Proven Performance CARBIDE INSERTS - Dorian Tool … · Proven Performance CARBIDE INSERTS H i C a r b o n S t e l P g h T e m ... This report is true and verifiable by an independent

Proven Performance

CARBIDE INSERTS

Carbon Steel

P High Temp. Alloy

S

Stainless Steel

M

Alum

inum / Non Ferrous

N

Cast Iron

K

Multi-Material

U

Performance, Quality & TechnologyWill Turn Machining Into

PROFIT!

Proven Performance

2 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Anatomy of Insert

SubstrateThe alloy carbide's properties, grain size, and cobalt content.

Geometry TolerancesThe physical characteristics of an insert that differentiates one shape from the next. The allowed deviation of all insert dimensions.

CoatingThin on the surface of the insert that allows for greater cutting speeds, wear resistance and longer insert life.

Edge PreparationThe process used to prepare the insert's edge cutting condition for specific application and material. Achieved by honing, chamfering,"T" land or any combination thereof.

ChipbreakerThe formed groove or recess along the cutting edge of the insert that breaks chips into small manageable lengths.

GeometryThe physical characteristics of an insert that differentiates one shape from the next.

Grade A combinationof substrate and coating that determines the hardness and toughness of the insert for the specific material application.

Rake AngleThe angle formed on the insert from the top surface area and the bottom of the insert chip flow area when parallel to the floor.

Relief AngleThe angle measured from the vertical line perpendicular to the cutting edge of the insert and the cutting face of the insert.

Proven Performance

Finishing Universal Roughing • Hard and Wear resistant• PVD and CVD Coating• Small Nose radius• Light Honed Edge• Small Chipbreaker

• Wear Resistant and Tough• PVD and CVD Coating• Medium Nose Radius• Medium Honed Cutting Edge• Medium Chipbreaker

• Tough and Impact Resistant• PVD and CVD Coating• Large Nose Radius• Heavy Honed Cutting Edge• Large Chip Breaker

Cutting Data Cutting Data Cutting Data• Small Depth of cut (ap)• Small Feed per Revolution (fn)• High Surface Cutting Speed (Vc)• Use Coolant if Insert Allows

• Medium Depth of cut (ap)• Medium Feed per Revolution (fn)• Medium Surface Cutting Speed (Vc)• Use Coolant if Insert Allows

• Large Depth of cut (ap)• High Feed per Revolution (fn)• Low Surface Cutting Speed (Vc)• Use Coolant if Insert Allows

Negative Insert Double Sided Cutting Edge with a Negative Relief Angle.The First Choice for high metal removal and high precision finishingapplications. Available molded or precision ground with a wide range of geometries, chipbreakers and grades.

Positive InsertSingle Sided Cutting Edge with a Positive Relief Angle.The First Choice for light roughing to precision finishing applications. Available in multiple varieties of relief angles, geometries and chipbreakers in both ANSI and ISO styles, precision ground or molded.

Insert Application Guide

For Insert Best PerformanceStarting: Application: Optimum: Coolant:

Follow the recommended use and cutting parameters of the insert according to material and application.

For Roughing, use a tough, coated insert grade with a large nose radius, heavy honed cutting edge and large chipbreaker. Cut at a low SFM with a large Depth of Cut (ap) and high Feed Rate per Rev. (fn).For Universal, use a hard, tough & wear resistant coated insert grade with a medium nose radius, honed cutting edge and medium chipbreaker. Cut at a medium SFM with a medium Depth of Cut (ap) and medium Feed Rate per Rev. (fn).For Finishing, use a hard & wear resistant coated insert grade with a small nose radius, sharp to light honed cutting edge and small chipbreaker. Cut at a high SFM with a light Depth of Cut (ap) and light Feed Rate per Rev. (fn)

Insert Wear, decrease Spindle Speed (n) and/or increase Feed (fn) or change to a harder insert grade.

Insert Chipping, increase Spindle Speed (n), decrease Feed (fn), and/or change to a heavier honed edge or change to a tougher insert grade.

Use Coolant, if the insert grade allows, and always use high pressure coolant to remove the hot chips and heat from the insert to reduce thermal shock.

For Ultimate Performance Use Dorian Inserts with Dorian Jet-Stream™ Thru Coolant System. The insert will operate at a constant low temperature, with a clean and undamaged cutting edge, Increasing Insert Life Up to 200%.

Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] 3

Dorian First Choice CARBIDE INSERTS Technology

This report is true and verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, and cutting fluid.

This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company.

Proven Performance

Application Performance ChartRoughing and Semi Finishing

CompetitionCNMG-543-XXX-XXXX

Dorian ToolCNMG-543-PER-DPC15HT

Cutting Data Cutting DataVc 180 m/Min. Vc 180 m/Min.

594 feet/Min. 594 feet/Min.

fn 0.55 mm per/ rev. fn 0.55 mm per/ rev.

0.0217 inch/ rev. 0.0217 inch/ rev.

ap 4.0 mm ap 4.0 mm

0.1575 inch 0.1575 inch

Condition Wet Condition Wet

Insert Life 45 Min. per Edge Insert Life 65 Min. per Edge

Min

utes

In C

ut

706560

Dor

ian

Tool

55504540

Com

petit

ion35

30252010

5

Customer Lehti – Group Oy Part mm inch

Material MocN315M (34CrNiMo6) Dia. 42.0 1.654

Workpiece Motor Shafts Length 200.0 7.874

Machine Okuma CNC Turning Center Quantity Per job 12,500

44%Longer Insert Life

Than the CompetitionWith

Higher Cutting Performanceand

Consistent Tolerance Better Chip Control & Surface Finish

31% Reduced Down Time

and

Insert Cost

Dorian Tool CNMG-543-PER-DPC15HT

Negative Turning Inserts

4 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]



Proven Performance

400%More Parts Produced



Consistent Quality,Tolerance Better Chip Control & Surface Finish


and Tooling Cost

Dorian Tool CNGG-432-SEF-DUP35RT



CompetitionCNGG-432-XXX-XXXX

Dorian ToolCNGG-432-SEF-DUP35RT





ap 1.2 mm ap 1.2 mm

0.0472 inch 0.0472 inch


Parts Per Edge 56 Pieces Parts Per Edge 280 Pieces

Piec

es m

achi

ned

per c

uttin

g ed

ge

300280250

Dor

ian

Tool

225200175150125100

755625

C0

Customer Pankl Racing System Part mm inch

Material P116, 3,2 % Cr Dia. 19.0 0.748

Workpiece Piston Pin Length 40.0 1.575

Machine Mazak CNC Dual Turn 20 Quantity Per job 5,600




Proven Performance










ap 3.0 mm ap 3.0 mm

0.1181 inch 0.1181 inch



Min

utes

in C

ut

180165150

Dor

ian

Tool

135120105

907560453020

C0

Customer Maschinenfabrik Mundil Part mm inch

Material MocN315M (34CrNiMo6) Dia. 450.0 17.717

Workpiece Steel Roll Length 4000.0 157.480

Machine Weiler CNC Turning Center Quantity Per job, 13

NO Edge Fracture after 165 MinutesCompetition Edge Fractured after 20 Minutes.




Consistent Tolerance Longer Cutting Edge Life & Surface Finish

88%Reduced Down Time

and

Insert Cost




Proven Performance



Customer Westfalia Part mm inch

Material 1.057 Dia. 32.0 1.260

Workpiece Spherical Hinge

Machine Padiroan CNC Turning Center Quantity Per job, 25,000

Application Performance ChartRoughing and Finishing





fn 0,60 mm per/ rev. fn 0,60 mm per/ rev.


ap 3.0 mm ap 3.0 mm

0.1181 inch 0.1181 inch






Consistent Quality & Tolerance Better Chip Control & Surface Finish


and Tooling Cost


Piec

es m

achi

ned

per c

uttin

g ed

ge

300275

Dor

ian

Tool

250225200175150125100

75

C5025

0



Proven Performance

Dorian Tool DCMT-32.51-PEF-DPC25UT



and

Tooling Cost

Customer Plattner PartMaterial 1.5217

Workpiece Hallow Spacer

Machine Hardinge CNC Turning Center Quantity Per job, 1,725


Application Performance ChartFinishing

CompetitionDCMT-32.51-XXX-XXXX

Dorian ToolDCMT-32.51-PEF-DPC25UT




0.00623 inch/ rev. 0.00623 inch/ rev.

ap 0.2 mm ap 0.2 mm

0.0079 inch 0.0079 inch



Piec

es m

achi

ned

per c

uttin

g ed

ge

120110100

9080

Dor

ian

Tool

706050

Com

petit

ion40

302010

0







Proven Performance

Dorian Tool CNGG-432-SEM-DUP35RT



and

Tooling Cost

Customer Erne Fittings PartMaterial 1.4571

Workpiece Fittings

Machine Emco CNC Turning Center Quantity Per job, 20,000

Application Performance ChartFinishing


Dorian ToolCNGG-432-SEM-DUP35RT





ap 1.5 mm ap 1.5 mm

0.0591 inch 0.0591 inch








Piec

es m

achi

ned

per c

uttin

g ed

ge

121110

987

Dor

ian

Tool6

54

Com

petit

ion

3210



Proven Performance

Dorian Tool CNMG-543-KER-DKC15RT


Customer H-SLR PartMaterial GGG50

Workpiece Fittings

Machine Doosan CNC Turning Center Quantity Per job, 100,000


and

Tooling Cost




Consistent Quality & Tolerance Longer Cutting Edge Life & Surface Finish




Dorian ToolCNMG-543-KER-DKC15RT





ap 4.0 mm ap 4.0 mm

0.1575 inch 0.1575 inch


Parts Per Edge 3.5 Pieces Parts Per Edge 4 Pieces

Piec

es m

achi

ned

per c

uttin

g ed

ge

6.56

5.55

4.54

3.5

Dor

ian

Tool

3

Com

petit

ion

2.52

1.510



Proven Performance

Dorian Tool DNMG-442-PEF-DPC25UT


Customer Seimens Part mm inch

Material St60-2 Dia. 68.0 2.677

Workpiece Worm Screw Length 252.0 9.921

Machine CNC Turning Center Quantity Per job, 1,750




Consistent Tolerance Better Chip Control & Surface Finish


and

Tooling Cost


Application Performance ChartSemi Finishing

CompetitionDNMG-442-XXX-XXXX

Dorian ToolDNMG-442-PEF-DPC25UT





ap 2.5 mm ap 2.5 mm

0.0984 inch 0.0984 inch



Min

utes

in C

ut

175165

Dor

ian

Tool

150135120105

Com

petit

ion

907560453015

0



Proven Performance

Dorian Tool CNMG-432-MER-DMC30UT


Customer Seydelmann Part mm inch

Material 1.4301 Dia. 23.0 0.906

Workpiece Housing Length 180.0 7.087

Machine CNC Turning Center Quantity Per job, 1,233


and

Tooling Cost




Dorian ToolCNMG-432-MER-DMC30UT





ap 0.3 mm ap 0.3 mm

0.1181 inch 0.1181 inch



Piec

es m

achi

ned

per c

uttin

g ed

ge

121110

98

Dor

ian

Tool7

65432

C10





For more information and for grades not listed in this manual refer to our 2013 Turning & Boring catalog.

Dorian Insert Grade Chart

Choosing the Best Insert for the Turning Operation1 For Finishing: Use a hard and wear resistant coated insert grade with a small nose radius, a sharp to light honed cutting edge and a small chipbreaker. Cut at a high SFM with a small Depth of Cut (ap) and Feed Rate per Rev. (fn).

2 For Universal: Use a hard, tough and wear resistant coated insert grade with a medium nose radius, honed cutting edge and medium chipbreaker. Cut at a medium SFM with a medium Depth of Cut (ap) and medium Feed Rate per Rev. (fn)

3 For Roughing: Use a tough coated insert grade with a large nose radius, a heavy honed cutting edge and a large chipbreaker. Cut at a low SFM with a large Depth of Cut (ap) and high Feed Rate per Rev. (fn).

4 Cutting Edge: If insert wears, reduce Spindle Speed RPM (n), increase Feed (fn) or change to a harder insert grade. If insert chips, increase Spindle Speed (n), decrease Feed (fn) and/or to a heavier honed edge, or change to a tougher insert grade. For smooth surface and hard material use hard insert, for interrupted cut and large depth of cut use a tough insert.

DescriptionFirst Choice: For finishing turning applications at a high SFM. Use inserts to cut Steel and Stainless Steel. Inserts have a hard, wear and abrasive resistant sub-strate with a CVD Al2O3 /TiCN/Al2O3/TiCN coating (not for interrupted cuts).

First Choice: For universal turning applications at a medium SFM. Use inserts to cut Alloy Steel and Stainless Steel. Inserts have a hard, tough, impact, wear and abrasive resistant substrate with a CVD Al2O3 /TiCN/Al2O3/TiCN coating.

First Choice: For roughing applications at a low SFM. Use inserts to cut Alloy Steel and Stainless Steel. Inserts have a tough and impact resistant sub-strate with a CVD Al2O3 /TiCN/Al2O3/TiCN coating.

First Choice: For finish turning applications at a very high SFM. Use inserts to cut MultiMaterials; Ferrous and non Ferrous including all High Temp Super Alloys. Inserts have a very hard, high wear and abrasive resistant substrate with a PVD AlCrN Coating.

First Choice: For universal turning applications at a high SFM. Use inserts to cut Multi Materials; Ferrous and non Ferrous including all High Temp Super Alloys. Inserts have a hard and wear resistant substrate with a PVD Tin/TiAlN/TiN Coating.

First Choice: For unstable turning applications at a medium SFM. Use inserts to cut Multi Materials; Ferrous and non Ferrous including all High Temp Super Al-loys. Inserts have a wear, tough and impact resistant substrate with a PVD TiAlN/WC/C coating.

First Choice: For general turning applications at a medium SFM. Use inserts to cut 300, 400 and PH series Austenitic Stainless Steel. Inserts have a hard, tough, impact, abrasive and thermal shock resistant substrate with a CVD TiCN/TiN coating.

First Choice: For general turning applications at a medium SFM. Use inserts to cut all non Ferrous materials including Gray Iron and Ductile Iron. Also, use inserts to cut Aluminum, Stainless Steel and Hardened Steel. Inserts have an uncoated, wear and abrasive resistant substrate.

First Choice: For roughing applications at a medium SFM. Use inserts to cut Gray Iron, Nodular Cast Iron and Ductile Iron. Inserts have a wear, tough and impact resistant substrate with a CVD TiN/TiCNB/Al2/TiO2/3 Al2O3 coating to withstand interrupted cutting conditions.

First Choice: For general turning applications at a high SFM. Use inserts to cut all non Ferrous metals including Aluminum and Plastics. Inserts have an uncoated, hard, high abrasive resistant micro-grain substrate with a hard cutting edge.

First Choice: For universal turning at a very high SFM. Use inserts to cut all non Ferrous materials including Aluminum, Stainless Steel, Plastics, High Temp Super Alloys and low Silicone Aerospace Aluminum. Inserts have a hard, abrasive resistant substrate and a microplus® plasma TiAlN coating.

First Choice: For finish turning applications at a very high SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a very hard, wear and high abrasive resistant substrate with a PVD AlCrN coating.

First Choice: For general turning applications at a high SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a hard, tough and wear resistant substrate with a PVD Tin/TiAlN/TiN Coating.

First Choice: For unstable and roughing applications at a medium SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a tough and impact resistant substrate with a PVD TiAlN/WC/C coating.

Application Peak

Application Range

Mat

eria

l

Turning OperationFinishing Universal Roughing

Hard & Wear Resistant

Hard & Tough Impact & Wear Resistant

Tough Impact Resistant

High Cutting Speed

Medium Cutting Speed

Low Cutting Speed

05 15 25 35 45

01 10 20 30 40

P C

arbo

n &

Allo

y S

teel

DPC15HT

DPC25UT

DPC35RT

U M

ulti

Mat

eria

l

DUP15VT

DUP25UT

DUP35RT

M S

tain

less

St

eel

DMC30UT

K C

ast I

ron DKC10UT

DKC15RT

N A

lum

inum

&

Non

Fer

rous

M

ater

ial DNU10GT

DNX10UT

S H

igh

Tem

p A

lloy DUP15VT

DUP25UT

DUP35RT


TCGT-UEU60º TriangleUniversal

TCGT-21.51-UEU TCGT-110204-UEU 79595 79596 79598 79599

TCGT-32.51-UEU TCGT-16T304-UEU 79610 79611 79613 79614

TPGT-UEU60º TriangleUniversal

TPGT-21.51-UEU TPGT-110204-UEU 79630 79631 79633 79634

TPGT-32.51-UEU TPGT-6T304-UEU 79645 79646 79648 79649

VBGT-UEU35º DiamondUniversal

VBGT-221-UEU VBGT-110304-UEU 79660 79661 79663 79664

VBGT-331-UEU VBGT-160404-UEU 79670 79671 79673 79674

VCGT-UEU35º DiamondUniversal

VCGT-221-UEU VCGT-110304-UEU 79685 79686 79688 79689

VCGT-331-UEU VCGT-160404-UEU 79700 79701 79703 79704

WCGT-UEU80º TrigonUniversal

WCGT-21.51-UEU WCGT-040204-UEU 79725 79726 79728 79729

WCGT-32.51-UEU WCGT-06T304-UEU 79735 79736 79738 79739

Material Application

Insert GradeGeneral Finishing Universal Roughing

DNU10GT DUP15VT DUP25UT DUP35RTInsert Coating Uncoated PVD AlCrN PVD Tin/TiAlN/TiN PVD TiAlN/WC/C

Cutting Data Cutting Data Cutting Data Cutting DataInch Metric Inch Metric Inch Metric Inch Metric

Depth of Cut ap .002 - .039 0.05 - 1.00 .002 - .039 0.05 - 1.00 .004 - .079 0.10 - 2.00 .008 - .079 0.20 - 2.00

Feed per Rev. fn .002 - .008 0.05 - 0.20 .002 - .008 0.05 - 0.20 .002 - .012 0.05 - 0.30 .002 - .016 0.05 - 0.40

Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) SFM (Vc)Low Alloy Steel ≤ 5% 180 10 1470 - 882 446 - 267 980 - 588 297 - 178 1089 - 545 330 - 165

Stainless Steel Austenitic 300 Series 180 10 668 - 347 203 - 105 1114 - 579 338 - 176 743 - 446 225 - 135 825 - 495 250 - 150

Gray Cast Iron Low Tensile Strength 180 10 722 - 375 219 - 114 1203 - 625 365 - 190 802 - 481 243 - 146 891 - 624 270 - 189

Aluminum 60 6353 - 1906 1925 - 578 8258 - 2477 2503 - 751

Non Ferrous Material Free Cutting Copper Alloy 90 1240 - 620 376 - 188 2067 - 1034 626 - 313 1723 - 861 522 - 261 1914 - 0957 580 - 290

High Temp Super Alloy Iron Base 200 15 174 - 104 53 - 32 290 - 174 88 - 53 223 - 134 68 - 41 248 - 149 75 - 45

Carbon-Graphite-Phenolics 171 - 86 52 - 26 285 - 143 86 - 43 238 - 119 72 - 36 264 - 211 80 - 64

Hardened Material 45 69 - 42 21 - 13 116 - 69 35 - 21 89 - 53 27 - 16 99 - 69 30 - 21

Description ANSI ISO UPC 733101- UPC 733101- UPC 733101- UPC 733101-

CCGT-UEU80º Diamond Universal

CCGT-21.51-UEU CCGT-060204-UEU 79455 79456 79458 79459

CCGT-32.51-UEU CCGT-09T304-UEU 79465 79466 79468 79469

DCGT-UEU55º Diamond Universal

DCGT-21.51-UEU DCGT-070204-UEU 79535 79536 79538 79539

DCGT-32.51-UEU DCGT-11T304-UEU 79545 79546 79548 79549

DCGT-431-UEU DCGT-150404-UEU 79555 79556 79558 79559

DCGT-432-UEU DCGT-150408-UEU 79560 79561 79563 79564

Precision Positive Ground Turning Inserts


Molded Positive Turning Inserts


Insert GradeFinishing Medium Roughing

DPC15HT DPC25UT DPC35RTInsert Coating CVD

Al2O3 /TiCN/Al2O3/TiCNCVD

Al2O3 /TiCN/Al2O3/TiCNCVD

Al2O3 /TiCN/Al2O3/TiCN

Cutting Data Cutting Data Cutting DataInch Metric Inch Metric Inch Metric

Depth of Cut ap .002 - .039 0.05 - 1.00 .004 - .118 0.10 - 3.00 .008 - .157 0.20 - 4.00

Feed per Rev. fn .002 - .008 0.05 - 0.20 .004 - .020 0.10 - 0.50 .008 - .031 0.20 - 0.80

Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc)Carbon Steel Annealed 125 1616 - 969 490 - 294 1346 - 808 408 - 245 1122 - 561 340 - 170

Alloy Steel Annealed 180 8 1140 - 684 346 - 207 950 - 570 288 - 173 792 - 396 240 - 120

Alloy Steel Heat Treated 300 32 570 - 342 173 - 104 475 - 285 144 - 86 396 - 198 120 - 60

Stainless Steel Austenitic 300 Series 180 8 808 - 485 245 - 147 673 - 404 204 - 122 561 - 281 170 - 85

Gray Cast Iron 180 8 990 - 693 300 - 210

Description ANSI ISO UPC 733101- UPC 733101- UPC 733101-

CCMT-PEF80º Diamond Finishing

CCMT-21.51-PEF CCMT-060204-PEF 71877 71878

CCMT-32.51-PEF CCMT-09T304-PEF 71883 71884

CCMT-PEM80º Diamond Medium

CCMT-21.51-PEM CCMT-060204-PEM 71934

CCMT-32.51-PEM CCMT-09T304-PEM 71935 71936

CCMT-32.52-PEM CCMT-09T308-PEF 71887 71888

DCMT-PEF55º Diamond Finishing

DCMT-21.51-PEF DCMT-070204-PEF 71893 71894

DCMT-32.51-PEF DCMT-11T304-PEF 71897 71898

DCMT-PEM55º Diamond Finishing

DCMT-21.51-PEM DCMT-070204-PEM 71895 71896

DCMT-32.51-PEM DCMT-11T304-PEM 71899 71900

TCMT-PEF60º TriangleFinishing

TCMT-1.21.20.2-PEF TCMT-06T101-PEF 80249

TCMT-21.50.5-PEF TCMT-110202-PEF 71909 71910

TCMT-21.51-PEF TCMT-110204-PEF 71911 71912

TCMT-PEM60º TriangleMedium

TCMT-21.52-PEM TCMT-110208-PEM 71913 71914

TCMT-32.51-PEM TCMT-16T304-PEM 71915 71916

TCMT-32.52-PEM TCMT-16T308-PEM 71917 71918

TPMR-PEU60º TriangleUniversal

TPMR-221-PEU TPMR-110304-PEU 71945 71946 71947

TPMR-321-PEU TPMR-160304-PEU 71951 71952 71953

TPMR-322-PEU TPMR-160308-PEU 71954 71955 71956

VBMT-PEF35º Diamond Finishing

VBMT-331-PEF VBMT-160404-PEF 71919 71920

VBMT-332-PEF VBMT-160408-PEF 71921 71922

VCMT-PEF/PEM35º Diamond Finishing

VCMT-221-PEF VCMT-110304-PEF 71925 71926

VCMT-331-PEF VCMT-160404-PEF 71927 71928

VCMT 332-PEM VCMT-160408-PEM 71929 71930

WCMT-PEF80º Trigon Finishing

WCMT-1.210.2-PEF WCMT-S20101-PEF 80251



Insert GradeFinishing Universal Roughing

DMC30UT DKC10UT DKC15RTInsert Coating CVD TiCN/TiN CVD TiN/TiCNB/Al2 /TiO3 /3Al2O3 CVD TiN/TiCNB/Al2 /TiO3 /3Al2O3


Depth of Cut ap .002 - .157 0.05 - 4.00 .004 - .079 0.10 - 2.00 .008 - .157 0.20 - 4.00

Feed per Rev. fn .004 - .024 0.10 - 0.60 .002 - .012 0.05 - 0.30 .004 - .016 0.10 - 0.40

Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc)Austenitic Stainless Steel 300 Series 180 8 878 - 527 266 - 160

Ferritic and Martensitic Stainless Steel 400 Series 330 34 559 - 335 169 - 102

Gray Cast Iron 180 8 1114 - 668 338 - 203 743 - 520 225 - 158

Nodular Cast Iron 160 8 1064 - 639 323 - 194 710 - 497 215 - 151


CCMT-MEM80º Diamond Finishing/Medium

CCMT-32.51-MEM CCMT-09T304-MEM 70750

CCMT-32.52-MEM CCMT-09T308-MEM 70751

CCMT-431-MEM CCMT-120404-MEM 70752

CCMT-KEM80º Diamond Finishing/Medium

CCMT-32.51-KEM CCMT-09T304-KEM 70753

CCMT-32.52-KEM CCMT-09T308-KEM 70754

CCMT-432-KEM CCMT-120408-KEM 70755

DCMT-MEM55º Diamond Finishing/Medium

DCMT-32.51-MEM DCMT-11T304-MEM 70760

DCMT-32.52-MEM DCMT-11T308-MEM 70761

DCMT-KEM55º Diamond Finishing

DCMT-21.51-KEM DCMT-070204-KEM 70762 70763

DCMT-21.52-KEM DCMT-070208-KEM 70764 70765

DCMT-32.51-KEM DCMT-11T304-KEM 70766 70767

DCMT-32.52-KEM DCMT-11T308-KEM 70768 70769

SCMT-MEMSquareMedium

SCMT-432-MEM SCMT-120408-MEM 70772

SCMT-KEMSquareMedium

SCMT-432-KEM SCMT-120408-KEM 70773

TCMT-MEM60º TriangleMedium

TCMT-21.51-MEM TCMT-110204-MEM 70776

TCMT-21.51-MEM TCMT-110208-MEM 70777

TCMT-32.51-MEM TCMT-16T304-MEM 70778


VCMT-MEM35º Diamond Medium

VCMT-331-MEM VCMT-160404-MEM 70783





SCMT-KEMSquareMedium

SCMT-432-KEM SCMT-120408-KEM 70773

TCMT-MEM60º TriangleMedium

TCMT-21.51-MEM TCMT-110204-MEM 70776

TCMT-21.51-MEM TCMT-110208-MEM 70777



VCMT-MEM35º Diamond Medium




Material ApplicationGeneral Universal

DNU10GT DNX10UTInsert Coating Uncoated Micropuls® Plasma TiAlN

Cutting Data Cutting Data

Inch Metric Inch Metric

Depth of Cut ap .002 - .039 0.05 - 1.00 .002 - .157 0.05 - 4.00

Feed per Rev. fn .002 - .008 0.05 - 0.20 .002 - .020 0.05 - 0.50

Material Hardness HB HRC SFM (Vc) SFM (Vc)Aluminum 70 6353 - 1906 1925 - 578 8250 - 2475 2500 - 750

Magnesium-Zinc 10 2261 - 678 685 - 206 2937 - 881 890 - 267

Copper Alloy 1474 - 737 447 - 223 1914 - 957 580 - 290

Brass -Bronze 10 826 - 413 250 - 125 1073 - 536 325 - 163

Nylon- Plastic & Rubber 0 2246 - 674 681 - 204 2917 - 875 884 - 265

Carbon-Graphite-Phenolics 10 305 - 122 92 - 37 396 - 158 120 - 48

Description ANSI ISO UPC 733101- UPC 733101-

CCGT-NFU80º Diamond Universal

CCGT-21.51-NFU CCGT-060204-NFU 80024 80025

CCGT-32.51-NFU CCGT-09T304-NFU 80032 80033

CCGT-32.52-NFU CCGT-09T308-NFU 80036 80037

CCGT-432-NFU CCGT-120408-NFU 80044 80045

DCGT-NFU55º Diamond Universal

DCGT-21.51-NFU DCGT-070204-NFU 80052 80053

DCGT-32.51-NFU DCGT-11T304-NFU 80060 80061

DCGT-32.52-NFU DCGT-11T308-NFU 80064 80065

RCGT-NFURound Universal

RCGT-0602MO-NFU RCGT-0602MO-NFU 80068 80069



TCGT-NFU60º TriangleUniversal

TCGT-21.51-NFU TCGT-110204-NFU 80089 80090

TCGT-32.51-NFU TCGT-16T304-NFU 80093 80094

VCGT-NFU35º TriangleUniversal

VCGT-221-NFU VCGT-110304-NFU 80103 80104

VCGT-331-NFU VCGT-160404-NFU 80111 80112

VCGT-332-NFU VCGT-160408-NFU 80115 80116

VPGT-NFU35º TriangleUniversal

VPGT-221-NFU VPGT-110304-NFU 80127

VPGT-333-NFU VPGT-160412-NFU 80131 80133

WCGT-NFU80º Trigon Universal

WCGT-32.51-NFU WCGT-06T304-NFU 80144 80145

WCGT-32.52-NFU WCGT-06T308-NFU 80148 80149

WCGT-431-NFU WCGT-080404-NFU 80152 80153

WCGT-432-NFU WCGT-080408-NFU 80156 80157



Material ApplicationFinishing Universal Roughing

Insert Grade DPC15HT DPC25UT DPC35RT Insert Coating CVD Al2O3/TiCN/Al2O3/TiCN CVD Al2O3/TiCN/Al2O3/TiCN CVD Al2O3/TiCN/Al2O3/TiCN


Depth of Cut ap .002 - .039 0.05 - 1.00 .016 - .236 0.40 - 6.00 .031 - .394 0.80 - 10.00Feed per Rev. fn .004 - .079 0.10 - 2.00 .004 - .020 0.10 - 0.50 .008 - .031 0.20 - 0.80





Gray Cast Iron 180 8 990 - 693 300 - 210


CNMG-PEF80º Diamond Finishing

CNMG-431-PEF CNMG-120404-PEF 69250 69251

CNMG-PEM80º Diamond Medium

CNMG-432-PEM CNMG-120408-PEM 69408 69278 69279

CNMG-PER80º Diamond Roughing

CNMG-432-PER CNMG-120408-PER 69351 69352 69353

CNMG-433-PER CNMG-120412-PER 69354 69355 69356

DNMG-PEF55º Diamond Finishing

DNMG-331-PEF DNMG-110404-PEF 69254



DNMG-PEM55º Diamond Medium

DNMG-332-PEM DNMG-110408-PEM 69295 69296

DNMG-432-PEM DNMG-150408-PEM 69298 69299

DNMG-442-PEM DNMG-150608-PEM 69304 69305

DNMG-PER55º Diamond Roughing

DNMG-432-PER DNMG-150408-PER 69375 69376 69377

DNMG-442-PER DNMG-150608-PER 69381 69382 69383

TNMG-PEF60º Triangle Finishing

TNMG-331-PEF TNMG-160404-PEF 69268

TNMG-PEM60º Triangle Medium

TNMG-332-PEM TNMG-160408-PEM 69325 69326 69327

VNMG-PEF35º Diamond Finishing

VNMG-331-PEF VNMG-160404-PEF 69272

VNMG-332-PEF VNMG-160408-PEF 69274 69275

VNMG-PEM35º Diamond Medium

VNMG-332-PEM VNMG-160408-PEM 69336 69337 69338

WNMG-PEM80º Trigon Medium

WNMG-332-PEM WNMG-060408-PEM 69342 69343

WNMG-432-PEM WNMG-080408-PEM 69345 69346

WNMG-PER80º Trigon Roughing

WNMG-432-PER WNMG-080408-PER 69402 69403 69404


Molded Negative Turning Inserts

Material ApplicationFinishing Universal Roughing

Insert Grade DPC15HT DPC25UT DPC35RT Insert Coating CVD Al2O3/TiCN/Al2O3/TiCN CVD Al2O3/TiCN/Al2O3/TiCN CVD Al2O3/TiCN/Al2O3/TiCN


Depth of Cut ap .002 - .039 0.05 - 1.00 .016 - .236 0.40 - 6.00 .031 - .394 0.80 - 10.00Feed per Rev. fn .004 - .079 0.10 - 2.00 .004 - .020 0.10 - 0.50 .008 - .031 0.20 - 0.80





Gray Cast Iron 180 8 990 - 693 300 - 210


CNMG-PEF80º Diamond Finishing

CNMG-431-PEF CNMG-120404-PEF 69250 69251

CNMG-PEM80º Diamond Medium

CNMG-432-PEM CNMG-120408-PEM 69408 69278 69279

CNMG-PER80º Diamond Roughing

CNMG-432-PER CNMG-120408-PER 69351 69352 69353

CNMG-433-PER CNMG-120412-PER 69354 69355 69356

DNMG-PEF55º Diamond Finishing




DNMG-PEM55º Diamond Medium

DNMG-332-PEM DNMG-110408-PEM 69295 69296

DNMG-432-PEM DNMG-150408-PEM 69298 69299

DNMG-442-PEM DNMG-150608-PEM 69304 69305

DNMG-PER55º Diamond Roughing

DNMG-432-PER DNMG-150408-PER 69375 69376 69377

DNMG-442-PER DNMG-150608-PER 69381 69382 69383

TNMG-PEF60º Triangle Finishing

TNMG-331-PEF TNMG-160404-PEF 69268

TNMG-PEM60º Triangle Medium

TNMG-332-PEM TNMG-160408-PEM 69325 69326 69327

VNMG-PEF35º Diamond Finishing

VNMG-331-PEF VNMG-160404-PEF 69272

VNMG-332-PEF VNMG-160408-PEF 69274 69275

VNMG-PEM35º Diamond Medium

VNMG-332-PEM VNMG-160408-PEM 69336 69337 69338

WNMG-PEM80º Trigon Medium

WNMG-332-PEM WNMG-060408-PEM 69342 69343

WNMG-432-PEM WNMG-080408-PEM 69345 69346

WNMG-PER80º Trigon Roughing

WNMG-432-PER WNMG-080408-PER 69402 69403 69404

Material ApplicationHigh Performance Finishing High Performance Roughing

Insert Grade DPC15HT DPC25UT Insert Coating CVD l2O3/TiCN/Al2O3/TiCN CVD Al2O3/TiCN/Al2O3/TiCN

Cutting Data Cutting DataInch Metric Inch Metric

Depth of Cut ap .031 - .126 0.80 - 3.20 .016 - .157 0.40 - 4.00Feed per Rev. fn .004 - .016 0.10 - 0.40 .008 - .025 0.20 - 0.63

Material Hardness HB HRC SFM (Vc) SFM (Vc)Carbon Steel Annealed 125 1774 - 1064 538 - 323 1478 - 887 448 - 269

Alloy Steel Annealed 180 10 982 - 589 298 - 179 818 - 491 248 - 149

Alloy Steel Heat Treated 300 32 693 - 416 210 - 126 578 - 347 175 - 105

Description ANSI ISO UPC 733101- UPC 733101-

CNMG-PEX80º Diamond High Performance

CNMG-432-PEX CNMG-120408-PEX 69485 69486

DNMG-PEX55º Diamond High Performance

DNMG-443-PEX DNMG-150612-PEX 69487 69488

Wiper Insert Technology

Double Leading Angle To maximize insert cutting edge strength Triple Nose RadiusTo minimize cutting friction Wiper Angle For high surface finish and close turning tolerance Rake Angle For chip control evacuation and high rate of material removal Cutting Edge Preparation To minimize cutting pressure and maximize insert life

R1

R2

3°

3°

R2

11

8° 15’




Insert GradeFinishing Medium Roughing

DMC30UT DMC30UT DMC30UTInsert Coating CVD

TiCN/TiNCVD

TiCN/TiNCVD

TiCN/TiN


Depth of Cut ap .008 - .118 0.20 - 3.00 .031 - .157 0.80 - 4.00 .039 - .236 1.00 - 6.00

Feed per Rev. fn .002 - .012 0.05 - 0.30 .004 - .016 0.10 - 0.40 .008 - .031 0.20 - 0.80

Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc)Austentic S. S. 300 Series 180 10 878 - 527 266 - 160 799 - 479 242 - 145 726 - 436 220 - 132

Ferritic and Martensitic S.S. 400 Series 330 35 559 - 335 169 - 102 508 - 305 154 - 92 462 - 277 140 - 84

Precipitation Hardening S.S. 17-4-PH 330 35 499 - 299 151 - 91 454 - 272 138 - 83 413 - 248 125 - 75


CNMG-MEF80º Diamond Finishing

CNMG-321-MEF CNMG-090304-MEF 69964

CNMG-431-MEF CNMG-120404-MEF 69965

CNMG-MEM80º Diamond Medium

CNMG-432-MEM CNMG-120408-MEM 69968

CNMG-MER80º Diamond Roughing

CNMG-433-MER CNMG-120412-MER 69970

DNMG-MEF55º Diamond Finishing

DNMG-331-MEF DNMG-110404-MEF 69973



DNMG-MEM55º Diamond Medium

DNMG-332-MEM DNMG-110408-MEM 69976



DNMG-MER55º Diamond Roughing

DNMG-442-MER DNMG-150608-MER 69980

DNMG-443-MER DNMG-150612-MER 69981

WNMG-MEF80º Trigon Finishing

WNMG-331-MEF WNMG-060404-MEF 69989

WNMG-431-MEF WNMG-080404-MEF 69990

WNMG-MEM80º Trigon Medium

WNMG-332-MEM WNMG-060408-MEM 69992

WNMG-432-MEM WNMG-080408-MEM 69993

WNMG-MER80º Trigon Roughing

WNMG-432-MER WNMG-080408-MER 69996



MaterialMedium-Roughing

Insert Grade DUP35RTInsert Coating PVD TiAlN/WC/C

Cutting DataInch Metric

Depth of Cut ap .008 - .079 0.20 - 2.00

Feed per Rev. fn .002 - .016 0.05 - 0.40

Material Hardness HB HRC SFM (Vc)Aluminum 60

Non Ferrous Material Free Cutting Copper Alloy 90 1914 - 957 580 - 290

Heat Resistant Super Alloy Iron Base 200 15 248 - 149 75 - 45

Carbon-Graphite-Phenolics 264 - 211 80 - 64

Description ANSI ISO UPC 733101-

CNGG-SEF80º Diamond Finishing

CNGG-431-SEF CNGG-120404-SEF 69932

CNGG-432-SEF CNGG-120408-SEF 69933

CNMG-SEM80º Diamond Medium

CNMG-431-SEM CNMG-120404-SEM 69938

CNMG- 432-SEM CNMG-120408-SEM 69939

CNGG-SER80º Diamond Roughing

CNGG-432-SER CNGG-120408-SER 69940

DNGG-SEF55º Diamond Finishing

DNGG-431-SEF DNGG-150404-SEF 69942




DNMG-SEM55º Diamond Medium

DNMG-431-SEM DNMG-150404-SEM 69948




VNMG-SEF35º DiamondFinishing

VNMG-331-SEF VNMG-160404-SEF 69954

VNMG-332-SEF VNMG-160408-SEF 69955

WNGG-SEF80º Trigon Finishing

WNGG-431-SEF WNGG-080404-SEF 69956

WNGG-432-SEF WNGG-080408-SEF 69957

WNGG-SEMWNMG-SEM80º Trigon Medium

WNMG-431-SEM WNMG-080404-SEM 69961

WNMG-432-SEM WNMG-080408-SEM 69962


Negative Ground Turning Inserts


Hot Chips are Forced Away from the insert cutting edge.

As a result, the insert will operate at a constant low temperature, with a clean and undamaged cutting edge,

changing the way metal is cut!

At a close range of 1/4" (6mm) the Jet-Stream™ Coolant System aims the coolant precisely

onto the cutting edge of the insert at a very high velocity.


For Ultimate Performacne Use Dorian Proven Performance Inserts

with Dorian’s Jet-Stream™ System

Improve Quality, Productivity and

Increase Insert Life Up to 200% With Dorian's

Jet-Stream™ System

Stringy Chips& Short Insert Life

Without Dorian'sJet-Stream™ System

Longer Insert Life& Shorter Chips

With Dorian's

Jet-Stream™ System

MPR08 MV 2013INSERT

Inse

rt A

ptitu

deM

anuf

actu

rer's

Inse

rt G

rade

Cro

ssov

er

Mat

eria

lA

pplic

atio

nC

hara

cter

istic

Perf

orm

ance

ISO

Coa

ting

Dor

ian

Tool

Inge

rsol

lTa

eguT

ecIs

car

Ken

nam

etal

Kor

loy

Mits

ubis

hiSa

ndvi

kSe

coSu

mito

mo

Tung

aloy

Car

bon

Stee

l Ann

eale

d A

lloy

Stee

l Ann

eale

d

A

lloy

Stee

l Hea

t Tr

eate

d Fo

rged

Allo

y St

eel

Fini

shin

gH

ard

& W

ear

Res

ista

nt H

igh

SFM

If in

sert

chip

s us

e D

PC

25U

TP

15C

VD

DP

C15

HT

TT81

15

TT81

25

IC90

15

IC

530N

IC50

7

KC

9110

NC

3010

N

C30

20U

E61

10G

C 4

215

TP15

00A

C81

0P

AC

900G

T9

105

T911

5

Med

ium

to

Rou

ghin

g

Wea

r & Im

pact

R

esis

tant

M

ediu

m S

FM

If in

sert

chip

s us

e D

PC

35R

T

If

inse

rt w

ears

us

e D

CP

15H

T

P25

CV

DD

PC

25U

TTT

5100

TT

7100

TT

8125

IC80

8

IC

9054

KC

9125

NC

3120

N

C30

30U

E60

20G

C 4

225

TP25

00A

C20

00

AC

830P

T912

5

Rou

ghin

g &

Inte

rrup

t Cut

Toug

h &

Impa

ct

Res

ista

nt

Low

SFM

If in

sert

wea

rs

use

DC

P25

UT

P40

CV

DD

PC

35R

TTT

5100

TT

7100

TT

8135

IC30

28

IC10

08K

C91

40N

C50

0HU

E60

35

UH

6400

GC

423

5TP

3500

AC

3000

A

C83

0PT9

135

Stai

nles

s St

eel:

Aus

tent

ic 3

00 S

erie

s Fe

rriti

c 40

0 Se

ries

Mar

tens

itic

400

Serie

s 17

-4-P

H S

erie

s

Fini

shin

g

Wea

r Res

ista

nt

Med

ium

SFM

If in

sert

chip

s us

e D

MC

30U

TM

20P

VD

DU

P25

UT

TT92

15

TT92

25IC

1008

IC

3028

KC

9225

K

CM

15

KC

M25

NC

M32

5U

S70

20G

C 2

025

TM20

00A

C61

0MT6

020

T912

5

Rou

ghin

g

Toug

h &

Impa

ct

Res

ista

nt

Low

SFM

If in

sert

wea

rs

use

DU

P25

UT

M35

CV

DD

MC

30U

TTT

8020

TT

9225

TT

9235

IC10

08

IC10

28

KC

9240

K

CM

25

KC

M35

NC

9025

N

CM

335

US

735

GC

235

TM40

00 A

C63

0MA

C53

0UT6

030

S

H73

0

Gra

y C

ast I

ron

Mod

ular

Cas

t Iro

n M

alle

able

Cas

t Iro

n

Fini

shin

g

Har

d &

Wea

r R

esis

tant

H

igh

SFM

If in

sert

chip

s us

e D

KC

10U

TK

05C

VD

DK

C05

UT

TT13

00

TT73

10

IC42

8 IC

4028

IC

5005

K

C93

15N

C61

05

NC

6110

N

C31

5KU

C51

05G

C 3

005

TK10

01A

C41

0K

AC

420K

A

C70

0G

T510

5

T511

5

Med

ium

Wea

r & Im

pact

R

esis

tant

M

ediu

m S

FM

If in

sert

chip

s us

e D

KC

15R

T

If

inse

rt w

ears

us

e D

KC

05U

T

K10

CV

DD

KC

10U

TTT

1300

TT

7310

IC50

10

IC10

08

KC

9315

K

C93

25

NC

6105

N

C61

10

NC

315K

UC

5105

GC

300

5TK

1001

AC

420K

A

C70

0GT5

105

T5

115

Rou

ghin

g

Toug

h &

Impa

ct

Res

ista

nt

Low

SFM

If in

sert

wea

rs

use

DK

C10

UT

K20

CV

DD

KC

15R

TTT

7310

TT

6300

IC10

08

IC90

15

IC41

8K

C93

25N

C53

30

NC

315K

UC

5115

H 1

3ATK

2001

AC

700G

A

C90

0G

AC

530U

T512

5

T912

5

Alu

min

um

Med

ium

Wea

r Res

ista

nt

Med

ium

to H

igh

SFM

If in

sert

wea

rs

use

DN

X10

UT

N10

N.A

.D

NU

10G

TK

10IC

20H

01H

Ti10

GC

151

5H

1 K

S05

F K

S15

F

TH

10

Uni

vers

alH

ard

& W

ear

Res

ista

nt

Hig

h S

FM

If in

sert

wea

rs

use

DC

P15

HT

N10

PV

DD

NX

10U

TIC

520

KC

5410

PD

1000

Hig

h Te

mp

Allo

ys

and

Supe

r Allo

y

Fini

shin

g

Har

d &

Wea

r R

esis

tant

H

igh

SFM

If in

sert

chip

s us

e D

UP

25U

TS

10P

VD

DU

P15

VT

TT50

80IC

807

IC90

7K

C55

10

PC

8110

N

C90

25V

P05

RT

GC

102

5C

P20

0

AC

510U

E

H51

0Z

AH

110

AH

120

AH

725

Med

ium

Wea

r & Im

pact

R

esis

tent

Med

ium

SFM

If in

sert

chip

s us

e D

UP

35R

T

If

inse

rt w

ears

us

e D

UP

15V

T

S25

PV

DD

UP

25U

TTT

9215

TT

9225

IC

807

IC90

7K

C55

10

KC

5525

P

C81

10

NC

9025

VP

05R

T V

P10

RT

GC

102

5 G

C 1

105

CP

200

C

P25

0E

H51

0Z

EH

520Z

AH

110

AH

120

AH

725

Rou

ghin

g

Toug

h &

Impa

ct

Res

ista

nt

Low

SFM

If in

sert

wea

rs

use

DU

P25

UT

S25

PV

DD

UP

35R

TTT

9225

TT

9235

IC80

7 IC

907

KC

5525

PC

8110

N

C90

25V

P15

TFG

C 1

105

C

P50

0E

H51

0Z

EH

520Z

A

H12

0 A

H72

5

For o

ur c

ompl

ete

cros

s-ov

er c

hart

for a

ll br

ands

in e

xcel

form

at, e

-mai

l sal

es@

doria

ntoo

l.com

or c

all 9

79-2

82-2

951.

Documents

Proven Performance CARBIDE INSERTS - Dorian Tool … · Proven Performance CARBIDE INSERTS H i C a r b o n S t e l P g h T e m ... This report is true and verifiable by an independent