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Proven Chemical and Petrochemical Solutions Control.Manage.Optimize.

Proven Chemical and Petrochemical Solutions · chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing

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Page 1: Proven Chemical and Petrochemical Solutions · chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing

Proven Chemical andPetrochemical SolutionsControl.Manage.Optimize.

Page 2: Proven Chemical and Petrochemical Solutions · chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing

Today‘s chemical and petrochemical producers face the challenges of process efficiency, energy consumption and resource utilization. Plants are also getting larger, putting pressures on capital investment, on-stream reliability and product quality.Hydrocarbon processing plants are looking to optimize the production of products with end uses ranging from cosmetics, pharmaceuticals and cleaning products, to synthetic rubber, automotive lubricants, plastics and fuel. These processes involve a host of demanding flow measurement applications.Badger Meter understands you cannot manage what you cannot measure. As a worldwide leader in flow metering technologies, we offer one of the broadest product portfolios for the chemical and petrochemical industry.

Measurable Performance

Application EnvironmentAround the world, the demands placed on chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing the right flow measurement data at the right time.Badger Meter products are used across the entire hydrocarbon sector – from upstream production to feedstock for the intermediate stage and downstream processing – in applications ranging from catalyst injection and gas flow measurement, to batching and blending, custody transfer and fugitive emissions monitoring. We support both the efficient processing of high-value products and the safe operation of production facilities.

Badger Meter offers solutions for:• Chemical batching• Dosing/blending• Steam flow• Lubricating oil• Process cooling• Pressure regulation• Leak detection• Waste treatment• Emissions monitoring• Fiscal measurement

Chemical Industry Challenges

01

To succeed in a competitive marketplace, chemical and petrochemical manufacturers must deliver the right product on time, every time, as well as capitalize on opportunities for new products and reduce production costs. Chemical processing involves a wide range of corrosive, aggressive liquids and gases, as well as extreme temperatures, viscosities and pressures. Flow instrumentation is required to withstand these harsh operating conditions while serving as a vital tool for efficiency and production optimization. Chemical producers are seeking accurate, real-time flow data to reduce resource consumption and make the best use of expensive raw materials. With a growing focus on environmental conservation and sustainable operations, the monitoring of greenhouse gas emissions is also important to all petroleum-related business. Another crucial application is custody transfer, with increasing energy costs driving the need for greater flow measurement accuracy.

Raw Water

Cooling Towers

Boiler

Reactors

Columns

Vacuum Pumps

Product Tanks

Crude Oil Storage

DrumsCondensate Recovery

Raw Materials

Wastewater Waste Treatment

Hydrocarbon Feedstock or LNG

Page 3: Proven Chemical and Petrochemical Solutions · chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing

02

Applications:• Dosing and blending• Chemical batching• Fluid, steam and gas measurement• Fuel consumption monitoring• Lube oil blending and loading• Process cooling water• Custody transfer

A movement toward sustainabilityIn the current business environment, chemical and petrochemical companies are forced to do more with less, focusing on making operations more sustainable in order to protect our natural resources and be responsible corparate citizens. This means running plants with less raw material and energy consumption – all while reducing the cost of operation and ensuring high-quality products. For example, plants can improve the dosing, blending and batching of expensive chemical additives by employing Badger Meter products. Chemical producers can optimize other demanding process applications – fluid, steam and gas measurement in high-viscosity fluids – by utilizing our proven Preso® differential pressure technology. Preso® differential flow meters offer a custom engineered solution specifically manufactured to fit within your system.

Process Plant Operations

Increased standards requirementsProducing chemicals and petrochemicals involves handling hazardous materials and managing large amounts of energy. Because of these conditions, when something goes wrong at a processing facility, it can have catastrophic consequences.Badger Meter delivers robust solutions to help chemical firms ensure the safety of their workers and the environment. Research Control Valves® provide accurate pressure regulation in plant safety systems and can be used to inject reactants into reactors. Smart valve positioners can also help detect fugitive emission leak paths in pneumatically actuated valves and help keep waste byproducts within prescribed limits. Badger Meter also offers a choice of precise and dependable turbine flow maters for chemical processing. Our Blancett® and Cox® meters are intended for applications with wide flow, pressure and temperature ranges. They feature high-performance materials of construction and carry hazardous area or explosion-proof certifications for demanding industrial installations.

Safety and Regulatory Compliance

Applications:• Pressure regulation• Catalyst injection• Valve fugitive emission monitoring• Waste treatment • Flow diagnostics and troubleshooting• Pipeline and terminal leak detection

Blancett® turbine meters COX® turbine meters gas Preso® differental pressure flow meters

Page 4: Proven Chemical and Petrochemical Solutions · chemical and petrochemical facilities are on the rise. Operators can make critical decisions faster by capturing, managing and analyzing

Badger Meter Europa

®

RCVcalc is a sizing software that

adapts to the process requirements

of the plant and guides the user

through selecting the right control

valve for any new project.

Standard valve Flanged valve Angle valve High pressure valve Cryogenic valve Barstock valve 3-way valve

Standard valve Flanged valve Cryogenic valve

ReCo® valves

RCVcalc

For SwitzerlandBadger Meter Swiss AGMittelholzerstr. 83006 BernSwitzerlandTel. +41 31 932 01 11Fax +41 31 931 08 [email protected]

For the United Arab EmiratesBadger Meter EuropeMiddle East Branch OfficeDubai Silicon OasisHead Quarter BuildingWing C, Office #C209Dubai / UAETel. +971-4-371 2503Fax +971-4-371 [email protected]

Badger Meter Europa GmbHNürtinger Str. 7672639 NeuffenGermanyTel. +49-70 25-92 08-0Fax +49-70 25-92 [email protected]

For SlovakiaBadger Meter Slovakia s. r. o.Racianska 109 / B83102 BratislavaSlovakiaTel. +421-2-44 63 83 01Fax +421-2-44 63 83 [email protected]

For the Czech RepublicBadger Meter Czech Republic s. r. o.Maríkova 2082/2662100 BrnoCzech RepublicTel. +420-5-41 42 04 11Fax +420-5-41 22 97 [email protected]

For the USA and AmericasBadger Meter, Inc.P.O. Box 245036Milwaukee, WI 53224-9536USATel. +1-414-355-04 00Fax +1-414-355-74 [email protected]

For MexicoBadger Meter de las Americas S. A. de C. V.Pedro Luis Ogazon #32Col. Guadalupe InnMexico, D. F. 01020MexicoTel. +52-55-56 62-08 82Fax +52-55-56 62-75 [email protected]

For AsiaBadger Meter Europa GmbHSingapore Branch80 Marine Parade Road#21–06 Parkway ParadeSingapore 449269SingaporeTel. +65-63 46 48 36Fax +65-63 46 48 [email protected]

For ChinaBadger Meter, Inc. Shanghai Representative Office 7-120299 Hangzhong RoadMinhang DistrictShanghai 201101ChinaTel +86-21-57 63-54 12Fax +86-21-57 63-54 [email protected]

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