Proserpol Waste Rinse Water Effluent Treatment …Proserpol Waste Rinse Water Effluent Treatment Plant 10) Treated Water Final Filter and Polish. Supplied from RO7 recycled water storage,

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Proserpol Waste Rinse Water Effluent Treatment Plant

Stock Code: SMJ009Model: Raw water and effluent controlYear of Manufacture: 2003Serial: 5169-P-01New or Used: Used (Second Hand)Process Stages: Multiple

Waste Water Treatments & DI Water Generation Plant

As a key to ecological and economic process optimisation this system provides industrial waste water recycling usinga recirculation system and targeted partial flow to minimise wastewater and sewage treatment. The systemincorporates the latest technology to offer zero trade waste from rinse waters to drain by vacuum evaporativerecovery, filtration and mixed bed water treatments facilities.

Scope of operation

The treatments plant has two primary functions, The first is to generate high quality stain free water for both processsolution make-up, clean water rinses and sealing station recycled feed waters. The generated water is stored in10,00 litres Polyethylene storage vessels and is called upon as requested by the systems process control.

Secondly the used chemical and contaminated waste rinse waters from both the acid and alkali streams are treatedthrough a neutralisation and Ph adjustment tank before entering the vacuum evaporative water recovery unit. Therecovery unit evaporates the water from the waste stream solutions to provide an ultra low discharge environment forthe concentrated waste. The evaporated and cleaned water is returned for reuse within the rinse circuit, while thecontamination residue is diverted to a storage vessel for later safe disposal.

The Marketplace for Surface Technology.New and Used Process Equipment & Machinery.

Riley Industries LtdA subsidiary of Barry Riley & Sons Ltd. Director: M P A Riley, Secretary: D Hemming

Registered in England no. 1965748

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Proserpol Waste Rinse Water Effluent Treatment PlantProserpol - Raw water treatments & Rinse water recycling effluent Plant

Made up of the following major component parts. (See attached effluent diagram)

Raw water treatments:-1) Raw Mains Water Feed - into:-

Epuro Reverse Osmosis Pure Generating Plant including pre-treatment towns water filter, twin bed water softener,and standby and duty activated carbon filters.

RO Plant purified and recycled water bulk storage (RO7)

10,000 litre black polyethylene tank

Effluent control:-2) Return flow from process plant Acid cleaning rinse stages (RO1)

Rinse waters 300 litre bunded black polyethylene tank inc. Duty and stand by distribution pumps.

3) Return flow from process plant Alkali cleaning rinse stages (RO2)

5000 litre black polyethylene tank inc. diaphragm feed pump

4) Return flow bulk storage from process plant acidic anodising stages (RO3)

10,000 litre tank inc. diaphragm feed pump

5) Naoh Bulk Storage (Sodium) (RO5)

1250 litre Black polyethylene tank with dual distribution pumps for solution make-up and Ph neutralisation.

6) H₄SO₄ Bulk Storage (Sulphuric acid) (RO6)

2000 litre Black polyethylene tank with distribution diaphragm pump for solution make-up

7) PH Neutralisation (RO4)

5000 litre Agitated Black polyethylene tank inc. mechanical paddle mixer and recirculation pump

8) Bulk Storage of Concentrated Waste Solutions

10,000 litre Black polyethylene tank inc. diaphragm feed pump. For the collection of the waste chemical processstreams and concentrates from the evaporative recycling system.

9) Waste Water Evaporator Recycling Plant .

KLC Loft Prowadest Model P120 a 120l/hr capacity water evaporator recycling plant. Including a secondarycoalescing filter for oil, grease and flocculant removal.




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10) Treated Water Final Filter and Polish.

Supplied from RO7 recycled water storage, a twin cylinder , mixed bed filter unit.

Constituent components Vacuum-Distillation Unit, the effective wastewater evaporator

The KLC Loft Prowadest Model P120 offers efficient, environmentally friendly and freshwater-saving solutionevaporator system, allowing ultra low waste liquid discharge in industrial production water streams.

Efficient vacuum distillation

The Prowadest Model P120 evaporator system feature ultimate operational safety combined with ultra high distillatequality. In the system a closed heat cycle ensures high efficiency and low energy consumption. A special pumpcreates a forced high velocity flow circulation, making this system ideal for treating heavily foaming process waters.The multi-stage separation system, called cyclone separator, features optimum wastewater cleansing results andultrahigh operational safety of the vacuum pump and the system as a whole.

ApplicationsTreatment of contaminated and mixed process waste water e.g.Alkali cleaning / etching rinsewatersAcidic rinse waters treatments solutionsRO Sealing waters Vacuum distillation benefits and features. Process– with direct concentration of the feed liquidClosed loop energy recovery cycle leads to low net energyinput ServicingDesigned for 24 h continuous runningMaintenance friendly layout with easy access to allcomponentsAutomatic cleaning and rinsing.Base bund for leakage protectionMicroprocessor controllerSimpleoperationText display of all operating parameters and process stepsOperator MMI touch panelRapid response tochanges in waste streamsHigh levels of safety and reliability through control of all sensors and valvesSimplesupervision of processElectronic logging of all safety messages

How the evaporator works

The feed pump continuously feeds the waste water from the sump of the evaporator to the top of the falling-filmevaporator/condenser. From which a film of waste water flows down the tube walls and evaporates.

Within the tubes, the amount of steam increases continually, thus boosting the flow rate. This turbulent flow providesoptimal heat transfer and ensures the self-cleaning effect. Any waste water left flows back into the evaporator sump.

Entrained water droplets and gases are retained before the vacuum pump by a multi-stage centrifugal separator andflow back into the evaporator sump. The vapour, compressed by the vacuum pump, condenses on the outside of thetubes, transferring heat to the evaporating waste water on the inside of the tubes.

The hot distillate is then fed through the pre-heater/distillate cooler and again heat is transferred to the in-flowingwaste water making a closed loop cycle.

Distillation performance:




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Proserpol Waste Rinse Water Effluent Treatment Plant120 l Per hour720m³ Per annum

Energy consumption: kW/h m³ 65-75

Noise-level dB (A): 79

Weight kg: 1060

Discharge Filter Unit

Water passing through the vacuum distillation plant are polished in a multi compartment filter unit wherebyflocculants, organic materials and any carried over oils and greases are removed before being pumped the bulkstorage tank R07.

The filter consist of a surface skimming weir and coalescing filters. The multi chambered system permits a sloweddown and extended path for the returning liquid allowing the trace oil, grease and organic matter to float to the topand be removed by the specific gravity weir.

Final Polish Mixed Bed Twin Filter Unit

A mixed bed filter unit for polishing the stored solution before returning to the process plant.

Reverse Osmosis Unit

Stand-type unit for desalination of softened treated water operating on the principle of reverse osmosis. This unitincludes the water pre-treatment components. Stand-type unit with RO controller, incl. pre-filter, dual softener,activated carbon filtration and water quality monitoring.

Reverse osmosis plants use the membrane selectivity to obtain the water demineralisation and purity required forprocess solutions and rinse waters.

This process doesn’t consist only of a physical obstacle (produced by the membrane pores) to the passage of themolecules, but it uses different chemical affinity of the solutions with the membrane, permitting the hydrophilemolecules (or water-like) free passage.

This method uses the tangential filtration principle, like other separation techniques by the use of membranes as theultrafiltration, microfiltration and the MBR membrane bioreactor

Unit design

Stainless steel base frame with plastic front panel housing the instruments and controls.

Pre-filter with 100 µm-filter cartridge, softener, hardness monitoring unit for continuous monitoring of feedwaterhardness, special inlet filter, polypropylene with 5 µm- filter cartridge and pressure gauges, high pressure pump,rotary-vane type, high performance wound treatments modules with PA/PS composite membranes in GRP pressurevessels with liners.




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Valves and instruments including feedwater sampling valve, solenoid inlet valve, feedwater pressure switch,permeate and concentrate flow meter, vibration-resistant pressure gauges for pump and concentrate pressure,stainless steel valves for adjustment of permeate and concentrate flow rate and concentrate recirculation.

RO microprocessor control system for fully automated monitoring and control of the reverse osmosis unit withalphanumeric display of permeate conductivity, forced stop and full tank, malfunction signals: low pressure, hardwater and high conductivity, LEDs for operation and disinfection,

The units is designed for a maximum TDS of 1,000 mg/l, a water temperature of 15°C, a maximum colloidal index of3 and free permeate outlet. Under these conditions, the units sill reach design permeate flow after three years ofoperation. With new units the working pressure is about 15% lower. The permeate recovery depends on the rawwater quality and the type of pre-treatment applied.

View Proserpol Waste Rinse Water Effluent Treatment Plant on our web site athttps://www.rileysurfaceworld.co.uk/machines/28018.htm

PHOTOGRAPHS TAKEN PRIOR TO REFURBISHMENT.




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Proserpol Waste Rinse Water Effluent Treatment …Proserpol Waste Rinse Water Effluent Treatment Plant 10) Treated Water Final Filter and Polish. Supplied from RO7 recycled water storage,