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Section OverviewOur comprehensive line of single- and multi-function protection relays safeguard equipment and personnel in order to prevent expensive damage, downtime or injury due to electrical faults.
The features and flexibility within the products and the software allow you to select the appropriate protection for each part of your electrical system.
Product Selection Guide ......................................................146-147
Ground-Fault Relays ............................................................148-151
Resistance Grounding Systems ..........................................152-153
Motor and Feeder Protection Relays ..................................154-158
Supplemental Monitors ..............................................................159
Accessories ............................................................................... 160
protection relays
Table of Contents
Download our full Protection Relay Catalog
For more information on protection relays or to download our full-line relay catalog, visit www.littelfuse.com/protectionrelays.
145 www.littelfuse.com © 2010 Littelfuse POWR-GARD® Products CatalogCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Pro
PGR-5330 PGM-8325 PGN-1000 & PGN-3000
YES NO
pg. 153 pg. 153 pg. 153
Resistance Grounding Systems
RGRESISTANCE GROuNdING
Detect insulation Breakdown
PGR-2601 PGR-3100PGR-3200
YES
YES
pg. 150 pg. 150
pg. 153
pg. 150
NO
NO
Convert System to
Resistance Grounding
Ground-Fault Protection Relays
GROuNd FAulT PROTECTION
GFP
Ground Fault alarm level
PGR-4300 PGR-4704 PGR-5701
YES
pg. 153
pg. 151 pg. 151 pg. 151
NO
10 mA- 5 A
>5 A
NO
YES
Convert System to
Resistance Grounding
Ground Fault protection for Generators
PGR-6100
pg. 156
UnGroUnDeD Dc UnGroUnDeD ac soliDly GroUnDeD ac
Detect Ground Faults
locate Ground Fault & reduce transient
overvoltage
increase Up-time & reduce potential for
arc Flash
Basic
Ground Fault protection
& insulation Monitoring
resistance GroUnDeD ac systeM
pulsing, Digital Filtering, communications
and software
implement resistance Grounding
Product Selection Guide
146
RECO
MM
ENd
Ed P
ROd
uCT
SElE
CT F
EATu
RES
SElE
CT C
ATEG
ORY
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147
Protection Relays
Voltage protection & starter control
PGM-8134 PGM-8325 PGM-8600PGR-7200PGR-6100PGR-6800PGR-6150 PGR-6300PGR-6130 PGR-6200
MOTOR PROTECTION FEEdER PROTECTION SuPPlEMENTAl MONITORING
pg. 157 pg. 157pg. 156 pg. 157pg. 156 pg. 158 pg. 159pg. 159 pg. 153pg. 156
NO YES
Motor Protection Relays Feeder Protection Relays Monitors
SMMP FP
Typically >50 hp
Typically <75 hp
C
OK
Monitors
Monitor Ground
conductor
Monitor neutral to
Ground
Monitor insulation
Basic aDVanceD
Ground Fault protection
& insulation Monitoring
Multi-Function ieee/iec overload
protection
stanDarD aDVanceD pUMps
protection for low-Voltage Motors
(<1000 V)
Multi-Function overload
protection
Motor & Undercurrent
protection
RECOM
MEN
dEd
PROd
uCT
SElECT FEATuRES
SElECT CATEGO
RY
147Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
What is a Ground Fault? A ground fault is an inadvertent contact between an energized conductor and ground or equipment frame. The return path of the fault current is through the grounding system and any personnel or equipment that becomes part of that system. Ground faults are frequently the result of insulation breakdown, but can also be caused by other forms of cable damage or human error.
It is important to note that damp, wet, and dusty environments require extra diligence in design and maintenance. Since water is conductive, it exposes degradation of insulation and increases the potential for hazards to develop.
Ground faults represent the vast majority of electrical faults experienced in most facilities. In fact, some studies have indicated that ground faults can make up more than 95% of the recorded electrical faults. By quickly detecting the fault and initiating the appropriate response, ground-fault relays minimize the damage and help protect personnel.
Ground-Fault Relays
With 35 years of experience designing and manufacturing products for the harshest industrial markets, POWR-GARD® ground-fault relays are out-of-box dependable and field-proven to be reliable in the toughest applications.
Ground faults are the most common type of fault in an electrical system, and most electrical codes require ground-fault protection for industrial systems.
Provides sensitive ground-fault protection without false tripping. Ground-fault relays are intelligent devices that are able to detect electrical problems in the early stages, minimizing the impact. This significantly reduces the damage, allowing for quick repairs.
RElIABIlITYSAFETY dOWNTIME
Ground-fault protection relays improve safety for workers and equipment without affecting the uptime of critical operations. Important in manufacturing environments, sensitive ground-fault relays with advanced filtering will detect the breakdown in insulation caused by moisture, vibration, chemicals, and dust.
The First Step in Protecting Equipment And Personnel
148Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Avoid False OperationPOWR-GARD® ground-fault relays are uniquely suited for use on systems with significant harmonic content, with microprocessor-based DFT-filtering technology. Selectable DFT filtering and peak detection algorithms are available to allow excellent filtering for both fixed-frequency and variable- frequency applications.
Feeders
Motors
Generators
Welders
Process Heaters
Variable-Frequency driVes
Simplify InstallationPOWR-GARD ground-fault relays can be surface and DIN-rail mounted, or panel mounted with available adapters. When replacing other ground-fault relays, existing CTs can be used in many cases, greatly simplifying the installation. Adapter plates are also available for many retrofits, minimizing the amount of work required to complete the upgrade.
TYPICAl APPlICATIONS
Ground faults on a solidly grounded system can cause significant damage because the resistance of the fault, ground return path, and transformer winding are all that limits the fault current. If this fault is not cleared it can very quickly escalate into a phase-to-phase fault, causing even more damage to equipment and hazards to personnel. POWR-GARD ground-fault relays provide flexible protection that can be used on a wide variety of applications.
Ground faults on an ungrounded system cannot be detected with current-sensing devices. Although the first ground fault does not produce a fault current, it is still a hazardous condition that needs to be corrected as soon as possible. POWR-GARD provides a series of products that not only indicate when a phase has faulted to ground, but also monitor the insulation resistance of the system. This provides an advance warning that a ground fault is imminent, due to insulation breakdown or mechanical damage.
Ground faults on a resistance-grounded system are limited to a specified value; therefore, the system may continue to operate with a ground fault. However, it remains critical for the ground fault to be detected and corrected as soon as possible. If a second ground fault develops, a phase-to-phase fault exists through the two ground faults. Sensitive ground-fault relays such as the PGR-4704 provide accurate detection of faults as low as 10 mA, while minimizing false operations with digital filtering algorithms.
SOlIdlY GROuNdEduNGROuNdEd RESISTANCE GROuNdEd
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Protection Relays
© 2010 Littelfuse POWR-GARD® Products Catalogwww.littelfuse.com
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GroUnD-FaUlt protection
Features/BenefitsSensitive 1- to 20-mA trip settings•
A microprocessor-based ground-fault relay •for ungrounded dc systems
50-ms to 2.5-s time-delay settings•
Limits ground-fault current to 25 mA•
Form-A and Form-B trip contacts•
SpecificationsIEEE device Number: 76Gdimensions: H 75 mm (3.0”); W 55 mm (2.2”); d 115 mm (4.5”)Communications: Analog OutputWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-2601
cataloG/systeM # speciFications accessoriesPGR-2601-OD 9-36 Vdc Control Power PGG Series Ground Reference Modules
PGA-0500 Analog Current MeterPGR-2601-OT 32-70 Vdc Control PowerPGR-2601-OU 75-275 Vac/dc 50/60 Hz Control Power
PGR-2601 DC Ground-Fault Relay For Ungrounded DC Systems
Features/BenefitsMeets NEC• ® Article 250.21 (B)
Indicates the presence of voltage on •each phase of a three-phase system by illuminating the LEDs
Indicates ground-fault and phase•
Lamp test button to verify operation•
Redundant long-life LEDs•
SpecificationsIEEE device Numbers: 27, 64dimensions: H 108 mm (4.3”); W 88.9 mm (3.5”); d 54 mm (2.1”)Warranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-3100
cataloG/systeM # speciFications accessoriesPGR-3100 Panel Mount —
PGR-3100 Ground-Fault Indication System For Ungrounded AC Systems
Features/BenefitsMeets NEC Article 250.21 (B)•
Continuously monitors the insulation •integrity of ungrounded electrical systems for ground faults
Provides 2 warnings and 1 alarm•
Analog output for insulation reading•
SpecificationsIEEE device Number: 27, 64dimensions: H 99.7 mm (3.9”); W 75 mm (4.3”); d 110 mm (4.3”)Communications: Analog OutputWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-3200
cataloG/systeM # speciFications accessories
PGR-3200 240 Vac Control PowerPGA-0510 Analog Insulation Meter PGH family High Tension Couplers
PGR-3200 Ground-Fault Protection System For Ungrounded AC Systems
Gro
un
d-F
ault
Rel
ays
GFP
GFP
GFP
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Protection Relays
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GroUnD-FaUlt protection
Features/BenefitsNo CTs needed•
Provides a simple method for tripping a ground-fault •condition on generators
Use with 3- or 4-pole transfer switches•
Monitors neutral-to-ground integrity•
Adjustable pick-up settings from 100 to 1200 A •
Adjustable time-delay settings from 0 to 1 sec•
SpecificationsIEEE device Numbers: 50G, 50N, 51G, 51Ndimensions: H 75 mm (3.0”); W 55 mm (2.2”); d 115 mm (4.5”)Communications: Analog OutputWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-4300
PGR-4300 Generator Ground-Fault Relay For Solidly Grounded Systems
cataloG/systeM # speciFications accessoriesPGR-4300-12 12 Vdc Control Power
PGA-0500 Analog Current MeterPGR-4300-24 24 Vdc Control PowerPGR-4300-120 120 Vac Control Power
Features/BenefitsProvides sensitive ground-fault protection•
A microprocessor-based ground-fault relay for •resistance-grounded and solidly grounded systems
Microprocessor-based unit with DFT•
Non-volatile trip memory retains trip state•
Compatible with VFD applications•
Adjustable pick-up settings from 10 mA to 5 A •
Adjustable time-delay settings from 0.5 to 2.5 sec•
SpecificationsIEEE device Numbers: 50G, 50N, 51G, 51Ndimensions: H 75 mm (3.0”); W 55 mm (2.2”); d 115 mm (4.5”)Communications: Analog OutputWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-4704
PGR-4704 Sensitive Ground-Fault Relay For Solidly and Resistance Grounded Systems
cataloG/systeM # speciFications accessoriesPGR-4704-24 24 Vdc Control Power PGA-0500 Analog Current Meter
PGC-5000 series Current TransformersPGR-4704-120 120 Vac Control PowerPGR-4704-240 240 Vac Control Power
Features/BenefitsChoice of input CT gives wide setting range•
A microprocessor-based ground-fault relay for •resistance-grounded and solidly grounded systems
Microprocessor-based unit with DFT•
Non-volatile trip memory retains trip state•
Compatible with VFD applications•
Adjustable pick-up settings from 1% to 99% of CT •primary rating, as low as 50 mA
Adjustable time-delay settings from 0.5 to 2.5 sec•
SpecificationsIEEE device Numbers: 50G, 50N, 51G, 51Ndimensions: H 75 mm (3.0”); W 55 mm (2.2”); d 115 mm (4.5”)Communications: Analog OutputWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-5701
PGR-5701 Ground-Fault Relay For Solidly and Resistance Grounded Systems
cataloG/systeM # speciFications accessoriesPGR-5701-OD 9-36 Vdc Control Power PGA-0500 Analog Current Meter
PGC family Current TransformersPGR-5701-OT 32-70 Vdc Control PowerPGR-5701-OU 75-275 Vac/dc Control Power
Gro
un
d-Fau
lt Relays
GFP
RGGFP
RGGFP
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Resistance grounding solves the problems commonly associated with both ungrounded systems and solidly grounded systems by adding a resistor between the system neutral and ground. The specifications of the resistor are user determined to achieve a desired ground-fault current, which must be greater than the system capacitive charging current.
For systems 2.4 kV and higher, low-resistance grounding systems can be used. Typically in those systems the ground-fault current is 25 A or above and is cleared within 10 s.
Resistance Grounding
Properly sized resistance grounding systems solve two problems of ungrounded systems—transient overvoltages and difficulty locating ground faults. Resistance grounding systems eliminate transient overvoltages, single phase Arc-Flash hazards, and provide an ability to locate the ground fault. These capabilities reduce unscheduled shutdowns due to electrical faults and equipment damage. The PGN Family of Resistance Grounding Systems include all necessary components to convert or design a resistance- grounded system. Additional ground-fault relays (PGR-4704) can be installed on feeders to provide selective coordination as well as the ability to locate ground faults.
Resistance Grounding eliminates excessive ground-fault damage and single phase Arc-Flash Hazards associated with solidly grounded systems by reducing the ground-fault current to 5 A. Per IEEE Standard 141-1993, Arc-Flash hazards associated with ground faults are eliminated if the ground-fault current is reduced to 5 A or less.
A protection relay for resistance- grounded systems is used to detect a ground fault and to monitor the neutral-to-ground connection. The relay can provide a pulsing circuit that can assist in locating the ground fault. The relay can also alarm or trip if the neutral-to-ground path fails. For systems 5 kV and less, high-resistance grounding can be used. High-resistance grounding typically limits the resistor current to 10 A or less. By doing so, the ground fault can remain on the system, given that the system is rated for the voltage shift.
COSTSAFETY dOWNTIME
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Protection Relays
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Low-Resistance grounding is typically applied on transformers and generators, and limits the ground-fault current to 25 A and above. Since ground-fault current is above 25 A, the faulted feeder must be de-energized. The reduced ground-fault current allows for an orderly shut-down procedure, typically within 10 seconds.
Web ResourcesFor more information on Resistance Grounding Systems, visit www.littelfuse.com/pgn-1000
PGR-5330SENSINGRESISTOR
NGR
L2
PGM-8325
CT
L1
DescriptionThe PGM-8325 Neutral Grounding Monitor is used on resistance-grounded systems up to 25 kVac to monitor the integrity of the neutral-to-ground path for loose connection, corrosion, and ground faults, or NGR failure.
Features/BenefitsAdjustable ground-fault detection•
Adjustable time-delay settings•
Selectable fail-safe mode•
Conformally coated circuit boards•
SpecificationsIEEE device Numbers: 50G, 50N, 51G, 51N, 59N, 86dimensions: H 150 mm (5.9”);
W 109 mm (4.3”); d 100 mm (4.0”)
Warranty: 5 Year
Web Resourceswww.littelfuse.com/pgm-8325
cataloG/systeM # speciFications accessories
PGM-8325 120 Vac 50/60 Hz PGC-2000 series Current Transformers PGE family Sensing Resistors PGB-0302 or 0325 Remote IndicatorsPGM-8325-E 240 Vac 50/60 Hz
PGM-8325 NeutralGrounding Monitor
DescriptionAn advanced resistor-monitoring relay that measures neutral current, voltage and resistance.
Features/BenefitsPulsing feature to detect ground faults•
Monitors neutral-to-ground integrity•
Software for remote monitoring•
Several network communication options•
SpecificationsIEEE device Numbers: 50G, 50N, 51G, 51N, 59N, 86dimensions: H 150 mm (5.9”);
W 109 mm (4.3”); d 100 mm (4.0”)
Communications: RS-232; DeviceNet™, Profibus®, EthernetWarranty: 5 Year
Web Resourceswww.littelfuse.com/pgr-5330
cataloG/systeM # speciFications accessoriesPGR-5330-00-00 RS-232 Communications; 80-265 Vac/dc
PGE family Sensing Resistors PGC family Current Transformers
PGR-5330-01-00 RS-232 & DeviceNet™; 80-265 Vac/dcPGR-5330-02-00 RS-232 & Profibus®; 80-265 Vac/dcPGR-5330-03-00 RS-232 & Ethernet; 80-265 Vac/dc
PGR-5330 Resistance Grounding Relay
PGN-3000 High-Resistance Grounding System
High-Resistance grounding is typically applied on transformers and generators, and limits the ground-fault current to 10 A or less. Since ground-fault current is below 10 A, the faulted feeder can remain in operation. The reduced ground-fault current allows for an orderly shut-down procedure.
Web ResourcesFor more information on Resistance Grounding Systems, visit www.littelfuse.com/pgn-3000
PGR-5330
NGR
TRANSFORMERSECONDARY(Delta-connectedor wye-connectedwith inaccessible
neutral)
ZIGZAGTRANSFORMER
SENSINGRESISTOR
L2
PGM-8325
CT
L1
(Included with PGN Series f necessary)
PGN-1000 Low-Resistance Grounding System
Resistan
ce Gro
un
din
g S
ystems
RG
RG
RG
RGGFP
SM
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Safeguarding Critical Applications Motor Protection Relays prevent expensive damage to motors caused by overloads, jams, phase loss or unbalance, heat from non-electric sources, heavy start-ups or excessive operational cycles. Features, such as integrated protection, metering, data logging, and remote communications extend motor life and maximize process efficiency.
Feeder Protection Relays protect feeder circuits from overcurrents, ground faults, phase loss or other detrimental conditions in critical applications and processes. Feeder Protection Relays provide essential data for predictive and preventative maintenance—extending the life of equipment, enhancing safety and maximizing efficiency.
Over 50% of new motors fail within the first seven years of operation. Since motors and other electrical equipment represent a significant investment to many industrial operations, Motor and Feeder Protection relays are used to extend the life of this equipment and improve safety to personnel exposed to the equipment.
Motor Protection Relays provide overload protection for motors. This protection is required by various electrical codes to reduce the chance of fire caused by problems with the motor or load.
Littelfuse® Motor and Feeder Protection relays have a reduced-overcurrent feature that can reduce Arc-Flash Hazards during maintenance near energized equipment, allowing for a much safer system.
Modern industrial operations cannot tolerate unscheduled shutdowns, as each lost hour of production can cost hundreds of thousands of dollars. The cost of downtime combined with lost or scrapped production, replacement parts, motor rewinds and troubleshooting is significant. Motor Protection relays reduce unscheduled downtime and loss of productivity by continuously monitoring the motor performance to safeguard against unwanted damages. Littelfuse relays are field-proven and have been protecting motors for 35 years.
COSTSAFETY dOWNTIME
154
Motor and Feeder
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Protection Relays
Motor Protection relays provide basic overload protection for small motors to advanced protection for large motors to help extend the life of the motor. This is extremely important for large or critical motors or for smaller motors located in hard to access locations. POWR-GARD’s Motor Protection relays can provide a warning that a problem is developing before damage occurs, as well as uncover potential problems with the customer’s process.
Motors
PuMPs
Variable Frequency driVes
sWitcHGear
Motor control centers
Portable PoWer cables
electrical distribution
Process control Panels
PoWer distribution Panels
Feeder Protection relays are designed to detect faults in an electrical distribution system. They provide a high degree of flexibility and can coordinate with other protection devices on the system. Feeder Protection relays are used in processing, manufacturing, petroleum, chemical, mining, forestry, water, and waste water facilities. Modern Feeder Protection relays are an excellent choice for retrofitting obsolete electromechanical relays.
Motor Protection Comparison Chart
Motor Protection Typical Applications Feeder Protection Typical Applications
TYPICAl APPlICATIONS
155
FEATuRE BENEFIT PGR-6100 PGR-6130 PGR-6150 PGR-6200 PGR-6300 PGR-6800
oVerloaD (49, 51) Prevent insulation damage and fires. Extends motor life. 4 4 4 4 4oVercUrrent / JaM (50, 51) Prevents catastrophic failures and fires. Extends motor life. 4 4 4UnDercUrrent (37) Detects low-level or no-load conditions. 4 4 4 4cUrrent UnBalance / phase loss / phase reVerse (46)
Prevents overheating and extends motor life. 4 4 4 4 4GroUnD FaUlt (50G/n, 51G/n) Prevents catastrophic failures and fires. 4 4 4 4oVerteMperatUre (49) Extends motor life by ensuring that cooling is effective. 4 4 4 4oVerVoltaGe (59) Prevents stress to insulation. 4UnDerVoltaGe (27) Prevents a start attempt when it will damage the motor. 4VoltaGe UnBalance (47) Detects unhealthy supply voltage. 4DiFFerential (87) Provides sensitive protection for high-resistance winding faults. 4 4starter control Simplifies the installation by reducing component count. 4MeterinG Alphanumeric display of conditions. 4 4 4Data loGGinG Record of trips and starts. 4 4 4inteGrateD cts External current transformers not required. 4 4 4oFF-line MonitorinG Continuously monitors motor windings when de-energized. 4reDUceD oVercUrrent Minimizes Arc-Flash Hazards during maintenance. 4 4coMMUnications Provides means to interface with the relay remotely. 4 4 4
NOTE: IEEE Device Numbers are shown in parenthesis after the applicable features.
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Motor protection relays
Features/BenefitsOnline monitoring to detect ground faults•
Offline monitoring of insulation resistance•
Continuously monitors for predictive protective •capabilities
CT loop monitoring•
Individual alarm contacts (form C)•
Individual analog outputs to indicate insulation •resistance and ground-fault current
SpecificationsIEEE device Numbers: 50, 50G, 50N, 51, 51G, 51N, 74dimensions: H 99.7 mm (3.9”); W 75 mm (3”); d 110 mm (4.3”)Communications: 2 Analog OutputsWarranty: 5 years
Web Resourceswww.littelfuse.com/pgr-6100
cataloG/systeM # speciFications accessories
PGR-6100-120 24 Vdc/120 Vac Control Power PGA-0500-series Analog Meters PGC Family Current Transformers PGH Family High Tension CouplersPGR-6100-240 240 Vac Control Power
cataloG/systeM # speciFications FUll-loaD cUrrent accessoriesPGR-6131-24 24 Vac/dc 4-16.7 A
PGB-6130, Remote Indication and Reset Assembly
PGR-6131-120 120 Vac 4-16.7 APGR-6131-240 240 Vac 4-16.7 APGR-6132-24 24 Vac/dc 15-40.5 A PGR-6132-120 120 Vac 15-40.5 APGR-6132-240 240 Vac 15-40.5 APGR-6133-24 24 Vac/dc 40-91 APGR-6133-120 120 Vac 40-91 APGR-6133-240 240 Vac 40-91 A
Features/BenefitsNo external CT required for currents up to 91 A•
Cause-of-trip indication•
N.O. and N.C. alarm contacts•
Adjustable overload trip class setting•
Adjustable current pickup•
Overtemperature (PTC) protection•
Thermal overload protection•
SpecificationsIEEE device Numbers: 46, 49, 51dimensions: H 83 mm (3.3”); W 78 mm (3.1”); d 99 mm (3.9”)Warranty: 5 years
Web Resourceswww.littelfuse.com/pgr-6130
cataloG/systeM # speciFications accessoriesPGR-6150-24 24/48 Vdc (Control Unit)
PGR-6150-OPI Operator InterfacePGR-6150-240 120/240 Vac/dc (Control Unit)
Features/Benefits13 protective functions•
2 relay outputs, 1 digital input•
No external CT required for currents < 25 A•
Thermal protection through starting, running, •overload and cooling cycles
RS-485 interface with Modbus• ® RTU
Optional PGR-6150-OPI Operator Interface•
SpecificationsIEEE device Numbers: 37, 46, 49, 50, 50G, 50N, 51, 51G, 51N, 66dimensions (Relay): H 83 mm (3.3”); W 78 mm (3.1”); d 99 mm (3.95”)dimensions (OPI): H 56 mm (2.2”); W 106 mm (4.2”); d 23 mm (0.9”)Communications: RS-485 with Modbus® RTUWarranty: 5 years
Web Resourceswww.littelfuse.com/pgr-6150
PGR-6150 Motor Protection System
PGR-6130 Motor Protection Relay
PGR-6100 Motor Ground-Faultand Insulation Relay
Mo
tor
Pro
tect
ion
Rel
ays
MP
MP
MP
FP
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Motor protection relays
cataloG/systeM # speciFications FUll-loaD cUrrent accessoriesPGR-6801-24 24 Vac/dc 7-19.6 A
PGB-6800, Remote Indication and Reset Assembly
PGR-6801-120 120 Vac 7-19.6 APGR-6801-240 240 Vac 7-19.6 APGR-6802-24 24 Vac/dc 19-44.2 APGR-6802-120 120 Vac 19-44.2 APGR-6802-240 240 Vac 19-44.25 APGR-6803-24 24 Vac/dc 40-90.4 APGR-6803-120 120 Vac 40-90.4 APGR-6803-240 240 Vac 40-90.4 A
cataloG/systeM # speciFications accessoriesPGR-6200-00-00 RS-232 Communications PGC Family Current Transformers
PGA-0140 Differential Current Module PGA-0120 Temperature Input Module
PGR-6200-01-00 RS-232 & RS-485 CommunicationsPGR-6200-02-00 RS-232 & DeviceNet™ CommunicationsPGR-6200-04-00 RS-232 & Ethernet Communications
Features/BenefitsNo external CT required for currents up to 90 A•
Cause-of-trip indication•
N.O. and N.C. alarm contacts•
Adjustable overload trip class setting•
Adjustable current pickup•
Undercurrent protection•
Thermal overload protection•
SpecificationsIEEE device Numbers: 37, 46, 49, 51dimensions: H 83 mm (3.3”) W 78 mm (3.1”) d 99 mm (3.9”)Warranty: 5 years
Web Resourceswww.littelfuse.com/pgr-6800
Features/BenefitsReduced overcurrent setting for maintenance•
Dynamic thermal modeling•
Communications for different networks•
Optional RTD protection•
Optional differential protection•
Conformal coating•
Modular system and compact design makes •installation easy for new or retrofit applications
SpecificationsIEEE device Numbers: 37, 38, 46, 49, 50, 50G, 50N, 51, 51G, 51N, 66, 74, 86, 87dimensions: H 96 mm (3.78”); W 96 mm (3.78”); d 132 mm (5.2”)Communications: RS-232 (Standard); RS-485, DeviceNet™, Ethernet (Optional)Warranty: 10 years
Web Resourceswww.littelfuse.com/pgr-6200
cataloG/systeM # speciFications accessoriesPGR-6300-01-00 RS-485 Communication PGC Family Current Transformers
PGA-0120 Temperature Input Module PGA-0140 Differential Current Module
PGR-6300-02-00 RS-485 & DeviceNet™ CommunicationPGR-6300-03-00 RS-485 & Profibus® CommunicationPGR-6300-04-00 RS-485 & Ethernet Communication
Features/BenefitsOvercurrent reduction setting for maintenance•
Monitors voltage, current, and temperature•
22 motor protection functions•
Conformal coating•
Dynamic thermal modeling•
Starter control, Metering, and Data Logging•
Optional RTD protection with hazardous-location •certified RTD module
Optional differential protection•
Modular design makes installation easy•
SpecificationsIEEE device Numbers: 1, 2, 3, 5, 9, 14, 18, 19, 27, 34, 37, 38, 46, 47, 48, 49, 50, 50G, 50N, 51, 51G, 51N, 55, 59, 66, 74, 81, 86, 87, 94dimensions (OPI): H 98 mm (3.86”); W 192 mm (7.56”); d 0.42 mm (1.65”)Communications: Allen-Bradley® DF1 and Modbus® RTU (Standard); DeviceNet™, Profibus®, Ethernet (Optional)Warranty: 10 years
Web Resourceswww.littelfuse.com/pgr-6300
PGR-6300 Motor Protection System
PGR-6800 Pump Protection Relay
PGR-6200 Motor Protection Relay
Mo
tor P
rotectio
n R
elays
MP
MP
MP
MOTOR PROTECT ON SYSTEMPGR 6150 SERIES
POWR-GARD®
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FeeDer protection relays, kits anD accessories
cataloG/systeM # speciFications accessoriesPGR-7200-00-00 RS-232 Communications
PGC Family Current TransformersPGR-7200-01-00 RS-232 & RS-485 Communications
PGR-7200-02-00 RS-232 & DeviceNet™ Communications
PGR-7200-04-00 RS-232 & Ethernet Communications
Features/BenefitsProtection, metering, and data-logging functions•
Programmable using the operator interface, the TIA-232 •port, or an optional communications network
IEC & IEEE protection curves•
CT saturation compensation•
Communications for different networks•
Two set-point groups•
SpecificationsIEEE device Numbers: 26, 46, 49, 50, 50G, 50N, 51, 51G, 51N, 74, 86dimensions: H 96 mm (3.78”); W 96 mm (3.78”); d 132 mm (5.2”)Communications: RS-232, RS-485, DeviceNet™, EthernetWarranty: 10 years
Web Resourceswww.littelfuse.com/pgr-7200
Features/BenefitsDirect replacement for GE Multilin 169, 269, 369 •and 469 relays (mounting holes and openings are exact match)
Microprocessor-based protection •
Proven reliability•
Conformally coated circuit boards•
Additional protective functions, including reduced •overcurrent and dynamic thermal model
Pre-wired module allows minimal change-out time•
Use existing current transformers and RTD •temperature sensors (and PTs on PGR-6310 applications)
Ability to match existing overcurrent curves•
100% factory-tested, pre-assembled components•
Web Resourceswww.littelfuse.com/pgr-6210 www.littelfuse.com/pgr-6310
PGR-7200 Feeder Protection Relay
PGR-6210 and PGR-6310 Motor Protection Retrofit Kits
PGK Family Panel Mount Adapters
Features/BenefitsAdd communications capability to older •switchgear and improve system performance
Save cost by not calibrating older •electromechanical devices
Conformally coated circuit boards*•
Additional protective functions, •including reduced overcurrent and dynamic thermal model*
Minimal change-out time by using •existing CTs
PGR-6200 and PGR-6300 can use existing •RTDs with an optional RTD module
Ability to match existing overcurrent curves*•
*Included on PGR-6200, PGR-6300 and PGR-7200
relay to replace: panel MoUnt relayAB BULLETIN 1406 PGK-0014 PGR-6300FPL-GFRM PGK-0006 PGR-4700FPL-GFRM PGK-0006 PGR-5701GE S1 PGK-0009 PGR-6200GE S1 PGK-0009 PGR-7200GE LODTRAK III PGK-0010 PGR-6200
GE MULTILIN 169, 269, OR 369PGK-0013 PGR-6300PGK-0016 PGR-6200PGK-0016 PGR-7200
GE MULTILIN 469 PGK-0024 PGR-6300GE MULTILIN P4A PGK-0015 PGR-6200GE MULTILIN P4A PGK-0015 PGR-7200GEC/MCGG PGK-0003 PGR-4700GEC/MCGG PGK-0003 PGR-5701GE & WESTINGHOUSE FT-11 PGK-0012 PGR-6200P & B GOLDS Contact Factory PGR-7200WESTINGHOUSE CO9 & CO11 Contact Factory PGR-7200
Replacements
Feed
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n R
elay
s
FP
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PGR-6210 Ordering Information PGR-6310 Ordering Information
MoDUle coMMUnications
pGr–6210 – X X0 = None 0 = RS-232
1 = RTD PGA-0120 1 = RS-232 & RS-485
2 = RS-232 & DeviceNet™
3 = RS-232 & Ethernet
MoDUles coMMUnications
pGr–6310 – X X
0 = None 0 = RS-232
1 = 1 RTD PGA-0120 1 = RS-232 & RS-485
2 = 2 RTD PGA-0120 2 = RS-232 & DeviceNet™
3 = 1 Differential PGA-0140 3 = RS-232 & Ethernet
4 = 1 Differential PGA-0140 + 1 RTD PGA-0120
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sUppleMental Monitors
Features/BenefitsFail-safe ground check circuit•
Combination ground-wire monitor and • ground-fault relay
Zener-characteristic termination device•
High-induced-ac rejection•
DFT (harmonic) filter•
SpecificationsIEEE device Numbers: 3GC, 50G, 50N, 51G, 51Ndimensions: H 213 mm (8.4”); W 99 mm (3.9”); d 145 mm (5.7”)Warranty: 5 Year
Web Resourceswww.littelfuse.com/pgm-8134
cataloG/systeM # speciFications accessories
PGM-8134-00 60-265 Vac; 80-370 Vdc Control PowerPGC-4000 series Current Transformers PGA-0TA6 or 0TA7 Termination Device
PGM-8134 Ground Continuity Monitor
Features/BenefitsProvides 2 warnings and 1 alarm•
Monitors insulation resistance for failures•
Operates on grounded, resistance grounded or •ungrounded systems up to 6 kV
Analog output for insulation reading•
1 local and 2 remote resets•
DIN-rail or surface mount•
SpecificationsIEEE device Number: 86dimensions: H 99.7 mm (3.9”); W 75 mm (3”); d 110 mm (4.3”)Warranty: 5 Year
Web Resourceswww.littelfuse.com/pgm-8600
cataloG/systeM # speciFications accessories
PGM-8600 240 Vac Control PowerPGA-0510 Analog Insulation Meter PGH Family High Tension Couplers
PGM-8600 Insulation Monitor
Supplemental Monitors work together with existing protection to enhance electrical system safety and performance. These monitors are designed for application-specific functionality such as insulation monitoring, and ground-continuity monitoring.
Ground-check monitors are used to detect problems in equipment ground conductors. Mobile equipment typically has an extra wire, sometimes called a pilot wire, routed with the phase and ground conductors. A ground-check monitor
uses this pilot wire to send a signal down to the equipment to a terminating device. The signal then returns on the equipment ground conductor to the monitor.
The most common reason for electrical system failure is insulation breakdown. Insulation monitors can be installed at any point in the system to detect a problem with the insulation. The monitor is connected to one phase and injects a dc signal to continuously measure the system’s insulation resistance.
Su
pp
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Protection Relays
© 2010 Littelfuse POWR-GARD® Products Catalogwww.littelfuse.com
FaMily proDUct
pGa analog Meters
pGa communication converter cables
pGa termination assemblies
pGa-0120 temperature input Module
pGa-0140 Differential current Module
FaMily proDUct
pGB remote indication and reset
pGc current transformers
pGe sensing resistors
pGG Ground reference Modules
pGh high tension couplers
AccessoriesMost protective relays require an accessory for operation. Consult www.littelfuse.com/protectionrelays for a complete listing.
Features/BenefitsThe PGT-0400 tests the entire ground-fault circuit •including current transformers, wiring, ground-fault relay and the operation of the interrupting device
Current range is 0.5 to 9.9 A•
Duration range is 0.1 to 9.9 s or continuous output•
Lightweight and compact for portability•
Specificationsdimensions: H 219 mm (8.6”) W 99 mm (3.9”) d 143 mm (5.6”)Warranty: 5 Year
Web Resourceswww.littelfuse.com/pgt-0400
cataloG/systeM # speciFicationsPGT-0400 120 Vac Control Power
PGT-0400 Ground-Fault Relay Test Unit
Software
soFtware
product software For
PGW-COMM Relay Interface Software
PGR-6200 PGR-6300 PGR-7200
VPG-6200Virtual Motor Protection Relay
PGR-6200
VPG-6300Virtual Motor Protection System
PGR-6300
VPG-7200Virtual Feeder Protection Relay
PGR-7200
soFtware
product software For
PGW-FLSH Firmware Update Utility
PGR-5330 PGR-6200 PGR-6300 PGR-7200
PGW-5330 Relay Interface Software
PGR-5330
PGW-OSTT PGR-6200 Online Self-Training Tutorial
PGR-6200
PGW-6150 Relay Interface Software
PGR-6150
accessories
Acc
esso
ries
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com