A

700

500

CAUTIONFailure to inspect the air filter fre-quently if the vehicle is used in dusty,wet, or muddy conditions can dam-age the engine.

48

4. Fill a wash pan larger than the ele-ment with a non-flammable cleaningsolvent; then dip the element in thesolvent and wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are availablefrom Arctic Cat.

5. Squeeze the element by pressing itbetween the palms of both hands toremove excess solvent. Do no twist orring the element or it will tear.

6. Dry the element.

7. Put the element in a plastic bag; thenpour in air filter oil and work the oilinto the element.

8. Squeeze the element to removeexcess oil.

9. Clean any dirt or debris from insidethe filter housing.

10. Install the air filter, secure with thetwo screws tightened to 12 ft-lb, andinstall the cover.

11. Lower the cargo box.

Air Filter Housing Drains

HDX089A

Inspect the “duck bill” drain beneath themain housing for debris and for propersealing.

Remove the tube drain and clean out anywater, oil, or debris. Reinstall and securewith the clamp.

Draining V-Belt CoverNOTE: If the vehicle has beendriven through water, the V-beltcover must be drained of any water.

1. Place the vehicle on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

3. Move the shift lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500 milesand the belt replaced (if necessary).

Tires

Tire Tread Condition

0732-649

CAUTIONA torn air filter can cause damage tothe engine. Dirt and dust may getinside the engine if the element istorn. Carefully examine the elementfor tears before and after cleaning it.Replace the element with a new one ifit is torn.

CAUTIONDo not attempt to clear water with thevehicle in park. The transmission islocked and belt or clutch damage couldoccur.

! WARNINGAlways use the size and type of tiresas specified. Refer to the specifica-tions chart for proper tire inflationpressure, and always maintain propertire inflation pressure.

49

The use of worn-out tires on this vehicleis very dangerous. A tire is considered tobe worn out when the depth of the treadis less than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

Tire ReplacementThis vehicle has low-pressure tubelesstires. Air is sealed by the contact surfacesof the inner wheel rim and the tire bead.If either the inner wheel rim or tire beadis damaged, air may leak. Be extremelycareful not to damage these areas whenreplacing tires.

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Catdealer or a qualified tire repair station.

Tubeless Tire RepairShould a leak or flat tire occur due to apuncture, the tire may be repaired using aplug-type repair. If the damage is from acut or if the puncture cannot be repairedusing a plug, the tire must be replaced.When operating the vehicle in areaswhere transportation or service facilitiesare not readily available, it is stronglyrecommended to carry a plug-type repairkit and a tire pump along.

Wheels1. Park the vehicle on level ground and

with the transmission in park, engage4WD/differential lock.

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the vehicle.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and tighten the lugnuts using a crisscross pattern in 20ft-lb increments to 45 ft-lb (steelwheels) or 80 ft-lb (aluminumwheels).

7. Remove the jack.

Muffler/Spark ArresterThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Open the cargo box and remove thetwo springs securing the muffler tothe exhaust pipe.

HDX238A

2. Remove the muffler by pulling itrearward out of the vehicle.

3. Remove the heat shield.

! WARNINGThe use of worn-out tires is danger-ous and can increase the risk of anaccident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable operation.

! WARNINGWait until the muffler cools to avoidburns.

50

HDX241A

4. Remove the three cap screws secur-ing the spark arrester assembly to themuffler.

HDX243A

5. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

HDX242

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

6. Install the spark arrester assemblyand secure with the three cap screws.Tighten to 60 in.-lb.

7. Install the heat shield and tighten thefasteners to 72 in.-lb.

8. Install the muffler and secure it to theexhaust pipe with the two springs.

Light Bulb ReplacementThe wattage rating of each bulb is shownin the chart. When replacing a burnedbulb, always use the same wattage rating.

NOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the head-light bulb, do not touch the glassportion of the bulb. If the glass istouched, it must be cleaned with adry cloth before installing. Skin oilresidue on the bulb will shorten thelife of the bulb.

To replace the headlight bulb, use the fol-lowing procedure.

1. Remove the wiring harness connectorfrom the back of the headlight.

2. Grasp the bulb housing, turn it coun-terclockwise, and remove the bulb.

3. Install the new bulb into the housingand rotate it completely clockwise.

4. Install the wiring harness connector.

To replace the taillight/brakelight bulb,use the following procedure.

1. Remove the mounting screws secur-ing the taillight/brakelight assemblyto the rear ROPS tube.

2. Rotate the socket counterclockwiseand remove it from the housing.

3. To remove the bulb from the socket,pull it straight out of the socket.

4. To install the bulb, push it straightinto the socket.

5. Insert the socket into the housing androtate it clockwise.

Headlight 12V/27W (4)

Taillight/Brakelight 12V/8W/27W

CAUTIONUse only specified bulbs indicated inthe chart as replacement bulbs.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glass por-tion of the bulb. Grasp the new bulbwith a clean cloth.

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6. Position the taillight/brakelightassembly on the rear ROPS tube; thentighten the mounting screws securely.

Checking/Adjusting Headlight AimThe headlights can be adjusted verticallyand horizontally. The geometric center ofthe HIGH beam light zone is to be usedfor vertical and horizontal aiming.

1. Position the vehicle on a level floorso the headlights are approximately6.1 m (20 ft) from an aiming surface(wall or similar aiming surface).

0740-647

NOTE: There should be an aver-age operating load on the vehiclewhen adjusting the headlight aim.

2. Measure the distance from the floorto the mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Make vertical marks which intersectthe horizontal marks on the aimingsurface directly in front of the head-lights.

5. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the vertical mark5 cm (2 in.) below the horizontalmark on the aiming surface.

7. Adjust each headlight until correctaim is obtained, by turning the knobclockwise to raise or counterclock-wise to lower the beam.

CD714A

FusesThe fuses are located in a power distribu-tion module under the driver seat. If thereis any type of electrical system failure,always check the fuses first.

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse cover and lift out.

3411-968

Electrical Output TerminalsTwo output terminals for electrical acces-sories are located on the front and rearwiring harnesses. Two accessory plugsare located on the dashboard.

NOTE: The rear output terminal islocated near the left-side of thethrottle body. The front output termi-nal is located beneath the dash-board in front of the left-sideaccessory plug.

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat dealer immediately.

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PR049A

Storage Compartment/ToolsA basic tool kit located under the seat(passenger side) is provided with thisvehicle. Maintain the tool kit with thevehicle at all times.

This vehicle has a storage compartmentwithin the dashboard, a storage compart-ment beneath the hood, and a storage com-partment in front of both rear wheels. Toaccess the compartment located under thehood, release the two hold-down straps atthe rear of the hood and tilt the hood for-ward. To access the side storage compart-ment, release the latch and pull outward.

Seat BeltsInspect the seat belts for frayed or tornedges. Check that the belts extend andretract smoothly and fully without bindingor catching. Check that the latch plate lockssecurely in place in the buckle and releaseswhen the button is pressed. Wash off anydirt and make sure the retractors are free ofdebris. Do not grease or oil the retractors.

Occupant Side RestraintsInspect the occupant side restraints forfrayed edges, cuts, or separation of seams.Wash off any dirt and make sure the latchstraps lock securely into the foot restraintswith straps taut.

HDX187

ROPSInspect the Rollover Protection Structure(ROPS) for any deformation, twisting, crack-ing, missing or damaged fasteners, loose fas-teners, modification to the production form,missing ROPS label, unauthorized repair orwelding, and/or improper installation. If anyof these circumstances are discovered, imme-diately bring the vehicle to an authorizedArctic Cat dealer for service.

CAUTIONAlways use electrical accessoriesless than 180W.

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Preparation for StorageArctic Cat recommends the followingprocedure to prepare the vehicle for stor-age. An authorized Arctic Cat dealershould perform this service; however, theowner/operator may perform this serviceif desired.

1. Clean the seat cushions with a dampcloth and allow to dry.

2. Clean the vehicle thoroughly bywashing dirt, oil, grass, and other for-eign matter from the entire vehicle.Allow the vehicle to dry thoroughly.DO NOT get water into any part ofthe engine or air intake.

3. Either drain the gas tank or add a fuelstabilizer to the gas in the gas tank.Remove the air filter housing coverand air filter. Start the engine andallow it to idle; then using Arctic CatEngine Preserver, rapidly inject thepreserver into the air filter openingfor a period of 10 to 20 seconds.Install the air filter and housing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringshaft bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets holdingcomponents together are tight.Replace all loose rivets. Care must betaken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

NOTE: For storage, use a batterymaintainer or make sure the batteryis fully charged (see Battery sectionin this manual).

9. Store the vehicle indoors in a levelposition.

CAUTIONPrior to storing this vehicle, it mustbe properly serviced to prevent rust-ing and component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before startingthe engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the vehiclecausing rusting.

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Preparation after StorageTaking this vehicle out of storage andcorrectly preparing it will assure manymiles and hours of trouble-free riding.Arctic Cat recommends the followingprocedure.

1. Clean the vehicle thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cables forsigns of wear or fraying. Replace ifnecessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and add prop-erly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sure toconnect the positive cable first.

7. Check the entire brake systems (fluidlevel, pads, etc.), all controls, head-lights, taillight, brakelight, and head-light aim; adjust or replace ifnecessary.

8. Check the tire pressure. Inflate to rec-ommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all calibratednuts, cap screws, and bolts are tight-ened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

55

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below oneach new Arctic Cat ROV it assembles and on each genuine Arctic Cat ROV part and accessoryassembled and sold by an authorized Arctic Cat ROV dealer. The limited warranty on an Arctic CatROV is extended to the original retail purchaser for the time periods described below; however, thebalance of the remaining warranty may be transferred to another party unless the purchase is forcommercial use (see below). Warranty coverage is only available in the country in which the originalretail purchase occurs to the original retail purchaser resident in that country or to a transferee residentin that country of the balance of the remaining warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ROV or will not damage the ROV. ArcticCat does not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ROV dealer. No transportation charges, rental charges, or inconveniencecosts will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cator an authorized Arctic Cat ROV dealer. Arctic Cat reserves the right to inspect such parts at its factoryfor final determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale - for an Arctic Cat ROV used for recreational purposes.

2. Ninety days from date of invoice - for an Arctic Cat ROV used for commercial purposes, includingrental operations (non-transferable).

3. Thirty days from date of sale of ROV on Arctic Cat supplied batteries.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts and items:

Tires Drive/Driven Clutch Wear PartsOil Filter Drive BeltAir Filter Torn or Punctured UpholsteryBrake Pads Cracks or Gouges in Body PanelsLight Bulbs Spark Plug(s)CV Boots

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ROV dealer.

3. Use of improper gasoline, lubricating oils, or spark plug(s).

4. An accident or subjecting the ROV to misuse, abuse, or negligent operation.

5. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

6. Use of the ROV in any way for racing purposes.

7. Removal of the engine for use in another vehicle.

8. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

9. Use of parts not sold or approved by Arctic Cat.

10. Damage due to improper transportation.

Arctic Cat shall not be responsible for and this limited warranty excludes recovery of economic,punitive, consequential and incidental damages, lost profits, and loss of use. Some states orprovinces do not allow the exclusion or limitation of incidental or consequential damages, sothe above limitation may not apply to you. Arctic Cat’s aggregate liability may not exceed theprice of the product. The law of the State of Minnesota shall apply to all claims or disputes,exclusive of its conflicts of law provisions.IMPLIED WARRANTY EXCLUSION AND DISCLAIMERTo the fullest extent permitted by law, Arctic Cat excludes and disclaims all implied warranties ofmerchantability and fitness for a particular purpose.If you are not satisfied with warranty service or repairs, you should contact Arctic Cat at (U.S.)1-218-681-9851 or (Canada) 1-204-982-1656.

56

Warranty Procedure/Owner ResponsibilityAt the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com-pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a conditionprecedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submitappropriate copies of the form to the appropriate place(s) to initiate warranty coverage.The dealer will furnish to the consumer a signed copy of the form which must be presented tothe dealer when requesting warranty service. The registration form is the consumer’s proof ofownership and warranty eligibility. The form is used by the dealer to validate the warranty claim.Retain your copy of the form and keep it in a safe place.When warranty repair is suspected, the ROV should be taken to the selling dealer, who has theprimary responsibility to perform warranty repairs. Subject to the limitations set forth in the Lim-ited Warranty, in the event the selling dealer has ceased to do business, you have moved, oryou are in a location away from your selling dealer, warranty may be performed by any autho-rized Arctic Cat dealer.The authorized Arctic Cat ATV dealer will examine the ROV or part to determine if, in his opin-ion, a warrantable condition exists. If a warrantable condition appears to exist, the dealer willrepair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, allparts that are found to be warrantable and any other parts which the warrantable part caused tobe damaged. You, the owner, will then be asked to sign a warranty form to ensure Arctic Catthat the warranty work was actually performed.It is the owner’s responsibility to maintain and service the ROV in accordance with Arctic Cat’srecommendations in the Operator’s Manual. To protect yourself and your ROV, follow all safetyand service tips. Arctic Cat will NOT warrant repairs required as a result of not performing stan-dard operator maintenance, storage procedures, and service as outlined in the Operator’sManual.Should you have any questions concerning the warranty, contact an authorized Arctic Cat ROVdealer.

57

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that allU.S. EPA-certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S.EPA Emission Control Regulations. Please read the following information completely.Your authorized Arctic Cat dealer will repair or replace any defective emission-related compo-nent at no cost to you during the warranty period. You may have non-warranty service per-formed by any repair establishment that uses equivalent components. The regulations providesignificant civil penalties for tampering that causes your ROV to no longer meet U.S. EPAemission standards.Arctic Cat further warrants that the engine and its emission-related components are free fromdefects in materials or workmanship that could cause the engine to fail to comply with applica-ble regulations during the warranty period.If you have any questions about this information, or the emission warranty coverage state-ment, contact your local authorized Arctic Cat dealer.

WARRANTY PERIODThe emission warranty period for this ROV begins on the same date as the standard warrantycoverage and continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-relatedcomponents listed as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Module (ECM) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC ValveExhaust Temperature SensorIgnition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ROV warranted under this Arctic Cat Emission Control Statement is respon-sible for the proper maintenance and use of the ROV as stated in the Operator's Manual.Proper maintenance generally includes replacement and service, at the owner's choosing,such items as air filter, oil and oil filter, or any other part, item, or device related to emissionscontrol as specified in the Operator's Manual. It is the owner's responsibility to ensure that theROV is used in a manner for which it was designed.

58

Change of Address, Ownership, or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address of the ownerof this vehicle. This allows Arctic Cat to reach the current owner withany important safety information which may be necessary to protectcustomers from personal injury or property damage. Please make surea copy of this form is completed and returned to Arctic Cat Inc. if youmove or if the vehicle is sold to another party.

This form may also be used to transfer the unused portion of theoriginal warranty to a second party. In order to transfer warranty, fill outthis form completely; then return a copy of this form to Arctic Cat Inc.Arctic Cat will then process the application and issue warranty for thebalance of the time remaining of the original warranty. Warrantycoverage is only available in the country in which the original retailpurchase occurs to the original retail purchaser resident in that countryor to a transferee resident in that country of the balance of theremaining warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ___________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________

59

Fold Back

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE ANDWARRANTY DEPT.P.O. BOX 810THIEF RIVER FALLS, MN 56701

PlaceStampHere

Maintenance RecordDATE MILEAGE SERVICE PERFORMED/NOTES

61

NOTES

62

NOTES

63

NOTES

64

Identification Numbers Record

1. KEY IDENTIFICATION NUMBER:

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a new key.

2. VEHICLE IDENTIFICATION NUMBER:

3. ENGINE SERIAL NUMBER:

Record the Vehicle Identification Number and Engine Serial Number in the spacesprovided to assist you in ordering parts from your authorized Arctic Cat dealer or forreference in case this vehicle is stolen.

p/n 2259-811©2013 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1772 - Canada

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