Proposed 200 KLD CETP by M/s. Royal Mysore CETP Private ...environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/31_Jan... · Area, Hebbal, Mysore-570016, to serve the small and

Proposed 200 KLD CETP by M/s. Royal Mysore CETP Private Limited, Mysore

PRE-FEASIBILITY REPORT

1 EXECUTIVE SUMMARY

M/s. Royal Mysore CETP Private Limited (RMCPL) has proposed to setup the state of art 400

KLD Common Effluent Treatment Plant (CETP) at Plot No. 427-I, Hebbal KIADB Industrial

Area, Hebbal, Mysore-570016, to serve the small and medium industries located in industrial

areas of Mysore District, Hassan district, Mandya district, Chamarajanagar District and Madikere

Districts of Karnataka.

RMCPL has proposed to develop the 200 KLD CETP in two phases to cater the various

industries sectors like, Pharma, Electroplating, Textile, Agro-based, Food processing and

Engineering. In Phase -1, 70 KLD CETP for the treatment of organic or Low TDS (TDS < 2100

mg/L) trade effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade

effluents (TDS > 2100 mg/L). In Phase -2, additional 70 KLD CETP for the treatment of organic

or Low TDS trade effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade

effluents will be developed.

Low TDS Effluent treatment scheme consists of Chemical Treatment (pH correction,

Coagulation Flocculation and clarification), biological treatment (Anaerobic- UASB and Aerobic

– SBR), Filtration (Sand and carbon filtration) followed by UV disinfection. Treaded effluents

will be further treated in RO Plant for reuse and recycle for the various non-potable uses like

water for cooling tower and boiler operations. ETP Sludge will be handed over to KSPCB

authorized TDSF for safe disposal. RO Rejects will be fed to in-house MEE System.

High TDS Effluent treatment scheme consists of Stripping, Multi effect evaporation (MEE)

followed by Agitated Thin film dryer (ATFD). Recovered solvents, if any will be sold to the

KSPCB Authorized Recyclers. The MEE salts will be handed over to KSPCB authorized TDSF

for safe disposal. The condensate will be treated in low TDS ETP.

Also proposed to setup in-house laboratory facility to monitor the CETP performance in addition

to the Online Continuous Emission Monitoring System (CEMS) as per KSPCB/CPCB

guidelines.


The Objectives of proposed CETP are to:

To Establish a Common Effluent Treatment Plants (CETPs) in order to minimize

environmental pollution due to the small and medium scale industries.

Collective Treatment at a centralized facility, known as a CETP is considered as a viable

treatment solution, to overcome the constraints associated with effluent treatment in small

to medium enterprises.

To eliminates multiple discharges in the area, provides opportunity for better enforcement

i.e., proper treatment and disposal.

To provides opportunity to improve the recycling and reuse possibilities.

To facilitates better organization of treated effluent and sludge disposal etc.

SALIENTS FEATURE OF THE PROJECTS

# PARAMETERS DESCRIPTION

1 Identification of project Project falls under Category “B” Projects of activity 7

(h) as per EIA Notification dated 14th September,

2006 and its subsequent amendments dated 1st

December 2009 and 4th April, 2011, under Common

Effluent Treatment Plant (CETPs).

2 Project Proponent M/s. Royal Mysore CETP Private Limited

3 Brief description of nature of the

project

Effluents is generated from the nearby small and

medium industries located in industrial areas of

Mysore District, Hassan district, Mandya district,

Chamarajanagar District and Madikere Districts of

Karnataka. The responsibility of effluent, treatment in

order to minimize environmental

pollution due to the small and medium scale

industries. To eliminates multiple discharges in the

area, provides opportunity for better enforcement i.e.,

proper treatment and disposal.


A Common Effluent Treatment Plants (CETPs) is a

set up where effluent, generated from a number of

small to medium enterprises, is suitably treated as per

the prescribed procedure & norms laid down in the

regulation.

Low TDS Effluent treatment scheme consists of

Chemical Treatment (pH correction, Coagulation

Flocculation and clarification), biological treatment

(Anaerobic- UASB and Aerobic – SBR), Filtration

(Sand and carbon filtration) followed by UV

disinfection. Treaded effluents will be further treated

in RO Plant for reuse and recycle for the various non-

potable uses like water for cooling tower and boiler

operations. ETP Sludge will be handed over to

KSPCB authorized TDSF for safe disposal. RO

Rejects will be fed to in-house MEE System.

High TDS Effluent treatment scheme consists of

Stripping, Multi effect evaporation (MEE) followed

by Agitated Thin film dryer (ATFD). Recovered

solvents, if any will be sold to the KSPCB Authorized

Recyclers. The MEE salts will be handed over to

KSPCB authorized TDSF for safe disposal. The

condensate will be treated in low TDS ETP.

4 Salient Features of the Project

4.1 Proposed plant capacity 2 No. 70 KLD for LTDS and 30 KLD for HTDS

4.2 Total Plot Area 2870 QMT

4.3 Location Site boundary coordinates are as follow:

Latitude & Longitude

12°21'48.86"N and 76°37'9.51"E

Survey of India - Topo Sheets No. 57 D/11

4.4 Water requirement 450 Liter/day during construction and operation phase


of CETPs

4.5 Source of water KIADB Water Supply

4.6 Wastewater The industrial effluents generated from the

industrial from small to medium enterprises

will be treated in CETP respectively.

4.7 Man Power During Construction phase & Operation phase, the

manpower will be hired from nearby villages.

Construction phase: 10 workmen/day

Operation phase: 10 workmen/day

4.8 Electricity/ Power

requirement

Power requirement Construction phase: 15 KVA

Power requirement Operation phase: 125 KVA

Supply source – Chamundeshwari Electricity Supply

Corporation Limited (CESC Mysore)

In case of power failure D.G. Set can be used (125

KVA capacity).

4.9 Alternative site The proposed project is new project.

4.10 Land form, Land use and

land ownership

The proposed project is to be located in the KIADB

Hebbal Industrial Area

5 Project Cost Rs. 492 Lakhs

Others

Nearest Highway NH-275 about 1 km South direction

Nearest Railway Station Mysuru City Railway Station is about 6km SSE

direction

Seismic Zone Zone-II

Elevation 610m MSL


2.0. IDENTIFICATION OF THE PROJECT & PROJECT PROPONENTS:

Identification of Project

The Proposed project of 200 KLD CETP falls under Category B schedule 7(h) as per the EIA

notification 14th

September, 2006 and subsequent amendments.

Project proponent

M/s. Royal Mysore CETP Private Limited (RMCPL).

2.1 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION:

M/s. Royal Mysore CETP Private Limited (RMCPL) has proposed to setup the state of art 400

KLD Common Effluent Treatment Plant (CETP) at Plot No. 427-I, Hebbal KIADB Industrial

Area, Hebbal, Mysore-570016, to serve the small and medium industries located in industrial

areas of Mysore District, Hassan district, Mandya district, Chamarajanagar District and Madikere

Districts of Karnataka.

Keeping in view the fast Industrial Development in the region and to meet the growing demand,

RMCPL has proposed to setup Common Effluent Treatment Plant (CETP) of 200 KLD capacity

where effluent, generated from a number of small to medium enterprises located in the following

industrial areas, is suitably treated as per the prescribed procedure & norms laid down in the

regulation. The consumption of more resources results in the generation of more effluent waste.

List of KIADB Industrial Areas in within 100km

Mysore District Hassan District

Adakanahalii B Kattihalli

Belagola/Metagalli Growth Centre

Belawadi/ electronic city Holenarasipur

Hebbal (housing) SEZ-Bio-Technology & Pharma

Hootagalli SEZ-Textile Zone

Kadakola Thimmenahalli

Kallahalli

Koorgalli Mandya District

Nanjangud Gejjalagere

Thandya Hebbal 2nd Phase

Mandya(Tubinakere)

Chamarajanagar District Somanahally

Badanekuppe-Kellamballi


Ramnagar District

Kodagu District Bidadi

Kushalanagar Bidadi II Phase-Sector-I

Bidadi II Phase-Sector-II

Harohally I Phase

Harohally II Phase



Engineering. In Phase -1, 70 KLD CETP for the treatment of organic or Low TDS (TDS < 2100

mg/L) trade effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade

effluents (TDS > 2100 mg/L). In Phase -2, additional 70 KLD CETP for the treatment of organic

or Low TDS trade effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade

effluents will be developed.











2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

A Common Effluent Treatment Plant (CETPs) is setting of 200 KLD where the effluents,

generated from the nearby industries located in the industrial areas in districts of Mysore and

neighbor districts. The responsibility of effluent, treatment in order to minimize environmental


pollution due to the small and medium scale industries. To eliminates multiple discharges in the

area, provides opportunity for better enforcement i.e., proper treatment and disposal.

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR

REGION

Common Effluent Treatment Plants is the concept of treating effluents by means of a collective

effort mainly for a cluster of small scale industrial units. CETPs are seen as a solution to

overcome the constraints associated with effluent treatment in the individual industries. CETPs

could potentially help in achieving treatment of combined wastewater from various industries at

lower unit costs and also help facilitate better compliance and monitoring with standards.

The Proposed state of art 200 KLD capacity Common Effluent Treatment Plant (CETP) will

serve the small and medium industries located in industrial areas of Mysore District, Hassan

district, Mandya district, Chamarajanagar District and Madikere Districts of Karnataka.

2.4 DEMAND –SUPPLY GAP

Govt. of India had sanctioned many Growth Centers in different parts of the country to provide

Industrial Infrastructure for industrialization and creating employments in backward regions.

Keeping in view the fast Industrial Development in the area and to meet the growing demand, it

is proposed set up of Common Effluent Treatment Plant (CETPs) where the effluents, generated

from a number of small to medium enterprises in industrial areas of Mysore District, Hassan

district, Mandya district, Chamarajanagar District and Madikere Districts of Karnataka, is

suitably treated as per the prescribed procedure & norms laid down in the regulation.

2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT

During Construction & Operation phase the manpower will be hired locally. During construction

& operation phase, total no of employee would be 10.


3.0 PROJECT DESCRIPTION

3.1 Type of Project

The proposed Common Effluent Treatment Plant (CETP) of 200 KLD wastewater treatments

will treat the effluents, generated from a number of small and medium enterprises in order to

minimize the environmental pollution, to eliminates multiple discharges in the area, provides

opportunity for better enforcement i.e., proper treatment and disposal.

3.2 PROJECTS LOCATION

FIG-1: LOCATION OF THE PROPOSED CETP PROJECT SITE


3.3 ALTERNATIVE SITE STUDY

Not applicable. Project fall under KIADB Industrial area.

3.4 SIZE OR MAGNITUDE OF OPERATION

The proposed project is to establish Common Effluent Treatment Plant treating of 200 KLD

capacity waste effluents coming from the nearby industrial units.

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS (A SCHEMATIC

DIAGRAM/FLOW CHART SHOWING THE PROJECT LAYOUT, COMPONENTS OF

THE PROJECT ETC. SHOULD BE GIVEN).

Proposed Process Description:

The following scheme is proposed for common effluent treatment plant at Hebbal Industrial

Area, Mysuru, Karnataka.


Treatment Philosophy



Engineering.

In Phase -1, 70 KLD CETP for the treatment of organic or Low TDS (TDS < 2100 mg/L) trade

effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade effluents (TDS >

2100 mg/L). In Phase -2, additional 70 KLD CETP for the treatment of organic or Low TDS


trade effluents and 30 KLD CETP for the treatment of inorganic or high TDS trade effluents will

be developed.











3.6 Raw Material Required Along With Estimated Quantity, Likely source, marketing area

of final product/s, mode of transport of raw material and Finished Product.

Raw material required for construction and set up of Common Effluent Treatment Plant are

cement, steel, aggregates & sand for civil works.

3.7 Resource optimization / Recycling and reuse

Proposed CETP will generate two types of treated waters for recycle or reuse, filtered water

(disinfected) will be sold to the neighboring industries for reuse purposes like Cooling tower top-

up and maintenance of Greenbelt (Gardening & Horticulture) there by reducing use of fresh

water consumption and RO permeate water will be sold to the neighboring industries for reuse

purposes like Boiler feed water and other process water uses.

3.8 Availability of water its source, Energy / Power requirement and source

The water will be drawn from the KIADB Water supply and will be used for the workers and

construction purposes. 450 Liter/day during construction and operation phase of CETPs.



Supply source – Chamundeshwari Electricity Supply Corporation Limited (CESC Mysore)

In case of power failure D.G. Set can be used (125 KVA capacity).


3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their Management

/ disposal.

The industrial effluents generated from the industries will be treated in CETP respectively. The

Treated effluent shall meet the discharge standards laid down by MOEF for disposal/reuse.

Proposed CETP will generate two types of treated waters for recycle or reuse, filtered water

(disinfected) will be sold to the neighboring industries for reuse purposes like Cooling tower top-

up and maintenance of Greenbelt (Gardening & Horticulture) there by reducing use of fresh

water consumption and RO permeate water will be sold to the neighboring industries for reuse

purposes like Boiler feed water and other process water uses.

4.0 SITE ANALYSIS

4.1 Connectivity

4.1.1 Nearest Railway Station

Mysuru Junction Railway Station about 6 Km in the SSE direction

4.1.2 Nearest Airport

Mysuru Airport is at a distance of about 15 Km in SSE direction.

4.1.3 Nearest Highway

NH-275 (about 0.1 km in South direction)

4.2 LANDFORM, LANDUSE AND LAND OWNERSHIP

Proposed project site located in KIADB Hebbal Industrial Area and the land is taken for lease for

15 years.

4.3 TOPOGRAPHY

Proposed project site located in KIADB Hebbal Industrial Area, which is very old Industrial

Area adjacent to Mysore City.

4.4 EXISTING LAND USE PATTERN


Area adjacent to Mysore City.

4.5 EXISTING INFRASTRUCTURE


Area adjacent to Mysore City and all required infrastructures like human settlement, schools,

hospitals, health care centers, fire brigade, public transport, etc are available.

4.6 SOIL CLASSIFICATION


Not Applicable or Significant. As the proposed CETP is very small capacity and designed based

on SKID mount type with very little civil works.

4.8 CLIMATE DATA FROM SECONDARY SOURCES

Climate

Mysore has a tropical savanna climate designated Aw under the Köppen climate classification.

The main seasons are Summer from March to June, the monsoon season from July to November

and winter from December to February. The highest temperature recorded in Mysore was

39.4 °C (103 °F) on 4 April 1917, and the lowest was 7.7 °C (46 °F) on 16 January 2012. The

city's average annual rainfall is 804.2 mm (31.7 in).

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers etc. are

all available nearby area.

5.0 PLANNING BRIEF

5.1 Planning concept (type of industries, facilities, transportation etc)

Town and country, planning/ development authority classification

Proposed project of CETP is located in the Industrial Area, KIADB; hence these points are not

applicable.

5.2 POPULATION PROJECTION

Proposed project of CETP is located in the Industrial Area, KIADB; hence these points are not

applicable.

5.4 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT

The open space inside the CETP area will suitably landscape and covered with the vegetation of

indigenous variety. Green Belt area will be developed as per the CPCB guidelines.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND THE

SOCIAL)

The proposed CETP falls in industrial area therefore all facilities / amenities like medical,

educational, housing, transportation, communication, shopping etc are available nearby places.

The employees make their own arrangements for transport, lodging, boarding etc.

5.5 AMENITIES/FACILITIES

Man powers will be required on permanent and temporary basis. No of manpower is required is

given here under:

Construction phase: 10 workmen

Operation phase: 15 workmen

Staff Details

# Designation Number

1 Plant/Process Manager 1

2 Operators (Mech & Elec) 4

3 Helpers 2

4 Transport – Drivers 3

https://en.wikipedia.org/wiki/Tropical_savanna_climate

https://en.wikipedia.org/wiki/K%C3%B6ppen_climate_classification

https://en.wikipedia.org/wiki/Monsoon


6.0 PROPOSED INFRASTRUCTURE

6.1 Industrial area (processing area)

Being a CETP, adequate infrastructural facilities will be developed such as such as office space,

laboratory, Effluent storage area/Chemical House/Water Storage Tank, Work Shop, Personnel

Protective Equipment (PPE). New unit will make use of the facilities for land, storage of raw

material and handling, additional water & power demand, and use of road and rail network for

transportation.

6.2 RESIDENTIAL AREA (NON- PROCESSING AREA)

The employees will make their own arrangements for their housing & allied amenities in nearby

area. There is no need for any additional facilities.

6.3 GREEN BELT

Green belt will be developed according to CPCB guidelines. Plants of the various species will be

developed in the plant and peripheral areas.

6.4 SOCIAL INFRASTRUCTURE

Schools, colleges, hospitals & healthcare centers, shops & bazaars, community centers, etc. are

all available in nearby area.

6.5 CONNECTIVITY

The project site is well connected through rail & road network.

6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)

Drinking water will be sourced from the Tubewell.

6.7 SEWERAGE SYSTEM

Industrial effluent generated by industries will be treated in the CETP of 200 KLD.

6.8 INDUSTRIAL WASTE MANAGEMENT

Sludge generated from treatment units would be sent to KSPCB authorized TSDF. Hazardous

waste like low strength solvents, used oil & containers/liners will be sent to the KSPCB

authorized recyclers.

6.9 SOLID WASTE MANAGEMENT

Solid waste generated during the wastewater treatment process is mainly sludge which will be

generated depending upon the effluent characteristics and hydraulic load. Sludge will be

disposed off in landfill KSPCB authorized TSDF

6.10 POWER REQUIREMENT & SUPPLY/SOURCE



Supply source – Chamundeshwari Electricity Supply Corporation Limited (CESC Mysore)


In case of power failure D.G. Set can be used (125 KVA capacity).

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

No, Rehabilitation and Resettlement (R & R) Plan required.

8.0 PROJECT SCHEDULE & COST ESTIMATES

The Project is envisaged to be undertaken immediately after getting necessary statutory

approvals.

Cost Estimates

The total cost of project is estimated about Rs. 492 Lacs.

9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

As the proposed project of CETP for treatment of industrial effluents generated member

industries from KIADB/KSSIDC will be treated and treated effluent shall meet the discharge

standards laid down by MOEF for disposal/reuse. Proposed CETP will generate two types of

treated waters for recycle or reuse, filtered water (disinfected) will be sold to the neighboring

industries for reuse purposes like Cooling tower top-up and maintenance of Greenbelt

(Gardening & Horticulture) there by reducing use of fresh water consumption and RO permeate

water will be sold to the neighboring industries for reuse purposes like Boiler feed water and

other process water uses.

Documents

Proposed 200 KLD CETP by M/s. Royal Mysore CETP Private ...environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/31_Jan... · Area, Hebbal, Mysore-570016, to serve the small and