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CHAPTER4
ILLUSTRATED PARTS LIST
TABLE OF CONTENTS
Subject Ghapter/Section Page
MANUFACTURER IDENTIFICATION. . .NUMERICALINDEX . .4-2DETAILEDPARTSLISTS.. . .4-31. Explanation of Columns2. Instructions for Ordering Parts .
COMPON ENT ILLUSTRATIONSFigure 1. lllustration Key Guide, 90T400SLN .Figure 2. Front Axle AssemblyFigure 3. Rear Axle AssemblY.Figure 4. Handbrake Assembly . .Figure 5. Canopy and Exterior ComponentsFigure 6. Extended Lexan@ Dust Cover Assembly .Figure 7. Support, Canopy PivotFigure 8. Engine Mounted Components.Figure 9. Radiator and Associated Hardware .Figure 10. Engine Air Filter Assembly.Figure 11. Engine Exhaust Assembly .Figure 12. Fuel Tank Assembly .Figure 13. Engine Battery AssemblYFigure 14. Engine Speed Governor AssemblyFigure 15. Control PanelAssembly .Figure 16. Electronic Box Assembly.Figure 17. ContactorAssemblY . .Figure 18. Output Cableboard Assembly .Figure 19. Quick Start@ Ether Start System.Figure 20. KBI@ Ether Start System.Figure 21. Tow Bar Slide Brake AssemblyFigure 22. Otl Drain Assembly (Optional) . .
12
11
347I111618202324252627283035444648495153
January 15, 1999Original
4 - TABLE OF CONTENTSPage 1
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lE3,gJlfgg:hllCHAPTER 4SECTION {
INTRODUCTIONThis chapter contains a List of Vendors, a Numerical Index and a Detailed Parts List. lt isintended for use in provisioning, requisitioning, storing, issuing and identification of parts andcomponents for the Model 90T400SLN diesel engine driven Ground Power Generator, builtby Trilectron Industries, Incorporated, Palmetto, Florida, U.S.A.
The List of Vendors identifies the vendor sources by name, address and Federal VendorCode (FVC), if applicable.In the Numerical Index, the Figure/ltem Number refers to the Figure/ltem numbers locatedon the assembly drawings, Chapter 4, Section 3.The Numerical Index lists all Detailed Parts List Catalog part numbers and their Figure andItem numbers in their alpha-numerical order.
The Detailed Parts List includes only those parts and components peculiar to this modelGround Power Unit.
January 15, 1999Original
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Table 1:
9OT4OOSLNGround Power Unit
LIST OF VENDORS
List of Vendors by Federal Vendor Code (FVC).
FVC Vendor Name and Address
01276 AEROOUIP CORP., 1225W. Main St., Van Weft, OH.45891
01364 RUTCO,2602E. Hwy 674, Ruskin, FL.33570
01CWs VELCRO USA, lnc., 3280 Peachtree Corners Cir. Suite C, Norcross, GA.30092
04034 IMO INDUSTRIES lNC. (GEMS), 1 Cowles Rd., Plainvi l le, CT.06062-1107
04729 UNICORP, 291 Cleveland St., Orange, NJ. 07050
08806 GENERAL ELECTRIC CO. MINIATURE IAMPS, Nela Park, Cleveland, OH 44112
0AGK2 ARTISAN CONTROLS CORP., P.O. Box 233, Parsittany, NJ 07054
0AT39 BRIERTON ENGINEERING,lNC., Rt.2, 1200 S. Buckeye, Abilene, KS 67410
0BXW5 GOVERNORS AMERICA CORP.,720 Silver St., Agawam, MA 01001
0c852 WEATHERHEAD (DANA), 203 Weatherhead St., Angola, lN 46703-1024
0KKK7 SPENCER PRODUCTS CO., P.O. Box 39100, Indianapolis, lN 46239
0KVE6 MCMASTER-CARR SUPPLY 6100 Fulton Ind. BLVD., Atlanta, cA 30336
0NLN2 SAGER ELECTRICAL SUPPLY, 6220 S. Orange Blossom Trai l , Suite 105, Orlando, FL 32809
10983 AMERICAN SOLENOID, P,O. Box 430, Somerset, NJ 08873-9743
12867 TRILECTRON INDUSTRIES, lNC., 12297 U.S. Hwy 41 North, Palmetto, FL34221-2504
12969 Formerly UNITRODE, MICROSEMI CORP., 580 Pleasant St., Watertown, MA. 02172
12969 QPL, SEE UNITRODE CORP
12969 UNITRODE CORP. (QPL), 5 Forbes Rd., Lexington, MA 02173-7305
15434 CUMMINS ENGINE CO., P.O. Box 3005, Columbus, lN 47202-3005
15605 EATON CORP.,4201 N.27th St., Milwaukee, Wl 53216-1807
15605 CUTLER HAMMER,4201 N.27th St., Milwaukee, Wl 53216
16327 DAYTON ELEC. MFG. CO., 5959 W. Howard St., Chicago, lL 60648
16476 DATCON INSTRUMENTS CO., P.O. Box 128, East Petersburgh , PA 17520-0128
1 FJ15 AMATOM ELECTRONIC HARDWARE, 445 Blake St., New Haven, CT 06515
1J811 PIONEER STANDARD ELECTRONICS |NC.,5400 Naiman Pkwy, Solon, OH 44139
22938 PROTOTYPE DEVELOPMENT lNC., 7750 Hub Parkway, Cleveland, OH 44125-5709
24161 GATES RUBBER CO., P.O. Box 5887, Denver, CO 80217
4-1Page 2
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lE3,gJfgg:hl}Table 1: List of Vendors by Federal Vendor Code (FVC).
FVC Vendor Name and Address
25795 GRAINGER, lNC., W.W.,6685 lMritfteld lnd. Ave., Sarasota. FL 94243
29771 DELTROL CORP., 3001 Grant St., Beltwood, lL 60104-1251
2M626 AFCOM, P.O. Box 1119, Sanford, FL 32772
2P016 CONTACT INDUSTRIES,64l Dowd Ave., Elizabeth, NJ 07201
32770 KATO ENGINEERING, P.O. Box 8447, Mankato, MN 56002-8447
32997 Bourns Inc., Trimpot Div., 1200 Columbia Ave., Riverside, CA. 92507-2114
32106 TROTT ELECTRONICS |NC.,307-Y W. TramontAve., Charlotte, NC 29203
46384 PENN ENGR. & MFG. CO., P.O. Box 1000, Danboro, PA 18910
4G366 CUMMINS SOUTHEASTERN POWER lNC.,5910 E. Hil lsborough Ave., Tampa, FL 33010
4L990 RACOR INDUSTRIES, lNC., P.O. Box 3208, Modesto, CA 95353
55566 RAF ELECTRONICS HDWR., 95 Silvermine Rd., Seymore, CT 06483
59150 ENGINEER PRODUCTS CO., P.O. Box 598, Waterloo, lA 50704-0598
59197 VDO-ARGO INSTRUMENTS lNC., P.O. Box 2630,lMnchester, VA 22601
62589 PRECISE MACHINING CO. INC., SEE TRAILER COMPONENT MFG. CO. !NC.
63902 GENERAL AUTO SPECIALTY CO., SEE ALL-LOCK CO.
63902 ALL-LOCK CO. (cEN AUTO SPECIALTY CO.), P.O. Box 1329, Selma, AL 36702
65453 WHITNEY W.A. CORP., 650-54 Race St., Rockford, lL 61105
6V625 NAPA AUTOMOTIVE PARTS CO., 3389 E. Main St., Columbus, OH 43213-2744
71400 BUSSMAN, DlV. COOPER INDUSTRIES, P.O. Box 14460, ST. Louis, MO 63178
71744 DRAKE, SEE CHICAGO MINIATURE IAMP INC.
73559 CARLING SWITCH lNC.,60 Johnson Ave., Plainville, CT 06062-1156
75382 DAYLIGHI, SEE KULKA ELECTRIC CORP.
75915 LITTLE FUSE TRACOR lNC., 800 E. Northwest Hwy, Des Plaines, lL 60016-3049
76225 McCORD CORP.,2850 W. Grand Blvd., Detroit, Ml 48202-2643
76474 MORSE INDUSTRIAL CORP.,620 So. Aurora St., lthaca, NY 14850-5726
76700 NELSON DlVlSlON, P.O. Box 428, Stoughton, W 52589
77342 POTTER & BRUMFIELD |NC.,200 S. Richland Creek Rd., Princeton, lN 47671-0001
78280 QUICK START PRODUCTS LTD., Hwy 251 South, Rochelle, lL 61068
78388 SYNCHRO-START PRODUCTS,6250 W. Howard St., Niles, lL 60648
78422 SPEAKER, J.W, CORP., MB Unit 6171, Milwaukee, W 53266
January 15, 1999Original
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=TH gOT4OOSLNt.|.l Ground Power Unit
Table 1: List of Vendors by Federal Vendor Code (FVC).
FVC Vendor Name and Address
7R617 WEICO,45 Sarah Drive, Farmingdale, NY 11735
7W514 GOODYEAR RUBBER PRODS.,329 McCarthy Hwy., Nnewark, NJ 07114
80019 K-D LAMP CO., P.O. Box 5374, Cincinnati, OH 45201-5374
81073 GRAYHILL lNC., P.O. Box 10373, La Grange, lL 60525
81349 Military Specifications, 41203-M
81860 BARRY DlV., BARRY-WRIGHT CORP., 700 Pleasant St., Watertown, MA 02172
83330 DIALIGHT CORP., 1913 Atlantic Ave., Mannasquan, NJ 08736
85814 NASON CO., P.O. Box 505, West Union, SC 29696
88573 lDl CORP., 1011 N. Mayfiar Rd., Milwaukee, Wl 53226
8K511 RAYBRO ELEC. SUPPLIES, P.O. Box 1351, Tampa, FL 33601
8W008 PRECISIONAIRE lNC., P.O. Box 2390, St. Petersburg, FL 33734
92477 AJAX WIRE SPECIALTY CO., 119 Bloomingdale Rd., Hicksvi l le, NY 11801
94222 SOUTHCO FASTENERS,210 N. Brinton Lake Rd., Goncord, PA 19182
9K537 DELCO ELECTRONICS DlV., GeneralMotors Corp., Downey, CA
9L773 SIEMENS AMERICAN, Park Ridge, lL
9Y685 LODAN ELECTRONICS, 1901 Ulmerton Rd., Largo, FL 34611
9Y685 LODAN ELECTRONICS, 1901 Ulmerton Rd., Largo, FL 34611
SIERR SIERRA PACIFIC, 1707 E. DelAmo Blvd., Carson, CA 90746
THERM THERMO-TEC, P.O. Box 946, Berea, OH 44017
YOKOG Johnson Yokogawa, 4 Dart Raod, Shenandoah IndustrialPark, Newnan, GA. 30265
4-1Page 4
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9OT4OOSLNGround Power UnitCHAPTER 4
ILLUSTRATED PARTS LISTSECTION 2
NUMERICAL INDEX
Part Number Figure No. - ltem No.
't-3712 2-'18
1-3712 3-36
01 -1 001 I 3-7
02-02370 2-2
02-20212 2-6
02-20278 3-
02-20074 3-5
02-20333 3-1 0
02-20212 3-27
0247376 +9
02-20073 3-5A
03-30242 2-
03-30241 2-4
03-18451 +1
06-60478 2-9
06-60295 2-',t4
06-60479 2-16
6555-2 2-20
6555-1 2-21
6555-3 2-19
06-60168 3-4
06-60496 3S
06-60495 3€
06-1 21 02 3-12
06-60478 3-24
06-60295 3-32
06-60479 3-35
6555-3 3-37
6555-2 3-38
6555-1 3-39
06-60162 +8
06-60577 +3
06-60576 +7
Part Number Figure No. - ltem No.
1 0-9 15-12
t0-9 1547
10-9 19-12
r0-9 164-22
10-9 168-22
012 +'t2
145 9-13
21-031 22-8
2556-6 8-35
41-126+28 6-1 I
60-435 9-15
705-1 208 9-3
705-101 I 9-5
5103-6 124
I 150 | 3-1
't2+902 164-27
124-903 164-27
51 31 -038 1$10
5131-038 I 5-46
161410-2 4-13
02025-00 8-21
330-01 36 5-4
330-0636 5-4A
5343-6 12-3
384 't5-46
387 15-39
394 15-26
398-39 12-3
600-02 16A-88
600-02 1 6B-8E
0621540 15-32
06350-01 15-15
06351 -1 15-35
06352-1 | 5-40
January 15, 1999Original
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9OT4OOSLNGround Power Unit
Part Number Figure No. - ltem No.
722-12',UB 16A-57
722-121t8 168-57
7307K38 16A-71
7307K38 1 68-71
7561-K4 15-27
7582K8 16A-20
7592K6 1 5-9
7592K6 168-20
77003N 1 0-1
821 9-SS-0632 16A-55
821 9-S5-0632 1 68-55
890-L 3/4" 5-1 8A
E9548K 11-4
89580K 1 0-9
89581 K 10-8
89843K 10-7
9OOFG 8-34
9031 2Al 30 't6A-61
9031 2A1 30 1 68-61
903124590 16442
9031 2A590 168-42
931 7-A-194 16A-36
9317-A-194 168-36
941 6K1 5-3 21-3
9416K71 21-6
941 6K77 21-10
94708A31 1 16A-72
94708431 1 168-72
9563K43 16A-17
9563K43 1 68-1 7
A02909 5-15
A02909 5-5
A029 t 0 5-2s
A06395-01 15-21
A98-32 16A-56
A98-32 168-56
AA0063 16A-56
AD8225 1+7
AGC 5 16A-16
Part Number Figure No. - ltem No.
AGC 5 1 68-1 6
AGC-20 16A-28
AGC-20 168-28
AH0024 9-4
AH5008 9-2
AKS4-1 0320130 16A-54
4KS410320130 168-54
AKS4-1 032-1 30 17-15
AKST-1032-'t30 18-16
AKST-632-130 17-11
AKST-632-130 16A-74
AKST-632-130 168-74
AKST-832-130 16A-91
AKST-832-130 168-91
801 01 50 5-1 1
801 0255 +21
801 0302 4-25
801 1 385 2-1
801 1 398-1 7-7
801 1 398-2 7-6
801 5258 &4
801 5309 1 6A-1
B0't5309 1 6B-1
801531 1 16A4
801531 1 168-4
801 s3s3 17-1
801 5357 6-1
B01 5539 1 5-1
801 5707 t6A-73
8016420 1 s-1
8018641 t5-43
B0't8642 15-44
802663 8-1
803308 164-29
803690 5-1 78
803690 5-78
803692 5-17
803692 5-7
80376-3058 1 6A-1 0
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-Lfl Ground Power unitPart Number Figure No. -ltem No.
130581 200 3-28
321415140 2-3
390800056 $15
390800057 3-19
94796312 9-1
94962224 9-1 4
321610090 3-9
322400100 3-3
3246'02100 3-l
324602100 +6
390802700 +2
3246,022100 +,33
#'to-24 1 5-36
#59 +22
02-20K1 3 1
1 280-43-N 7-10
131A-304Y t5-t 1
1 585A56 5-30
I N5552 16A-63
1 N5552 168-63
2000-6-8845 22-7
2018-6-85 22-9
202+a45 12-54
2024-8-8S 22-1
202702-10€s 8-36
204p-2-25 8-t 1
2040-2-25 8-26
2043€-8S 22-4
2071 -1 0-8S 22-6
20c249 16A-35
20c249 t6B-35
20P2-0650 8-2
21029245 22-5
2175T24 5-28
2175T25 5-29
244071 t6B-93
250330P2P2 t5-19
254350BKBK 't5-20
27E125 16A-34
Part Number Figure No. - ltem No.
27E894 164-34
27E894 1 68-34
2FA53-73-TABS 1$25
2FA5}73-TABS 16A'-21
2FA53-73.TABS 168-21
3144-12V 5-19
31 4B-1 2V 5-3
35481 2G-Y 1 6A-15
35481 2G-Y t68-15
363G 8-20
38524-282-1024 16A-19
38524-282-1024 168-19
3SBO2-PFRO1 P 15-4
35BO2.PFROl P 1i l
3SBO2.TFCGP 15-3
3SBO2.TFCGP 1$3
40G4:t2 168-92
411-12V 16A-23
411-12V 't68-23
471UA-2-A-1 164-32
4710-A-3-A-1 168-32
479748. 8-39
4797-68 8-37
479748 22-2
4T889 5-32
4X639 6-12
5T909 5-33
600$M 17-17
600A-22 16A-30
600A-22 168-30
600-A-22 174
6004-8 17-16
600c€ 18-20
6t F91 5 15-24
61 F91 5 16A-66
61 F91 5 168-66
661014/66101-8 16A-84
661014/66101-8 16844
70469N r0-tA
January 15, 1999Original
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9OT4OOSLNGround Power Unit
Part Number Figure No. - ltem No.
722-121t8 16A-57
722-121t8 168-57
7307K38 16A-71
7307K38 168-71
7561-K4 15-27
7582K8 16A-20
7592K6 1 5-9
7592K6 1 68-20
77003N 1 0-1
821 9-SS-0632 16A-55
821 9-S5-0632 1 68-55
890-L 3/4" 5-1 8A
89548K 't 1-4
89580K 10-9
89581 K '10-8
89843K 10-7
9OOFG 8-34
9031 2Al 30 16A-61
9031 2Al 30 1 68-61
90312A590 16A42
903't2A590 168-42
931 7-A-1 94 16A-36
9317-A-194 168-36
941 6K1 5-3 2',1-3
941 6K71 21-6
9416K77 21-10
94708A31 1 16A-72
94708A31 1 168-72
9563K43 | 6A-17
9563K43 I 68-17
A02909 5-1 5
A02909 5-5
40291 0 5-25
A06395-01 15-21
A98-32 't6A-56
A98-32 168-56
AA0063 164-56
AD8225 1+7
AGC 5 164-16
Part Number Figure No. - ltem No.
AGC 5 168-16
AGC-20 164-28
AGC-20 168-28
AH0024 9-4
AH5008 9-2
AKS4-1 03201 30 16A-54
AKS+10320130 168-54
AKS4-1 032-1 30 17-15
AKST-1 032-1 30 18-16
AKST-632-130 't7 -11
AKST-632-'t30 16A-74
AKST-632-130 't6B-74
AKST-832-'t30 164-91
AKST-832-1 30 168-91
8010150 5-1 1
801 0255 +21
8010302 4-25
801' t385 2-1
801 1398-1 7-7
B01 1 398-2 7-6
801 5258 6-4
B0'15309 164-1
801 5309 168-1
801531 1 16A4
801s31 1 1684
B015353 17 -1
801 5357 6-'l
8015539 't5-1
801 s707 164-73
801 6420 1 5-1
B0't8641 1 5-43
8018642 154
802663 8-1
803308 16A-29
803690 5-1 78
803690 5-78
803692 5-17
803692 5-7
80376-3058 164-10
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Ground Power Unit
Part Number Figure No. - ltem No.
804010 9-
BO4046-2 8-
8041 26 10-10
804300 10-
B0{308 6-9
80431 9 6-2
804320 6-1 3
804574 5-'t2
804902 5-21
805062 5-22
806080 9-6
807391 -3 11-10
807506 +1
8075098 12-5
807545 5-27
807868 5-2
807871 5-1
807875 5-1 0
808040 5-31
8081 80-1 +20
8081 80-B +
8081 82 +18
808321 1 1-3
808349 +16
808350 11-8
80835'l 11-9
808378 10-1 1A
808532 1 1-5
81 0039 8-29
B1 01 51 11-
B1 031 0A 5-24
81 03108 5-1 4
81 1079 5-20
81 1 109-34 16A-58
Bl 1 1 09-34 168-58
Bl 1 1 09-35 16A-59
81 't 109-35 168-59
B1 1 1 09-36 16A-60
B1 1 1 09-36 168-60
Part Number Figure No. - ltem No.
81 1 109AH 16A-s8
81 1 109A1 164-59
B1 1 109AJ 164-60
81 I 150A 5-64
B 1 1 386-1 7-12
B1 1386-2 7-14
811410 7-2
811411 7-3
s11442 13-19
811M3 13-
B11M4A | 3-3
8114448 13-4
s12382 I 4-5
B1 2384 1+15
I 1 2384 1+',t5
81408-3030 16A-5
81408-3030 168-5
B't412-3030 16A-7
I 1 41 2-3030 168-7
81414-3030 164-6
B14't4-3030 168-6
Bl 5707 16A-73
815707 168-73
B 1 5786-l 't6A-62
B1 5786-1 168-62
B't5786-2 16A-90
815786-2 1 68-90
815786A 16A-62
B 1 57868 164-90
8't8760A 't64-29
B I 87608 1 68-29
831 491 5-16
831 491 5-8
83308-50001 3 l6A-29
84490D 5-26
8A5003 13-17
8A5003 1 3-1 7A
8A5006 1 3-1
BKl1 13 1+',t8
January 15, 1999Original
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9OT4OOSLNGround Power Unit
Part Number Figure No. - ltem No.
HRECAl 1 6B-50
HRECBl 164-49
HRECBl 168-49
HRECCl 16A-48
HRECCl 't68-48
HRECOl r 6A-68
HRFBAl 16A-78
HRFCAl 6-8
HRFCBl 6-7
HRFCBl 16A-53
HRFCBl 168-53
HRFCCl o-o
HRFCC.I 't64-52
HRFCCl 168-s2
HRGCAl 7-8
HRGCBl 12-10
HRGCCl 12-9
HRGEKl 't+2
HRGEKl 1+4
HRIAA,I 13-12
HRIABl ' t3-13
HRIACl 13-14
HRIBCl 7-114
HRSCAl '15-36
HRTCA,I 1+9
HVsl 64 164-72
HVs1 71 7-4
HV5172 7-',\
HWBO38 16A-38
HWBO38 168-38
HWDO5O 16A-43
HWDOSO 1 68-43
HWD075 16A-70
HWEO5O 16A-47
HWEO5O 168-47
HWFO63 16A-69
HWFO75 16A-75
HWFO88 6-5
HWF125 16A-51
Part Number Figure No. - ltem No.
HWF,I25 168-51
t10004 't5-1 1
t10013 15-13
t10014 15-41
110020 15-46
tLoo51 't5-39
t10072 15-10
t10072 15-46
115012 1 5-26
t15012 15-46
t15014 16A-23
tL50'r4 168-23
t15022 5-1 9
t15024 5-4A
t15025 5-4
115043 1 68-23
t15052 16A-23
115070 5-3
lLsl 13 1 5-2
tN0015 6-1 1
1N5006 16A-57
tN5054 15-38
J385-1 2 13-10
J385-38 13-2
J385-38 13-18
J385-56 13-1 1
KH01 1 I 6-12
KH5040 5-1 3
KHs1 02 5-9
KHsl 1 2 5-1 7A
KH51 1 2 5-7A
KH5228 164-74
KH5231 q-A
KH5285 1 6A-91
KH5298 15-14
KH5302 16442
KH5302 16842
KH5303 164-6'l
KH5306 16A-54
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-LE Ground Power UnitPart Number Figure No. - ltem No.
EB52t7 124
E85224 11-12
E85228 10-tA
885229 12-3
E85285 | 1-1
E85287 11-2
E85404 7-5
EC50s2 8-23
EG0051 l4- '17
EG0051 164-13
EG0051 168-13
EG0053 1+16
EG0053 14-16
EG5001 14-6
EG5018 14-7
EH0158 5-1 8A
ESD5221 14-6
ESD5221 14-17
ESD-522'l 16A-13
ESD-5221 1 68-1 3
F80029 8-1 9
FC322-08 22-3
FH5007 164-15
FH5007 1 6B-1 5
Ftoo27 E-36
F10044 't2-54
Ft0045 8-1 1
Ft0045 8-26
Ft0059 22-9
Ft0074 22-5
F15139 22-1
Ft5159 22-1
Ft5182 22-224
F15190 22-2
F15205 22-1
Ft5207 22-6
FJ5004 227
F10014 8-39
F10047 8-37
Part Number Figure No. - ltem No.
FM0001 8-35
FM0003 22-3
FM44 9-2
FM57 9-4
FU0005 164-16
FU0005 1 68-1 6
FU0007 16A-28
FU0007 1 68-28
GE0002 8-2
GGt 08-NP-10-20 221
GG308-NP08-1 I 22-1
H-9400 214
HB1 EK1 7-13
HGGOSO 12-8
HGG2OO 1+1
HGJ225 7 -11
HHGO75 7-9
HHGIOS 1+3
HNBO5O | 5-30
HND063 15-17
HRBBAl 16A-41
HRBBAl 168-41
HRBCBl 164-4n
HRBCBl 168-40
HRECCI 16A-39
HRBCCl 1 68-39
HRBCC2 't5-37
HRBEKl 15-45
HRDCAl 1S16
HRDCAl 16A-46
HRDCA,I 16846
HRDCBl '15-8
HRDCBl 16A-45
HRDCBl | 68-45
HROCCl 15-7
HRDCCl 164-44
HRDCCl 168-4/'
HRECAl I 5-33
HRECAl 16A-50
January 15, 1999Original
4 -2Page 7
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9OT4OOSLNGround Power Unit
Part Number Figure No. - ltem No.
HRECAl I 68-50
HRECBl 16A-49
HRECBl 1 68-49
HRECCl 16A-48
HRECCl 168-48
HRECOl 16A-68
HRFBAl 16A-78
HRFCAl 6-8
HRFCBl 6-7
HRFCBl 16A-53
HRFCBl 168-53
HRFCC,I 6-6
HRFCCl | 6A-52
HRFCCl 168-52
HRGCAl 7-8
HRGCBl 12-10
HRGCCl 't2-9
HRGEKl 1+2
HRGEKl 1+4
HRIAAl 13-',t2
HRIABl ' t3-13
HRIACl 13-14
HRIBCl 7-114
HRSCAl 1 5-36
HRTCAl 1+9
HV51 64 16A-72
HVs1 71 7-4
HV5172 7-1
HWBO38 16A-38
HWBO38 168-38
HWDO5O 164-43
HWDO5O 168-43
HWD075 16A-70
HWEO5O 16A-47
HWEOSO 168-47
HWFO63 164-69
HWFO75 16A-75
HWFO88 o-c
HWF125 16A-51
Part Number Figure No. - ltem No.
HWF125 168-5' l
110004 15-1 1
110013 15-13
tL00't4 15-41
t10020 15-46
t10051 1 5-39
t10072 15-10
t10072 1 5-46
t15012 15-26
115012 1546
115014 16A-23
tL50't4 't68-23
1L5022 5-1 I
t15024 5-4A
t15025 5-4
115043 168-23
t15052 164-23
115070 5-3
lL51 13 15-2
tN00't5 6-1 1
tN5006 1 6A-57
tN5054 1 5-38
J385-1 2 13-10
J385-38 't3-2
J385-38 13-18
J385-56 13-11
KH01 1 8 6-'.t2
KH5040 5-1 3
KH5102 5-9
KHsl 1 2 5-1 7A
KH51 1 2 5-7A
KH5228 16A-74
KH5231 5-6
KH5285 16A-91
KH5298 15-14
KH5302 16A.42
KH5302 16842
KH5303 164-61
KH5306 16A-54
4-2Page B
January 15, 1999Original
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Ground Power UnitPart Number Figure No. - ltem No.
KH5306 168-54
KHAU-I7011-12 t6A-33
KHAU-17D11-24 168-33
L75PL2 18-27
LC1 2RT2 15-46
1F15307 16A
LFI 531 0 164-2
LF1 531 0 168-2
LFl 5359 6-
LF16442 15-
LF1642 16A-3
LF1 6697 r68
LFI 6698 15-
1F16698 168-3
1F180764 15-28
LF1 80768 1 5-29
1F6550 164-14
1F6550 1 6B-1 4
1F7451 22-1
LJ93030RS-H 5-13
LO't0538 16A-7
LO10538 168-7
1O1054 16A-5
1O1054 16B-5
1O1055 16A-6
1O1055 168-6
LO't429C 1 6A-1 1
LOl429C 168-1 I
LO1 492C 164€
LOt 492C r6B-8
1O1901 16A-9
1O1901 't6B-9
LOl 921 164-12
1O1939 168-1 2
1O1978 16A-10
LOt 979 168-10
LP-1 698-1 t9-6
LP-229e t9€
LP-3239-48 t9-6A
Part Number Figure No. - ltem No.
LP-53s 19-2
MA0052 1 5-6
ME0003 15-22
ME0005 1$35
ME0006 t540
ME0007 8-25
ME0008 12-2
ME0009 8-21
M80011 1()- l1
M80012 I 5-34
ME0013 1$15
ME0016 1r32
MEOO2E 15-42
ME5050 15-21
MF0002 1 5-20
MS1102 164-89
MSl122 16A-31
MSl122 168-3't
MS15795-803 164-39
MS15795-803 168-39
MS15795-805 15-7
MS't5795-805 16A-44
MS'15795€05 168-44
M535222-l 04 164-40
MS35222-1 04 16840
M535338-1 36 t5-8
MS35338-1 36 16A-45
MS35338-1 36 1 68-45
M535338-t 38 6-7
MS35649-264 1$16
M535649-265 16A-46
MS35649-265 1 68-46
M535649-284 'l$33
M535649-284 16A-50
M535649-284 1 6B-50
MS35650-304 6-8
MS51957-15 't6A-38
MSs1957-1s 1 68-38
MSs1957-30 16A-43
January 15, 1999Original
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leur6rro666 L 'g l. fuenuBr
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Ground Power Unit
Part Number Figure No. - ltem No.
sR5020 8-27
sR5040 8-20
sR5042 12-6
SSPO t3-15
ssPo-1 13-16
sT001 I 15-9
sT001 1 168-20
sT0020 16A-20
sT0023 15-27
sT0049 1 5-25
sT0049 164-21
sT0049 168-21
sT501 7 16A-71
T-1 755-4 5-9
TA0027 2-21
TAOO27 3-39
TAO124 2-20
TAO124 3-38
T45035 2-18
TA5035 3-36
TA5170 +4
TA5237 2-14
TAS237 3-32
TA5238 2-15
TA5238 3-34
TA5239 2-17
TA5244 2-2
T45246 2-
T45247 24
TA5248 +'l
TA5249 2-7
TA5249 3-31
TA5250 2-8
TA5250 3-30
TA5251 2-9
TA5251 3-24
TAs2s2 2-10
TA.5252 3-25
TA5253 2-',1'l
Part Number Figure No. - ltem No.
TA5253 3-26
TA5254 2-6
TA52s4 3-27
TA5255 2-12
T45255 3-28
TA5256 2-13
TAs2s6 3-29
TA5258 2-16
TA5258 3-35
TAs262 3-
TA53r/ 2-3
TA5378 3-l
TA5378 3-33
TA5381 4-8
TA5383 4-9
TA5389 34
TA5390 3-3
TA5429 3-10
TA5431 3-7
TA5431 3-5A
TA5432 3-5
TA5433 3-1 5
TA5434 3-1 9
TA5436 3-8
TA5437 3-6
TA5442 +2
TA544:r +5
TA5444 4-7
TA544S) 3-12
TA5451 3-9
TA5460 +22
T45477 5-32
TA5478 5-33
T45483 5-28
TA5484 5-29
TA5485 5-30
TBI 1 02 16A€8
T811?2, 16A-30
T81122 1 6B-30
TR-7 7-5
January 15, 1999Original
4-2Page 1 1
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i.H90T400sLNUIGROUND POWER UNIT
GHAPTER 4ILLUSTRATED PARTS LIST
SECTION 3DETAILED PARTS LIST
1. EXPLANATION OF COLUMNS
A. Figure/ltem No. Column lists the figure on which the item is shown and the item number as-signed to the detailed part. ltems listed but not illustrated are preceded by a dash (-).
I
B. Tl Part Number column lists the Trilectron, Ind., lnc., part number assigned and required toprocure the part from Trilectron. The abbreviation (Commercial) indicates several manufacturersmake the part and it is usually available from local sources, i.e., standard fittings, bolts, etc.
C. vendor part number coulumn lists the Vendo/s part number for purchased components.
D. FVC column lists the federal vendor's code for the vendor/manufacturer of purchased compo-nents.
E. Airline Part Number column is provided for the user to insert their system part number.
F. Nomenclature column presents the complete item name required for identification or procure-ment. Abbreviations used are in accordance with United States Military Standard M lL-STD 1 2D.
G. Units Per Assembly column provides the total quantity of the listed component util ized fortl'ratiassembly.
INSTRUCTIONS FOR ORDERING PARTS - Direct all inquires to:Trilectron lndustries, Inc.11001 US Hwy. 41 Nofth
Palmetto, Florida 34220-21 09 U.S.A.'Telephone (941 | 7 23-1841
Fax (941)723-3160lmportant Facts: When ordering, give the serial number of the unit; model number; full de-sciption of the part and the quantity required; and the lllustrated Parts List Figure and ltem numberfrom this manual. Give shipping method prefened.
January '15, 1999Original
4-3Page 1
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9OT4OOSLNGROUND POWER UNIT
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4-3Page 2
January 15,1999Original
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OtrY.c:f 0JA)Q
-(t(o(O(O
AR CANOPYsEcTtoN 4-3,FIGURE 5
CONTROL P,I ,NELACCESS DOORstcTtoN 4-5,FIGURE 5
T CANOPYSECTION 4_J. FIGURE 5
6il9to6c>=1EFxoXOE(n?r4z-
AIR FILTERASSEMBLY
sEcTloN 4-3,FIGURE I O
FIGURE 8
CONTROL PANELsEcTtON 4-J, FIGURE 15
CONTACTOR PANELsEcTtoN 4-3,
FIGURE I7
ATOR,l 4-3,
EXHAU5TYSTEM
GINEs€cTroN 4-5,FIGURE 8
f!(cIcoi'
Fo
ori.o
xo
ot -q
JD(ooAooa
z-
sEcTloN 4-3,FIGUREI I
ORAWBAR ASSEMBLsecTtoN 4-5. FTGURE 2
REAR AXLE CANOPY SUPPORTSAsSEMELY sEcTtoN 4-5,FtcuRE 7sEc'ItoN 4-3,FIGURE 3
FRONT AXLEASSEMELYsEcTroN 4-3,FIGURE 2
l,'0J
SsI
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4-3Page 4
IEI 9OT4OOSLNl l lcRouND PowER UN|T
Figure 2. Front Axle Assembly
f
FOR UNITS EQUIPPED WITHTOW BAR SLIDE BRAKEASSEMBLY, SEE FIGURE 21
January 15,1999Original
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1E9OT4OOSLNI .LIGROUND POWER UNIT
FIG.ITEMNO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSY
TIPARTNO. FVC NOMENCLATURE
2-. .t . .
2..3.4.5.6.7.8.9.10111213,141516' t718192021
January 15,1999Original
TA5246 . . 03-302428011385. . 02-20K13T45244 . . 02-02370T45377 . . 321415140.T45247 . . 03-30241
OAT39OAT39OAT39OAT39OAT3912867OAT39't286712867OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT391286722938625896258962589
. 12867
.TA5254..02-20212 . .
.TA5249..12867
.TA5250..12867
.TA5251..06-60478 . .
. TA5252 . . 130580500. . .
. TAs253 . . 130581100. . .
. TA5255 . . 130581200. . .
. TA5256 . . 130355100. . .
.TAs237..06-60295 . . .
.TAs238..32145140 . .
.TA5258..06-60479.. .
.TA5239..12867
. TA503s . .1-37' , t2. . . . .6555-3
. TA01 24 . . 6555-2
.TA0027..6555-1
AXLE ASSEMBLY, With HubsDRA\ /BAR Assembly (Modified).BOLT, Queen, 1"-14 .LKNUT, 1"-14\ /ELDMENT, Front Axle .BOLT, Lug,112"-20HUB, WCupsNUT, Hex, NF 1/2'-20.WASHER, LK,1I2' 'SEAL, GreaseCONE, Inner .CUP, InnerCUP, OuterCONE, Outer.WASHER, SpindleNUT, Spindle.CAP, Grease .KEY, Cotter, 1/8" x 1-112"RlM, With Tire, Assy, 6.90x9 NHS, Five Bolt. . .FLAP, Wheel, 6.90x9.TUBE.6.90x9TIRE, 4 Ply Nylon, 6.90-9
,|
I111
152
15153?
33333332222
-ITEM NOT ILLUSTRATED
4-3Page 5
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9OT4OOSLNGROUND POWER UNIT
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4-3Page 6
January 15,1999Original
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9OT4OOSLNGROUND POWER UNIT
6)9
\/
(1 4)x. p;
January 15, 1999Original
Figure 3. Rear Axle Assembly. '4-3
Page 7
(b
Y-,d
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of A
mer
ican
Airline
s
lE9OT4OOSLNl l lcRouND PowER uNtT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATUREFVC
UNITSPERASSY
3-. .T45262..02-202781 . . TA5378 . 324602100. . .2. . REF3. . TA5390 . .322400100. . .4. . TA5389 06-601685. . TA5432 . .02-20074-sA.TA5431 . .02-200736.. TA5437 .06-604967.. TA5431 . .01-100188. . T45436 06-604959..TA5451 .321610090.10.T45429 .02-2033311 320112060. . .12.TA5449..06-1210213 . . 320112060.14 . 1286715 . TA5433 390800056. . .16 390908032.-16A . .390908033.. ..7 . REF
. REF
. TA5434 . 390800057. . .
. REF
. REF
. REF
. REF
.TA5251..06-60478.. .
. TA5252 . 130580500. . .
. TA5253 . . 130581100. . .
.TA5254..02-20212.. .
. TA5255 . . 130581200. . .
. T45256 . . 130355100. . .
.TA5250..12867
.TA5249..12867
.TA5237..06-60295 . . .
. TA5378 . . 3246022100. .
.TA5238..32145140.. .
.TA5258..06-60479.. .
. TA5035 . .1-3712. . . . .6555-3
. TA0124 . .6555-2
.TA0027..6555-1
OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT3912867OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT39OAT391286712867OAT39OAT39OAT39OAT3922938625896258962589
,8192021222324252627282930313233343536373839
ASSEMBLY, Rear Axle . . REFPlN,Cotter, 1"x1l8". . . . .2RIVET , , .2NUT,SelfLKing,9/16"NF . . . . .2BOLT, Shackle, 9/16" NFx 3.50". . 2BRACKET,Spring,Rear. . . . . .2BRACKET,Spring,Front. . . . . .2U-BOLT . 4SPRINGASSEMBLY,Leaf . . . .2CLAMP,Axfe. . . . . . .2NUT,SelfLKing, 1/2"NC . . . . .8BEAMAXLE. . . .1NUT,PlainHex,3lE"-24,Grd#5 . . . . . .4WASHER,LK,3/8 ' . . . . .4SCREW, Cap, HexHd.3l8"-24x 1", Grd#5 . . . . 4BOLT,Lug, l l2"-20 . . . .15DRUM,Brake,7"x1-314" . . . . . .2DUOSERVE, WPaTk, RH, T" . . . 1DUOSERVE, WPark, LH, T". . . . 1LEVERASSEMBLY.BTaKe . . . .2SPRfNG,HoldDown . . . .2SHlELD,Dust . . .2PLATE,Backing . . . . . ,2SHOEANDLINING . . . .4SPRlNG,Return . . . . . .2CAMSHAFT,BTake . . . .2SEAL,Grease . . .3CONE, lnner. . . .3CUP, lnner . . .3HUB,WCups . . .2CUP,Outer . . . . .3CONE,Outer. . . .3WASHER,LK,1I2" . . . .15NUT, Hex, NF 1/2'L20. . . 15WASHER,Spindle . . . . .3KEY,Cotter,1l8"x1-112' . . . . .3NUT,Spindle. . . . . .3CAP,Grease. . . .3RfM,6.90)9NHS,FiveBolt . . . . . . . . 2FLAP,\Mteel ,6.90x9. . . .2TUBE,6.90x9 . . .2TIRE,4PlyNylon,6.90-9 . . . . .2
January 15,1999Original
_ITEM NOT ILLUSTRATED
4-3Page 8
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9OT4OOSLNGROUND POWER UNIT
r
@
(iX(?fr
January 15,1999Original
Figure 4. Handbrake Assembly.I
4-3Page 9
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.E90T400sLNI I IGROUND POWER UN|T
EIG..EM
NO.
VENDORPARTNO.
TIPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
4-. 808180-8 .1. .T45248 .03-18451-1 . 8075062. . TA5442 390802700. . .3. 06-60577 . .4. . TAs170 . .4601-475 . . TA5443 . . 390802515. . .6. . . 324602100.
.TA5444..06-60576
.TA5381..06-60162.. .
.TA5383..02-07376 . .
. 12867
.12867
161-01 0-2 .. c8180-1. COMM. 808349
011 .. 808182 . .
4-3Page 10
'12867 HANDBRAKEASSEMBLY.. . . . . .RE0AT39 LEVER. Orscheln12867 BRACKET, Brake Lever0AT39 YOKE. #4. . .0AT39 ROD, Brake22938 NUT, Hex, 3/8"-NF0AT39 PIN , Clevis, 3/8" x 1-118" lg
F1
142444I
I
2233II121I15111112
7.8.9.1011121314151617181920'r.122232425
OAT39OAT39OAT39
PlN, Cotter, 3132" x 3/4" lgCROSS SHAFTBLK,Bearing.. .
0AT39 LEVER, Forging12867 BOLT, Hex, 1/4"-NC x1-314" lg, Grd. #5. . . . . .12867 NUT,LK, Hex, 1/4"-NC0AT39 FITTING, Conduit End, Grooved.0AT39 U-BOLT, With Nuts12867 CABLE, Handbrake Assy., 101" lg12867 BOLT, Hex Hd., 5/16'-1 8 x 1-114" lg . . .12867 BRACKET, Brake Cable, Front Mounting0AT39 FITTING, Conduit, Threaded End12867 BRACKET, Brake Cable Mounting, Rear12867 NUT, Hex,5/16'-NF. 12867
808180-1 . . 12867 CABLE, 1x19 Stranded x123"lg8010255 . . 12867 SEAT, Spring, Parking Brake ReturnTA5460 . . #59. . . 92477 SPRING, 1" Dia.,3.8" lg, .135" Dia. Wre, .
. . CS541-3 0AT39 FITTING, Clevis, Open End
. . CS551-2 0AT39 FITTING, End, Stepped Clevis8010302. . .12867 PAD,Rubber.
-ITEM NOT ILLUSTRATED
January 15,1999Original
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9OT4OOSLNGROUND POWER UNIT
Eiti$ao96EU=vt
January 15,1999Original
4-3Page 1 1
Figure 5A. GPU Left Side View.
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ffi9OT4OOSLNI I IGROUND POWER UN|T
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
3.. t15056.. .. . . 1L5070. . .. . .115100.. .
314A-24V . . .3148-12V . . .314B,-24V . . .1196.312.
12867128671286701 36401 36401 36401 364
. . 01364
5.. . REF1..807871.. .2. .807868 . . .
90T400SLN Ground Power Generator . REFASSEMBLY,FrontCanopy . . . . 1ASSEMBLY,RearCanopy . . . . .1BEACON, AmberWarning 24V (Optional) . . . . 1BEACON, Blue Waming 12V (Optional) . . . . . . 1BEACON, Blue Waming 24V (Optional) . . . . . . 1BULB, Replacement, 12V(Optional) . . . . . . . . 1BULB, Replacement, 24v(Optional) . . . . . . . . 1
-38 . t15172. . .20048H8A. . .-38. t15173. . . 2004BHRA. . .-38 , t15174. . .2004BHAA. . .-38. t15175. . . 2004BHCA. . .-38 . 115181 . . . 01-0441566-00
4..1L5025.. .330-013644. 1L5024. . . 330-06365.. A02909 . . .6. . KH5231 . .C7-20-6A. 811150A7..803692.. .-7A.KH5112..E3-67-15-78. 803690 . .8. .83149t. . . .9. . KH5102..T-1755-410.807875.. .11.80101s0..12.B04574.. .13 . KH5040 . . LJ93030RS-H .14 . 810310815.A02909..16.83149t. . . .17.803692.. .-17AKH5112..E3-67-15-178803690.. .18 . C05088 . . 401074. . . . .18A EH0158 . . 890-L 314"19 . tL5022. . . 314A-12V . . .20 .811079 .21.804902.. .22.805062.. .2324 . 810310425 . AO291026.84490D..27.807545.. .
4-3Page 14
Alternate Part- Electronlc StrobeAUSTINAUSTINAUSTINAUSTINAUSTIN
. BEACON, BLUE, 1224V, Model20O4(Optional) . 1
. BEACON, RED, 12124V, Model20O4(Optional) . . 1
. BEACON, AMBER, 12124V, Model2004(Optional) 1
. BEACON, CLEAR, 12l24V,Model 2O04(Optional) 1
. FLASH TUBE ASSY, FT1OA . . . 1
80019 REFLECTOR,AmbeT . . .280019 REFLECTOR,Red . . . . .212867 PlACARD,Warning,HighVoltage. . . . . .12M626 LATCH,Soft . . . . . . . .412867 BRACKET,LatchSupport . . . . . . . . .212867 DOOR, Inspection, Assembly . . . 194222 LATCH,KnobStyle . . . .212867 ASSEMBLY, Trim, Inspection Door . . . 112867 PLACARD, Caution: Rotating Parts.. . . . 104729 HANDLE, lnternal . . . . .812867 STATIONARY Mid-canopy Assembly . . . 112867 PLACARD,Warning . . . . 112867 PI-ACARD, Caution: Maint. SeMce Schd. . . . . . 1SIERR HlNcE,Sl ipAssembly. . . . . . .812867 PLACARD,ACCabIe#2.. . . . .112867 PLACARD,Warning,HighVoltage. . . . . .112867 PLACARD, Caution: Rotating Parts.. . . . 112867 DOOR, lnspection, Assembly . . . 194222 LATCH,KnobStyle . . . .212867 ASSEMBLY, Trim, Inspection Door . . . 18K511 PLUG, Engine BLK Heater, 110VAC. . . . 18K511 BOX,Bel l . . . . . .101364 BEACON,AmberWarningl2V(Opt ional) . . . .112867 PLACARD, "Use Cable #1..." . . . 112867 PLACARD, ldent i f icat ion . . . . . .1'12867 CABLE ASSY, AC Power, Gomplete, 30' . . . 112867 PLACARD,EnginePre-Heater. . . . . . .112867 PLACARD,"ACCABLE#1. . . . . . .112867 PLACARD, Warning, TOW BAR..." . . . . 112867 PLACARD,EngineCoolant . . . .112867 PLACARD,SerialNumber. . . . . . .1
January 15,1999Original
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1E9OT4OOSLNI I IGROUND POWER UNIT
VIEWFROM REAR
VIEW FROM FRONT
Figure 5C. GPU End Views.January 15, 1999Original
4-3Page 13
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ffigOTAOOSLNIIIGROUND POWER UNtr
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSYNOMENCL.ATURE
5- . . REF . 12867 90T400SLN Ground Power Generator . REF1..807871 . . . 12867 ASSEMBLY,FrontCanopy . . . .12. .807868 . . . 12867 ASSEMBLY,RearCanopy . . . . .13. . tL5056.. .. . . tL5070. . .. . .115100.. .
-38 . t15172. .-38 . 115173. .-38 . 115174.-38 . t l517s. .-38 . tL5181 .
314A-24V . . .3148-12V . . .3148-24V . . .1196.312.
.2OO4BHBA.. .AUSTIN
.2OO4BHRA.. .AUSTIN
.2OO4BHM...AUSTIN
.2OO4BHCA.. .AUSTIN
. 01-0441566-00 AUSTIN
01364 BEACON, AmberWarning 24V (Optional)01364 BEACON, Blue Waming 12V (Optional) . .01364 BEACON, Blue Waming24V (Optional) . .
.1
.1
.101364 BuLB,Replacement, l2V(Opt ional) . . . . . . . . 1
. . 01364 BULB,Replacement,24V(Opt ional) . . . . . . . . 1Alternate Part- Electronlc Strobe
BEACON, BLUE, 1A24V, Model2004(Optional) . 1BEACON, RED,12l24V, Model20O4(Optional) . . 1BEACON, AMBER, 12124V, Model2OO4(Optional) 1BEACON, CLEAR, 12124V, Model20O4(Optional) 1FLASHTUBEASSY,FTIOA . . .1
REFLECTOR, AmberREFLECTOR, RedPLACARD, Warning, High Voltage.LATCH, Soft . .
4. . tL5025. . . 330-0136 . . . 800194A . 115024. . . 330-0636 . . . 800195.. A02909 . . 128676. . KH5231 . . C7-20 . 2M626-6A.811150A . .128677..803692 . . . 12867-7A. KH5112 . . E3-67-1s. . . . 94222-78.803690.. 128678..83149t. . . . 128679. . KH5102 . . T-17s5-4 0472910.807875.. . 1286711.8010150.. 1286712.B,04574.. . 1286713 . KH5040 . . LJ93030RS-H . SIERR14.8103108 . .1286715.402909.. 1286716.83149t. . . . 1286717.803692.. . 12867-17A KH5112 . . E3-67-15. . . . 94222-178 803690 1286718 . C05088 . .401074. . . . .8K51118A EH0158 . . 890-L314" . . 8K51119 . 1L5022. . . 314A-12V . . . 0136420.811079. . .1286721.804902.. . 1286722.805062.. . 1286723. . . . ' ,1286724.810310A . . '1286725 . A02910 1286726.84490D.. . 1286727.807545.. 12867
4-3Page 14
BRACKET, Latch Support . . .DOOR, lnspection, AssemblyLATCH, Knob StyleASSEMBLY, Trim, Inspection DoorPLACARD, Caution: Rotating Parts..HANDLE, InternalSTATIONARY Mid-canopy AssemblyPLACARD, WarningPLACARD, Caution: Maint. Service Schd. .HINGE, Slip Assembly . . .PI-ACARD, AC Cable #2. . .PIACARD, Warning, High Voltage.PI-ACARD, Caution: Rotating Parts..DOOR, Inspection, AssemblyI-{TCH, Knob StyleASSEMBLY, Trim, Inspection DoorPLUG, Engine BLK Heater, 1 10VAC.BOX, BellBEACON, Amber Warning 1 2V (Optional)PLACARD, "Use Cable #1.. ."PLACARD, ldentifi cationCABLE ASSY, AC Power, Complete, 30'PLACARD, Engine Pre-Heater.PI-ACARD,'AC CABLE #1"PLACARD, Warning, TOW BAR...'PLACARD, Engine CoolantPLACARD, Serial Number .
22142121II11181111211111
January 15,1999Original
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IE9OT4OOSLNI I IGROUND POWER UNIT
FIG.ITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEUNITSPER
FVC PARTNO. NOMENCLATURE ASSY5-
28.2930.3132.33.
TA5483 . .2175T24.. . .0KVE0 CHOCK,HardRubber. . . . .2TA5484 . .2175T25.. . .0KVE0 LlNtGGE,Chock. . . . . .2TA5485..1585456.. . .0KVE6 CABLE,Chock,Connect ing . . . . I808040 . . .12867 DlvlDER,StorageWel l . . . . . .1TA5477..4T889 .25795 EXTINGUISHER,FiTe . . .1TA5478 . .5T909 .25795 BRACKET,Mount ing,FireEXinguisher. . . . . . l
-ITEM NOT ILLUSTRATED
January 15,1999Original
4-3Page 15
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tBu!6uo6661 '91 fuPnUEr
9l eoBde-?
'flquassy Ja^o3lsnO uexo'l papualxS 'g eln613
it\th"dflibl8tr
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iE9OT4OOSLNI I IGROUND POWER UNIT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSYNOMENCLATURE
6.. . 1F15359. . . 12867 EXTENDEDLEXAN DUSTCOVERASSEMBLY . 11. .8015357. . .12867 SlDEPLATES,GaugeWindowOption . . . . . .22 . . 804319 12867 \ /ELDMENT, Hinge Support, Gauge Window . . . 13. . NotAssigned4. .E,015258. . . 12867 DusTCOvER,LexanExtendedPanelOption 15..H\/F088.. . '12867 SCREWPhi l ,PanHD., 10-32x7l8,SST.. . . . .66. . HRFCC1.. . 12867 WASHER,FL,#10,SST. . . . .127.. HRFCBI. . MS35338-138.12867 WASHER,LK,#10,SST . . . . .68. . HRFCAI. . MS35650-304 .12867 NUT,Hex, 10-32,SST.. . . . . .69. .804308 . . . 12867 FRAME,Support ,Gauge\Mndow . . . . .110 . Not Assigned11 .1N0015. . .41-1264-28 . .7W514 PAD,Rubber,Neoprene, 1/8THK,2.75F-f . . . .112 . KH0118 . . 4X639 . 16327 RIVET, Pop,3/16 DlA., (1/8-1/4 Grip) . . 1613 804320.. . 12867 HlNcE,GaugeWindow . . . . . .114. fN5007.. . . 12867 FOAMRUBBER, 16x.625x3/16 . . . . .115.KH5356..57-10-201-40.94222 LATCH . . .216. H\ iA/8063.. . 12867 SCREWPHD,4-40x5/8,SST . . . . . .417.HRBCC1 . .12867 WASHER,FL,#4,SST.. . . . . .818.HRBCB1.. . 12867 WASHER,LK,#4,SST . . . . . .419. HRBCK1.. . 12867 NUT,Hex,4-40.. . . . . .4
_ITEM NOT ILLUSTRATED
January 15, 1999Original
4-3Page 17
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ffi9OT4OOSLNIIIGROUND POWER UNlr
REAR CANOPY
'/<I I
t)/.
oiSIDE VIEW END VIEW
,,"=\
\rl
ii// ,::-
\T
l \ r
SIDE VIEW
FRONT CANOPY
4-3Page 18
January 15,1999Original
Figure 7. Support, Canopy Pivot.
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rt90T400sLNI I IGROUND POWER UNIT
FIG. TI VENDORPARTNO.
ITEM PARTNO. NO. FVC
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
7-. .REF .128671..HV5172.. . 128672..811410. . .128673..811411 . . .128674..HV5171.. .128675.. E85404.. TR-7. .76474-6.8011398-2. .128677..8011398-1 . .128678..HRGCA1 . .128679.. HHG075.. . 1286710 . sA5068 . . 1280-43-N . . . 5556611 .HGJ225 . . .1286711AHR|BC1 . . .1286712 .8 ' , t1386-1 . . 1286713.HB1EK1.. .12867-14. Bl 1386-2 . . 12867
-ITEM NOT ILLUSTRATED
SUPPORT, Canopy Pivot. . . REFNUT,LK,7t16' , -20 . . . .12GUfDE,ROD,Ganopy,7l16"-20. . . . . .4\ /ELDMENT,CanopyGuideRod . . . . . 4NUT,Hex,7l16"-20 . . . .4RODEND,7|16"-20 Female . . . .4BRACKET, Canopy, Front, Pivot Mtg, R/H . . . REFBRACKET, Canopy, Front, Pivot Mtg, UH . . . REFNUT,Hex, 114"-20 . . . REFBOLT,Hex,1l4"-20x.75"Grd.8 . . . . REFWASHER, Nylon 7/16" l.D.x 3/4" O.D.x 318" . 12BOLT, Hex Hd., 3/8'-16 x2.25", Grd 8. . . . . . . 6WASHER,FL,3/8" . . . , .4BRACKET, Canopy, Rear, Pivot Mtg, R/H. . . . . 1NUT, LK, Hex, 3/8"-16 . . . 2BRACKET, Canopy, Rear, Pivot Mtg, UH . . . . . 1
4-3Page 19
January 15,1999Original
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ffi9OT4OOSLNI I IGROUND POWER UN|T
AIR CLEANERASSEMBLY,SEE FIGURE 10
ETHER START
4-3Page 20
January 15,1999Original
Figure 8. Engine Mounted Components and FuelSystem
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iE9OT4OOSLNI I IGROUND POWER UNIT
FIG.ITEMNO.
TIPARTNO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSY
8-12
3
R/C NOMENCLATURE804046-2 . .12867 ENGINEMOUNTEDCOMPONENTS . . . . . REF802663..82663-4347..15434 ENGINE,6BT-5.9 . . . . .1cE0002 . .20P2-0650. . . 32770 GENERATOR,90KVA,2400RPM,KaIo@. . . . . 1
Alternate PartGE5O42 . . 430PSL1315A. 00705 GENERATOR, g0 KVA, 2000RPM, Marathon@ . 112867 12867 BOLT, Hex Hd., M12 x 1.72x 35MM
Grade#10.9. . . . 11WASHER,LK,Sp| i I , 112" . . . .11MOUNT,Engine,Front, lsolation . . . . . 1WASHER,Snubbing,Front . . . .1MOUNT,Engine,Rear, lsolat ion. . . . . 2WASHER,Snubbing,Rear. . . .2BOLT, Hex Hd. M16-2.0 x 90MMGrade10.9 . . . . . 1WASHER, LK, Split Steel 16MM . . . . . . 1ADAPTER,9OO,1/8"MPTX1/8'UIC . . . . 1NUT, LK, Hex., .875"-9, Grade 8. . . . . . 2BOLT,HexHd., .875"-9x5",Grade8. . . . . . . .2WASHER,FL,.875' . . . .4WASHER,LK,.875' . . . .2BOLT, Hex Hd., M36 x 80MM . . . 4WASHER,LK,5/16" . . . .4MAGNETIC PICKUP, Governor, Figure 14 . . . . 1FAN,Radiator,6BT . . . .1SwTCH,WaterTemperature,22loF . . .1SENDER,WaterTemperature. . . . .1KlT, EtherStart, See Figure 19 or20 . . . 1HEATER, Engine Blk, 110V,750W Cummins@. 1HEATER, Engine Blk, 220V, 750W, Cummins@. 1CORD,Heater(PartofEC5032) . . . . . . 1VALVE,FuelShutof f . . REFSENDER,Oi lPressure . . .1ADApTER,900,1/g ' ,MPTx1/g"JlC . . . . 1SWTCH, OilPressure, 10 psi . . . 1BELT,Fan . . .1BUSSBARASSEMBLY. . . . . .1STARTER,Engine, 12VDC . . . .1STARTER,Engine,z4V.. . . . .1ALTERNATOR,I2VDC . . . . . .1ALTERNATOR,24V.CARTRIDGE,FuelFi l ter ,Replacement. . . . . . 1CARTRIDGE,FuelFi l ter ,Replacement. . . . . . 1FlLTER,Fuel ,Racor@ .. .1HOSE,#6x59" . . . . . .1ADAPTER,O-Ring,7l8"-14x9116"-18 . . . . . .2Fl f i lNG . . . . . .2
4. . 128675.. VM0010..22003-136 . . VM0011 . . 9810145-3. . .7. .VM0013..22004-138 . . VM0014 . . 9810145-04 . .9 . . 't2867
1286781 86081 86081 86081 86012867
10 . 12867 1286711 . Ft0045. . .2040-2-25. . .01276'12 . 12867 1286713 . 12867 1286714 . 't2867 1286715 . 12867 1286716 . 12867 12867't7 . 12867 '1286718 . REF .1286719. F80029 . .421131.. . . .1543420 . sR5040. . 363G. . 5919721 . ME0009 . . 02025-00 . . . 1647622.23 . EC5032. . 39',16127 15434
1543415434128671 6476012768581415434128674G3669K5374G3664G3664G3664G36641990012760127601276
-23A24.2526.2728.2930.
EC5446..3916128.. . .. .3905113.. . .
REF .ME0007. . 0250500Ft0045 . . . 2040-2-25 . . .sR5020.. SP-2-BB-5R..
. .3911562.. . .Bl 0039
391 68541113277301 662831
323334353637
: :. EB0s72 . .. FM0001 . .. F10027. . .. F10047
January 15,1999Original
3903640390341 09OOFG2556-6202702-10-65.4797-68
4-3Page 21
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fi9OT4OOSLNI I IGROUND POWER UNIT
PERASSY
PARTNO.
FIG.ITEMNO.
TIPARTNO.
AIRLINEPART NO. NOMENCLATURE
8-38. E80330.. CP-308 2977139 . F10014 . . 4797-48. . . .01276
-ITEM NOT ILLUSTRATED
VALVE,Gheck . . .1Fl f i lNc,Swivel ,7 l16"-20#4 . . . . . . . 1
4-3Page 22
January 15, 1999Original
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iHeoT4oosLN
Figure 9. Radiator and Associated Hardware
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
9-. .804010 . .1 . . EBO552 . . 94796312 . . .2. . AH5008.. FM44.3. . CY0036..705-12084.. AH0024.. FM57.5. . CY0037..705-10186..806080 . . .7. . CY0025..900729-48. . COMM9. . COMM10 . coMM11 . COMM12 . COMM13.VA5000..145.14 . E85071 . . 94962224 . . .15.E85134..60-43s
-ITEM NOT ILLUSTRATED
January 15, 1999Original
12E67762256V6256V625241616V625128670127612867128671286712867128670G852762256V625
RADIATOR/COOLINGSYSTEM .. . . REFMDlATOR,6BTEngine. . . . 1HOSE, Radiator, Upper, 1-314" l.D. x 19" Lg. . . . 1CLAMP, Hose, #28, 1-114" lo 1-314" . . . . 2HOsE,Radiator,Lower,2.25l .D. . . . . . 1Cl-AMP,Hose,#32. . . . .2BRACKET,RadiatorMounting . . .2ClAMP,Hose,Hydraulic,3/4"#4 . . . . . 2BOLT, Hex Hd., 5/16"-18x.625" Gd I . . . . . . . 7BOLT, Hex Hd., 5/16"-18x1.0"Gd I . . . . . . . . 8WASHER,FL,Plated,5/16" . . .15WASHER, LK, Spli t , Plated,5/16' . . . 15NUT,Hex,5/16'LlS,Plated,GradeB . . . . . . .2DRAIN, Petcock, Radiator, 1/4" NPT. . . . 1SHROUD,Radiator . . . . 1HOSE, Radiator Over Flow, 5/16" l.D. . . . 1
4-3Page 23
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ffi9OT4OOSLNI I TGROUND POWER UNIT
Figure 10. Engine Air Filter Assembly
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATUREF\/C
UNITSPERASSY
10-.804300..1. .E85195..77003N-1A.E85228..70469N2. . E85101 . . Q27370 . . . .3. . COMM4. . COMM5. . COMM6. . COMM7.. E85102..89843K8.. CY5036..89581K9.. CY5035..89580K10 .B04126 . .11.ME0011..3781-325-11A808378 . . .12 . COMM
13 . COMM 1286714 . COMM 1286715.COM .12867
16 . 12867 1286717 . 12E67 12E67
-ITEM NOT ILLUSTRATED4-3Page 24
ENGINE AIR FILTER ASSEMBLY . . . REFAIRCLEANER.. . . . . .1ELEMENT,AirCleaner, Replacement. . - . . 1BAND,Mount ing,Sn . . . . . .2BOLT, Hex Hd., 5/16"-1 8x718" Plated. . . . . . . 4WASHER,FL,5/16' ,Plated . . . .8WASHER,LK,Spl i t ,5/16",Plated. . . . . . . . .4NUT,Hex,5/16'-18,Plated,Grade8 . . . . . . .4REDUCER, Hose, Hump, 3" to 3-1/2u . . . . . . . 1CLAMP,Hose,3.0". . . . .2CIAMP,Hose,3-1/2" . . . . . . .2BRACKET, Air Filter Mounting . . . 1FILTERMINDER . . . . . . 1BRACKET, Mounting, Filter Minder@ . . . 1BOLT, Hex Hd., M12x 1.75 x 30MMGrade 10.9 .WASHER, FL M12WASHER, LK, M12BOLT, Hex Hd., M12 x 1.75 x 35MMGrade 10.9 .WASHER, FL M12WASHER, LK, M12
12867767007670076700128671286712E671286776700767007670012867591 501286712867
242
233
January 15,1999Original
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lE9OT4OOSLNT.LIGROUND POWER UNIT
Figure 11. Engine Exhaust Assembly
END VIEW
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSYFVC NOMENCLATURE
11..810151 . , .12867 EXHAUSTSYSTEM ..REF1. . E85285. . TS40TRR0. . .65453 MUFFLER,Si lencer,4"Out let . . . 12. .8B5287 . . TS40TRR0.. .65453 Bl-ANKET,Thermal . . . .13. .808321 . . . 12867 BRACKET,Exhaust,JohnDeere . . . . .14. . CY5018..89548K 76700 CLAMP,Gui l lot ine4.0". . . . . .45. . 808532 . .C8532.. . . .76700 \ ,ELDMENT,Tube&Elbow,4.0" . . . . 16. . . .C8334 .76700 ELBOWgOo,4.Ou,Modif ied . . . .17. . E85160.. C8332.. . . .76700 ELBOWgOo,4.Ou,Modif ied . . . .18. .808350.. . 12867 SEAL,Exhaust,4.0" . . . . . .19. .808351 . . . 12867 PLATE,Seal,HoldDown,4.0". . . . . .110 . 807391-3 . . 12867 STRAP,Muff lerMounting . . . . . 111 .COMM STRAP,TieWrap . . . . .312 . E85224 . .11002. THERM . . . \ /RAP, lnsulat ingExhaust,2"x50' . . . . .3
-ITEM NOT ILLUSTRATED
January 15,1999Original
4-3Page 25
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.E9OT4OOSLNTIJGROUND POWER UN|T
\^ g =-@@
Figure 12. Fuel Tank Assembly
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
12-.808912.. .12867 FUELTANK(Standard). . . . . REF.. .808912-3. . 12867 FuELTANK,StainlessSteel(Opt ional) . . . . REF1..88844 12867 WELDMENT,FuelTank . . . . . .12. . ME0008.. C4253-10 . . .16476 SENDER,FuelLevel . . . .13. . E85092. . #398G . 7R617 CAP,FuelFil l , Protectoseal@(Optional) . . . . . 1. . . E85183..5343-6. . . . .7R617 CAP,FuelFi l l ,Bai lHandle(Standard) . . . 14. . E85217..5103-6. . . . .7R617 SCREEN,FuelNeck . . . .15. . 8075098 . .12867 PICK-UPFuel3/8"-16NPTxg/16'-18Tube. . . . . 15A. F10044.. .2024-645.. .01276 FlTTlNGgOo,3/8 ' -16NPTx7/16"-20Tube.. . . .16. . SR5042. .149275. . . . .04034 SwlTCH,FuelLevel(Shutdown)(S39) . . . . . .17. .806156.. .12867 GASKET . . . . . .18. . HGG050. . . 12867 BOLT, HexHd., 114"-20x.50" Grd.#8. . . . 69. .HRGCC1 . .12867 WASHER,FL,1|4" . . . . .610.HRGCB1 . .12867 WASHER,LK,1|4" . . . . .611 . TS0007.. . 12867 PLUG,Sq.Hd., 112"-14NPT,Sch.#40.. . . . . .212.HRfBA1 . . . 12867 NUT,HEX,3/8-16 . . . . .413.HRlBBl . . . 12867 WASHER,LK,3/8 . . . . .414.HRlBCl . . 12867 WASHER,FL,3/8 . . . . .415.1F7797 . 12867 SUPPORT,FUELTANKASSY . . . . . .216.87390A.. . 12867 STRAPASSY,FUELTANK . . . .117.873908. . 12867 STRAPASSY,FUELTANK . , . .1-ITEM NOT ILLUSTRATED
4-3Page 26
January 15, 1999Original
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Figure 13. Engine Battery Assembly
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
13- . 811443 .1. .8A5006..1150..2. . \ / l -5026.. J385-383. . 81144444. . 81144485. . W0012 . . 12867 . . . . .6. . W0012 . .12867 . . . . .7. . W0012 . . 12867 . . . . .8. . S15034 . . R68240 . . . .9. . 515034 . . R6824010 . \ /L5039. . J385-12 . . . .11 . \ ,L002O. . J385-5612.HR|AA1 . .1286713.HR|ABI . .1286714.HRIACI . .1286715.S15006..SSPO
16..S15030..SSPO-117.8A5003.. .-17A 8A5003 . .18 . \ /L5026 . . J385-38-19. 81 1442 .-19A 12867-198 12867-19C 12867
128679K5379Y68512867'128671286712867128671J8111JB119Y6859Y6851286712867128671JB1 11J81112867128679Y68512867'128671286712867
ENGINE BATTERY Assembly . REFBATTERY, 1150, Gp31, 12VDC,625CCA . . . . 2TERMINALRING,3/8"SIudx2|O. . . . .2CABLEASSY,Jumper,Posit ive . . . . . . 1CABLEASSY,Jumper,Negat ive . . . . . 1CABLE ASSY, Posi. to Solenoid 210 x58". . . . . 1CABLEASSY, Neg.to Grd2lox40.5'. . . . . . . 1CABLE ASSY, Grd, ?0 x 18" . . . 1PROTECTOR, Harness, 3l4",xl l.5" BlackPROTECTOR, Harness, 3/4",x56" Black .TERMINALRING, l /2"Studx2l0. . . . .3TERMINALRING,Non-insulated, . . .1NUT,Hex,Brass,3/8"-16 . . . . .4WASHER, LK, 3/8" Silicone Bronze . . . . 4WASHER,FL,3/8"Brass . . . . .4TUBE, Shrink, Red 12" . . . 1TUBE,Shrink,Black12" . . . . . .1COVER,Terminal,Red(Modifted). . . . . 2CovER,Terminal,Black(Modif ied) . . . . 2TERMINAL RING, 3/8" Stud x2l0 . . . . ARHOLDDO\i tN,Battery . . .1BOLT, Hex,114"-20WASHER, LK,114"WASHER, FL,114"
4-3Page 27
222
January 15,1999Original
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ENGII{ TSIDI MOUNT
9-- ,.-..
\,
Figure 14. Engine Speed Governor Assembly, Governors of America
'4h
4-3Page 28
January 15,1999Original
' i , l&,
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iE9OT4OOSLNI I IGROUND POWER UNIT
ITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSYFVC
14-1.2.3.4.5.6.7.
REF .HGG200. . 12867HRGEK1 . 12867HHG108 . . 12867HRGEK1 . 12867812382EG5001..ESD5221.. .EG5018 . . ADB225s80271 . . RD100-4.. . .HRTCA1. . 12867E85014 . . 8R200NVs076 . . 12867sA5001
. . 12867NV5613 . . 12867812384EG0053..MSP-6718.. .cH1202EG0051..ESD5221.. .BKI 1 13
128671286712867128671286712867OBXWs.OBXWs.OBXWs.12867OBXWs.1286712867128671286712867OBXW5.12867OBXWs.12867
INSTALI-ATlON,GOAGovernor . . . . REFSCREWCap,1l4"-20x2.00 . . .2NUT,LK, 1t4"-20 . . .5BOLT,HexHd.,114"-20x1.00" . . . . . . 5NUT,LK, 1t4"-20 . . . . . .5BRACKET, Actuator, Governor, Top Mount . . . . 1LEvER,Arm,GovemorActuator. . . . . . 2ACTUATOR,Governor. . . . . . . 1ROD,Linkage,1l4"-28x3.50" . . . 1NUT,Hex, 114'-28 . . . . .2RODEND,Bal lBear ing . . . . . .2WASHER,LK,SpI| I , 1 l2". . . . . .4SPACER, 112"Dia.x1.00" . . . . .2BOLT,HexHd.,M12x1.75x35mm . . . . .4BOLT, HexHd., 114"-20x 1.25"Long . . . . . . 1BRACKET,Linkage . . . . 1SENsOR,Magnet icPickup . . . . 1HARNESS,Magnet icSensor . . . 1CONTROL,Governor . . . 1BRACKET, Actuator, Governor, Side Mount. . . . 1
4-3Page 29
8..9. .10.1112.13.1415 .16.16A1718.
-ITEM NOT ILLUSTRATED
January 15,1999Original
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.E9OT4OOSLNl l lcRouND PowER uNrr
lo:! lIo:!lioi i l
i'"1e9
,J-- -<, ' i " ^ , /r j yE(\? ' i ' r
i4., \jn
--- i
gi,illll I H ll irlll,il nglilidri;!I!lldrE !9cl'-:i!!ii
Figure 15. Control Panel Assembly (Sheet 1 of 3)Single AC Output
4-3Page 30
January 15, 1999Original
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iE9OT4OOSLNUIGROUND POWER UNIT
F)
t r ) h3;"itl
Eil
HiLll
HI;h,J l
! tqarqGh{gg
Hll,i'i$fi,$r! ! ' ii r l i! : t ! ,
itiii
tFI
!
,I
tIf,
II
IHIqtH;l'1 ;rq
Figure 15. Control Panel Assembly (Sheet 2 of 3lDual AG Output
January 15,1999Original
4-3Page 31
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teulbuo6661, 'g[ ftenuep
79 ebe6E-V
(e lo C laaqs) figquessy laued lorluoC '91 elnblg
'iti'sffid#ibtE!
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iE9OT4OOSLNI I IGROUND POWER UNIT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCI.ATUREFVC
UNITSPERASSY
1.
2.3
4.
15-.1F16442.. .12867 CONTROL PANEL ASSEMBLY, SINGLE AC . REFCONTROL PANEL ASSEMBLY, DUAL AC . . REFPANEL,Control ,SingleAC . . . . 1PANEL,Control ,Dual AC . . . . .1LENS, Red, Round (XDS7-11,14-16) . . . 8SWTCH,PB,Mom.,N.O.,Grn(S4A). . . . . . . 1SWTCH, PB, Mom., N.O., Grn (S4lA)DualAC . . 1SWTCH, PB, Mom., N.C., Red (S4B). . . . . . . 1SWTCH, PB, Mom., N.C., Red (S41B)DualAC . 1SWTCH, Ammeter, With c001 Handle (Sl). . . . 1AMMETER, AC, 500A, \Mrite (Ml). . . . . 1WASHER,FL,#6,SST.. . . . . ,8WASHER, LK, #6, SST, Split . . . 8SWTCH, Toggle DPDT, SolderTerminal(S14). . 1HOLDER,Lamp(XDS21) . . . . .1CAP, lens, Yellow, Trans., Round Top (XDS21). . 1SWTCH, PB, SPNO Test Buttons (S21). . . . . . 1BULB, Miniature (DS1) l2vuNrrsoNLy. . . . . . 1SCREWPhi lHd.,S-32,Spr ingLoaded. . . . . .6GAucE,WaterTemperature(M10) . . . . 1NUT, Hex, SST, #6-32 . . . IscREWPhitFLHd.,SST . . . . .8SWTCH,Voltmeter,w/GOO1 Handle(S3). . . . . 1VOLTMETER,AC,0Io150(M2) . . . . . 1METER, Frequency, 380 to 420 HZ (M7) .GAUGE, Oil Pressure, 0 to 125 PSI (Mg)METER, Hour, 12124V (M1 2)
1F16698 . . .128678015539. . . 128678016420 . . .12867lLs113 . . . 43',t1 . . . . . . 88573sP5017 . . 3S802-TFCGP. 23826*sP5017 . . 3S802-TFCGP. 23826*sP5018 . . 3S802-PFR01P 23826**sP5018 . . 3S802-PFR01P 23826*sR0061 . . c10A048-623E 10983MA0052 . R3PB-AAcx-soosNL YOKOGHRDCC1 . MS15795-805 . 12867HRDCBI . MS35338-136 . 12867sr0011 . .7592K6tLoo72. . . 5131-038110004. . . 131A-304Y. . .71744sP0021..10-9. . 81 073t10013. . . cM1815 . . . . 08806KH5298 . . PFC2P-832-72. 46384ME0013 . . 06350-01 . . . 16476HRDCAI . MS35649-264 . 12867HND063. . MS51959-31 . .12867MV0032 . . C10A005-621 . 10983'MV0041 . . 250330Pz;P2 . YOKOGMF0002 . . 254350BKBK . YOKOGME5050 . . A06395-01 . . . 16476
5..6. .7. .8. .9. .10.11'|'2 .13.1415.16.1718.19.20.2122.23.2425.26.2728
1 560583330
ME0003 . . 56458-10sP5008 . . 1222-01
164761 5605 WASHER,LK,tnternal . . .8
NUT, Hex, Knurled, 15132-32 . . . 5SWTCH, Toggle, SPST, 15A, 125VAC (S18). . . 1BULB(DS21)rzvurursoNLY. . . .1SWTCH, Toggle, DPST, lgnition onloff (Sl). . . . 1PC BOARD ASSY, Fault Lamps (DS7-11). . . . . 1
Replaces PCB LF1555129.LF180768 . .12867 PCBOARDASSY,Faul tLamps(DS14-16). . . .1
Replaces PCB LF15548HNB050 . . .12867 SCREW4-40x.50.. . .30SP0019 . .4200 . .63902 SWTCH,Starter(S13). . . . . . .1ME0016..06215-00 . . .16476 LIGHTKITASSY,(XM8-11)tzvururrsoNuvHRECA1.. MS35649-284.12867 NUT,Hex,#8-32,threaded,SST . . . . .8ME0012. . 06339-01 . . . 16476 GAUGE,FuelLevel(M8). . . . . . 1ME0005. . 06351-1 16476 VOLTMETER,S-18V(M11)12VUN|rSoNLY . . . . .1HRSCAI . .#10-24 ,12867 NUT,Hex,SST.. . . . . .1HRBCCz . .12867 WASHER,FL,#4. . . . . .21N5054. . . R-421-N 7W514 CLOSED CELL SPONGE, 1/16"x1"x50' . .11L0051 . . .387. . .08806 BULB,Pi lot(DS21)24vuNlrsoNLY. . . 1ME0006 . . 06352-1 16476 VOLTMETER. 16/32V . . .1
sP5012..61F915 0NLN2ST0049 2FAs3-73-rABs. . 73559t15012.. .394. . .08806sT0023..7561-K4 156051F18076A . . 12E67
30.3132.3334.35.36.3738.39.40.
January 15,1999Original
4-3Page 33
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-t90T400sLNulGRouND POWER UN|T
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURER/C
UNITSPERASSY
15-
4142434445
46.
4;
, 1L0014 12867 BULB(DS1)24vuNrrsoNLy . . . . .1. ME0028. . 06294 . 16476 LIGHTKITASSY, 24vuNlrsoNLY . . . . . .4.8018641 . . .12867 BRACKET,3PosFault . . . . . .1.8018642 . . .12867 BRACKET,SPosFault . . . . . .1.HRBEKI . . .12867 NUT,LK,4-40. . . . . . .2. 1L0072. . . 5131-038 . . . 8P940 HOLDER,Lamp(LowFuelOption) . . . . . . . . 1. 110020. . . LC12RT2 . . .8P940 LENs,Red(LowFuelOpt ion). . . . . . . 1. 115012. . . 384. . .8P940 BULB, 12V(LowFuelOpt ion). . . . . . . 1. SP0021 . . 10-9 . . 08E70 SWTCH,PB(EtherStartOpt ion). . . . . . . . . 1
" 10983 . AMERICAL SOLENOID CORP., P.O. BOX 483 SOMMERSET, NJ 08873'* 23826 - SIEMENS FURNAS CONTROLS. 1OO4 MCKEE ST. BATAVIA, IL 60510
4-3Page 34
January 15, 1999Original
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iE9OT4OOSLNT.LIGROUND POWER UNIT
? PLACES
_^-I2X\
3? PLACES
/ 2X aX aX\
? PLAI]ES
A ^-l-^-:
January 15, 1999Original
(-0 t? voLr)
(- l a. voLr)
(-0 l? vttr_r)
(- l ?1 volr)
4-3Page 35
.-''F
Ir---1a:/'
Figure 16A. Electronic Box Assembly.
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( ;
l*1t
iEPgt{9SPJ'[|'
Figure 168. Electronic Box, Back Panel.
{(
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':,iij January 15,1999Original
4-3Page 36
J
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iE9OT4OOSLNI ITGROUND POWER UNIT
January 15,1999Original
4-3Page 37
if;oi io
T ii'di@
' i ic
Figure 16C. Electronic Box, Side View.
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ffigOTAOOSLNl l lcRouND PowER uNrr
oo
J?O PEO
4 PLACES
r?x\
FRINT PANIL SHIVI ' I]N D!WN PDSIT]ON
4-3,-Page 38
January 15,1999Original
Figure 16D. Electronic Box, PCB Panel Underside.
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iE9OT4OOSLNI.J.IGROUND POWER UNIT
FIG. TI VENDORPARTNO.
UNITSPER
NOMENCLATURE ASSY16A. LF15307. . . '12867 ElectronicsBoxAssy,Single AC,12|24V . . . REF
REFER TO CAPTION TABLE I68 FOR UNITS WITH DUAL AC1..8015309.. . 12867 ELECTRONICSBOXASSEMBLY2..LF15310. , , '12867 SUB.PANELPCB3 . . LF16442. . . '12867 CONTROL PANEL ASSEMBLY, 12VDC4..8015311. . .12867 HTNGE5.. LO1054.. .12867 FREQUENCYPCB,ACOveT/Under(A3)
-->6..LO1055.. .12867
ITEM PARTNO. NO.
AIRLINEPART NO.
7..E..9.10 .1112.1314.15 .16.1718 .19.202122.23.
24.25.26.2728.29429830.3132.33A33834A34835.36.3738.39.4041
January 15, 1999Original
LO1053B . .12867LO1492C . .12867LO1901 . . .12867LO1978 . . .12867
PCB, Over/Under Voltage Board (A2) .PCB, AC OverLoad (A4) . .PCB ASSEMBLY, Diode Logic (46)PCB, Remote Sensing Assy (A7)PCB, AC Voltage Regulator, 12VDC (A1) .
LO1429C . . 12867 PO\ /ER SUPPLY, PC, Assy (A5) .LO1921 . . .12867 PCB,RelayAssyl2VDC(A13) .EG0051 . . ESD-5221 . . . 0BXW5. . . . SPEEDCONTROL,I2|24VDC(A8). .LF6550 . . . 12867 XFMR SENSING ASSY, 3 Phase O1). .FH5007..354812G-Y..75915 . . .FUSEBLK,20A6F2-12). . . . .1FU000s.. AGcs.. . . .71400 FUSE,5A(F3-12) . . . . .1E85110..9563K43.. . . OKVEO BUTTON,Plug,1l2" diaC85000 . . W58XB1A4A-1577342 CIRCUITBREAKER, 15A, lgnit ion (CB3)RA2102 38s2A-282-1o2 . 32997 RESISTOR, Pot, \AM/, 2W 1K Ohm (R5)ST0020 . . 7582K8 15605 SWTCH, Toggle, SPDT (SG)ST0049 . . 2FA53-73-TABS 73559 SWTCH, Toggle, SPST, 154, 125VAC (S40) . . .SP0021 . .10-9 . .81073 SWTCH,PB,SPNOTestButton(S32-36)1L5014 . . . 411-12V 78422 DOME FIXTURE, Clear Lens, wl12V Bulb (DS17).115052. . . 12850 . 78422 BULB, 12V Pnl Light .CO5219. . 206151-1 . . . 00779 CONNECTOR,SQF|ange,23-37,STD(J1). . . .CO5220. . 206306-1 . . . 00779 CONNECTOR, SQ Flange,23-37, REV(J12) . . .CO5370 . . 206137-l . . . 00779 CONNECTOR,SQF|ange,23.T,STD(J13). . . .CA0013 . . 124-902 OFREO . . . CONTACTOR, Starter, 12V (l<20)FU0007 . . AGC-20 71400 FUSE, 204 (F2)803308 . . . 12867 BRACKET, Mtg, Relay (PRtoR ro l2tea).818760A . . 12867 BRACKET, DIN Mtg, Relay (AFTER 1zs8)T81122 . . 600A-22 7$e2 TERMINAL BLK,3/8 Ctr,22 Pos. (l'81, TB2) . . .MS1122 . . MS670-22-1A . 75382 MARKERSTRIP (XTB1,XTB2)RE5031 . . 4710-A-2-A-1 . 0AGK2 RELAY, Delay on break, 12V. CfDl)RE0012 . . R10-E1X2-V18577342 Relay, 12VDC(K8,42,50,K55)pRtoRrol2/e8) . .RE5146 . KHAU-I7D11-12 . 77342 Relay, 12VDC(K8,42,50,K55)1nFTER12/SB)RE0043 . . 27E125 77342 Socket, Relay(XK8,42,50,55))lenroR ro 12le8) . . . ,RE5093 . . 27E894 77342 Socket, Relay DIN(XK8,42,50,55XAFrER lztel).RE0007 . . 20C249 77342 CLIP, RelaySA5071 . . 9317-A-194 . . 1FJ15 . . . SPACER,l /4x3/8OD,#10C1C85006 . . W58XB1A4A-10 77342 CIRUIT BREAKER, 10A Govenor (cBl)H\/8038 . . .12867HRBCC1 . . 12867 WASHER, FL,#4, SST. .HRBCB1 . . .12867 WASHER,LK,#4,SSTHRBBA1 . , . 12867 NUT, Hex,4-40, Steel, Zyc, Norm
4-3Page 39
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-9OT4OOSLNI .LIGROUND POWER UNIT
FIG.ITEMNO.
TIPARTNO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
16442.4344.
KH53O2 . . 90312A590 . . OKVE6 LANYARD, 1/16", Stl/Nylon, WTAB,24"H\ /D050. . . 12867 SCREW Phil, PHD., lfi'32x112, SST. .HRDCC1 , . 12867 WASHER, FL,#6, SST. .HRDCBI . . 12867 WASHER, LK, Split, #6, SST
227432745.
464748.49.50.cl
52.53.54.55.56.575859.60.6162.63.6465.66.676869.707172.7374.75767778.7980.8182.83.848586.87
HRDCA1H\ /E0s0HRECClHRECBlHRECAlH\ /F125HRFCClHRFCBlKH5306 . . AKS4-10320130sA0063 . . 8219-55-0632.4A0063 . . A98-32lNs006. . . 722-12118 . . .81 1 1 09AH81 1 1094181 1 1 09AJKH5303 . . 90312A130815786ADA0025 . . 1N5552R54991FM RLRO7C4991FMsP5008 . . 1222-01sP5012 . . 61F915c85001 . . W58XB1A4A-5.HRECOlH\A/F063H\IA/D075.sT5017 . .7307K38. . . .HV5164 . . 9470843118015707..815707KH5228 . . AKST-632-130.H\ /F075co5227 . . 206150-1co5372..20630s-1. . .HRFBA1 . . .12867co5371 . . 206136-1 . . . 00779co5348 . . 206613-1 . . . 00779co5349 . . 206612-1 . . . 00779co5235 . . 206138-1 . . . 00779co5239..66099-4 00779co5350 . . 66101-4/6610'l-8 00779co5351 . .66261-2 00779co5352. . 66740-6 00779co5398 . . 200821-1 . . . 00779
'12867 NUT,Hex,f f i -32,SST. . . . . .2712867 SCREW Phil, PHD., 8-32x112, SST . . . 1912867 WASHER,FL,#8,SST.. . . . .1612867 WASHER,LK,#8,SST.. . . . .1212867 NUT, Hex, #8-32, Threaded, SST . . . . . 512867 SCREW Phil, PHD., 10-32x1-114, SST. . . . . . 2512867 WASHER,FL,#1O,SST. . , . .2512867 WASHER,LK,#1O,SST , . . . ,250KKK7. . . . lNSERT, '10-32,Zyc . . .251FJ15 STANDOFF,1|4Hex,6-32x718,SST.. . . . . .348W008 ADHESIVE, Contact, A98-32 (ORT) . . 0.127W514 CLOSED CELL SPONGE, 1/8 x 48" . . . . 112867 LABEL.SLNTestButtons . . . . .1
LABEL, SLN, Circuit Breaker. . . . 1LABEL, SLN, Switch Position . . . 1LANYARD, 1/16",STUNylon, 18u . . . . . . . . 1BMCKET,Lanyard . . . .1DIoDE,5A,600V(SR20) . . . . . 1RESISTOR, Fi lm, 4.99K, 114W,1%, MFR (R9) . . 1WASHER, LK, Internal . . 12NUT, Hex, Knurled, 15132-32 . . . 5ctRculTBREAKER,sA (CB2) . . . . . . 1NUT, Acom,8-32, SST, Norm. . . . 4SCREW Phil, Pan HD., 10-32x5/8, S./S. . . . . . 2SCREW Phil, Pan HD., 6-32x3/4, SST . . . . . . 8SWTCH, Toggle, SPDT, Off/Mom. (S11) . . . . . 1WASHER,Neoprene . . . .2BRACKET,Connector . . .4INSERT, Steel, #6-32, .080-.130 Grip . . 21SCREW Phil, PHD., #10-32x3l4,SST. . . . . . . 2CONNECTOR, Plug,23-37, STD (P1 ,20,22). . . 3CONNECTOR, Plug, 23-37,REV(P12, 21) . . . . 2NUT, Hex, 10-32, Steel, Zyc, Noprm. . . . 2CONNECTOR,PIug,23-7,STD(P13). . . . . . . 1CONNECTOR, SQ Flange, 23-22M(J23) . . . . . 1CONNECTOR,P|ug,2S-22M(P23) . . . . 1STMlNRELlEF,Size23 . . . . .7PlN,Connector, 1S-16AWG. . .20CONNECTOR,Soc,18-16AWG . . . . . 20CONNECTOR,PIn, I4-12AWG . . . . . . 9CONNECTOR,Soc., .14-16AWG . . . . . 9CONNECTOR, Keying Plug (XP20-21) . . . . . . 2
1286712867OKVE61286781 34981 3491 5605ONLN2773421286712867128671 5605OKVE612867OKKKT128670077900779
4-3Page 40
January 15,1999Original
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lE9OT4OOSLNI.LIGROUND POWER UNIT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATUREF\/C
PERASSY
16A88.89.90.9192.93.94.95.96.9798.99
100 .
T81102. . 600-02MS1102..MS600-02.. .B1 57868KH5285 . . AKST-832-130.101 979101 939sT0011 . . 7592K6cA0045 . . 124-903RE5032 . . 4710-A-3-A-1RE5096 KHAU-l7D11-24. .LF164424RE5097..404G432.. . .RE5098 . .24A071
75832 TERMTNAL BLK [rB8) . . . 17s832 TERMTNALSTRTPCXTBS) . . . . .112867 BRACKET,Lanyard . . . .10KKK7 Insert ,#8-32,Steel ,CADYel low . . . . . .412867 PCB, AC Voltage Regulator,24vDG (A1) . . . . 112867 PCB,RelayAssy,24VDC(A13) . . . . . .115605 SWTCH,ToggIeSPDT . . . . . .10FRE0 CONTACTOR,SIarIer,24VOC(K20) . . . . . . .10AGK2 RELAY, Time Delay, 24VDC . . . . 'l77342 REI-AY,4PDT,24VDC,3A(K9,42,50,55). . . .412967 CONTROLPANELASSy,24VDC . . . . .177342 INSULATOR . . . .277342 ENDCAP. . . . . .2
mITEM PART PART PER
ASSYNO. NO. NO.168. LF16697. . . 12867 Electronics BoxAssembly, DualAC,24V . . . REF
REFER TO CAPTION TABLE 16A FOR UNITS WITH SINGLE AC
AIRLINEF\/C PARTNO. NOMENCLATURE
1..8015309. . .128672.. LF15310.. . 128673..1F16698.. . 128674..8015311. . .128675..101054.. . 128676..101055.. . 128677.. LO1053B . . 128678..1O1492C . 128679..101901.. .1286710.101979.. .1286711.LO1429C . .1286712.LO1939.. .1286713 . EG0051 . . ESD-5221 . . . 0BXW514.1F6550.. . 1286715 . FH5007 . . 354812G-Y . . 759156.. FU0005.. AGCs.. . . .7140017 . E85110 . . 9563K43 0KVE618 . C85000. . W58XB1A4A-157734219 . RA2102 . .3852A-282-102A .3299720 . sT0011 . . 7592K6 156052'l . ST0049 2FA53-73-rABs. . 7355922 . 5P0021 . . 10-9 . . 8107323 . 115014. . . 411-12V 78422. . . 115043 . . . 4830770 . . . . 6V625
January 15,1999Original
ELECTRONICSBOXASSEMBLY . . . . . 1SUB.PANELPCB . . . . . 1CONTROL PANELASSY, DuAI AC, 24V . . . . . 1HINGE . . .1pcB, Ac oVER/UNDER FREQUENCY (A3) . . . 1PCB, PC OVER/UNDER VOLTAGE (A2) . . . . . 1PCB,ACOVERLOAD(A4) . . . . 1PCB, ASSEMBLY, Diode Logic (A6) . . . . 1pcB, REMOTE SENSING ASSEMBLY (A7) . . . 1PCB, AC VOLTAGE REGULATOR (A1). . . . . . 1PO\A/ER SUPPLY, PC, Assembly (A5). . . . . . . 1PCB, RELAYASSEMBLY, 24V.(A13) . . . . . . 1SPEEDCONTROL, 12124V (A8). . . . . .1TRANSFORMER,Sensing,3PhaseOl) . . . . . 1FUSEBLK,20A(XF2-12). . . . .11FUSE,s AMP (F3-12) . . 10BUTTON,P|ug, 1/2"dia . . . .1CIRCUITBREAKER, 15 lgnit ion(CB3). . . . . . 1RESISTOR, Pot, W1A/, 2W 1K Ohm (R5) . . . . . 1SWTCH, Toggle, SPDT (56) . . . 1SWTCH, Toggle, SPST, 15A, 125VAC (S40) . . . 1SWTCH, PB, SPNO Test Button (532-36) . . . . 5DOME FIXTURE, ClearLens (DS17) . . . 1BULB,24VPnlLight. . . .1
4-3Page 41
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Figure 168. Electronics Box Assembly, Dual AC (continued)
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURER/C
UNITSPERASSY
16824.CO5219..206151-125.CO5220..206306-126. CO5370..206137-127 . CA0045 . . 124-903 . . . .28 . FU0007 . . AGC-20 . . . .29 .818760830.T81122..600A-2231 . MS1122. . MS670-22-1A .32 . RE5032 . . 4710-A-3-A-1
33. . RE5096 . . KHAU-17D11-2434..RE5093..27E894
00779 CONNECTOR, SQ Flange, 23-37, STD (J1). . . . 100779 CONNECTOR, SQ Flange, 23-37, REV (J12) . . . 100779 CONNECTOR, SQ Flange, 23.7, STD (J13). . . . 1OFREO .. .CONTACTOR,SIarIer,24V(K2O) . . . . .171400 FUSE,20AMP(F2). . . .112867 BMCKET, DIN Mounting, RelaylRrtER sN soi33e) 175382 TERMINAL BLK, 3/8 Center, 22Pos. OB1, TB2) . 27s382 MARKERSTRTP(XTB1,XTB2) . . . . . .20AGK2 RELAY, Delay on break,24v. CfDl) . . . . 177342 Relay, 24VDC(K8,42-44,50,55XAFTER stt sote+o; 477342 SOCKET,ReIayDIN(XK8,42,50,55). . . . . . . .4
(AFTER SN 50133s)
35.RE0007..20C249 77342 CLlP,Relay . . . .436 . SA5071 . . 9317-A-194 . . 1FJ15 . . . SPACER,1/4x3I8OD,#10C1 . . . . . .237 . C85006 . . W58XB1A4A-1077342 CIRUITBREAKER,l0AGovenor(CB1). . . . . . 138 . H\/8038. . MS51957-15. . 12867 SCREWPhi l ,PanHD.,4-40x3/8,SST . . . . . . 439. HRBCC1 . MS15795-803 .12867 WASHER,FL,#4,SST.. . . . . .440 . HRBCBI. . MS35222-104.12867 WASHER,LK,#4,SST . . . . . .441 . HRBBA1.. . 12867 NUT,Hex,4-40,Steel ,Zyc,Norm . . . . .442 . KH5302. . 90312A590 . . OKVE6 LANYARD, 1/16",St1/Nylon,WTAB,24" . . . . .243 . H\ /D050. . MS51957-30. . 12867 SCREWPhi l ,PanHD.,#6-32x1/2,SST . . . . . 2744. HRDCC1 . MS15795-805.12867 WASHER,FL,#6,SST.. . . . .4345 . HRDCB1 . MS35338-136 . 12867 WASHER, LK, Split, #6, SST . . . 2746 . HRDCA1 . MS35649-265.12867 NUT,Hex,#6-32,SST. . . . . .2747. H\/E050.. . 12867 SCREWPhiI ,PanHD.,S-32x1/2,SST.. . . . .1948.HRECC1 . .12867 WASHER,FL,#8,SST.. . . . .1649.HRECB1.. . 12867 WASHER,LK,#8,SST.. . . , .1250 . HRECAI. . MS35649-284.12867 NUT,Hex,#8-32,Threaded,SST . . . .5151 .H\/F125 . . .12867 SCREWPh|I ,PHD., 10-32x1-114,SST.. . . . .2552.HRFCC1.. . 12867 WASHER,FL,#10,SST. . . . .2553.HRFCB1.. . 12867 WASHER,LK,#1O,SST . . . , .2554 . KH5306. . AKS4-10320130 0KKK7. . . . lNSERT,10-32,Zyc . . .2555 . 5A0063 , .8219-S5-0632. 1FJ15 . . . STANDOFF,\ |4 Hex,6-32x7l8,SST. . .3456 . A40063 . . A98-32. . . . .8W008 ADHESlVE,Contact ,A9S-32(ORT) . .0.1257.1N5006.. .722-12118.. .7W514 CLOSEDCELLSPONGE, 1/8x48". . . .158 . 81 1 109AH. 81 1 109-34 . . . 12867 LABEL, SLN Test Buttons . . . . . 159.811109A1 .811109-35.. .12867 LABEL,SLN,Circui tBreaker. . . .160.811109AJ.811109-36.. .12867 LABEL,SLN,SwitchPosi t ion . . .161 . KH5303 . . 90312A130 . . OKVE6 l -ANYARD,1/16' ,STUNylon,18" long. . . . . . 162 8157864.815786-1 . . .12867 BRACKET,Lanyard . . . .163. DA002s..1N5552 81349 D|ODE,5A,600V(SR20) . . . . .164 . R54991FM RLR07C4991FM 81349 RESISTOR, Fi lm,4.99K, 114W,1%, MFR (Rg) . . 165. SP5008..1222-01 . . . .15605 WASHER,LK, lnternal . .1266 . SP5012 . . 61F915 0NLN2 NUT, Hex, Knurted, 15t32-92 . . . s67 . C85001 . . W58XB1A4A-5.77342 CIRCUITBREAKER,5Amp(CB2) . . . .1
4-3Page 42
January 15,1999Original
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Figure 168. Electronics Box Assembly, Dual AC (continued)
FIG.ITEMNO.
PARTNO.
VENDORPARTNO.
AIRLINEPART NO.
UNITSPERASSY
1686869.707172.73.74.7576.77787980.8182.83.84.8586.87888990.9192.93.
NOMENCLATURE
HRECO1 . . . 12867 NUT, Acom, 8-32, SST, Norm. . . . 4H\/F063 . . .12867 SCREWPhi| ,PHD., 10-32x5/B,SST. . . . . . . zH\4,D075. . Ms51957-32. . 12867 scREW Phil, PHD.,6-32xil4, ssr. . . . 8ST5017 . . 7307K38. . . . 27193 SWTCH,Toggte,SPDT,Off/Mom.(S11) . . . . . 1HV5164..947084311 . . OKVEO WASHER,Neoprene . . . .28015707. . 815707 12867 BRACKET, Connector . . . 4KH5228 . . AKST-632-130. 0KKK7 INSERT, Steel, #6-32, .080-.130 Grip . . 21H\/F075 . . .12867 SCREWPhi l ,PanHD.,#10-32xi l4,SST. . . . .2CO5227. . 206150-1 . . . 00779 CONNECTOR,P|ug,23-37,STD(P1,20,22) . . . 3CO5372. . 206305-1 . . . 00779 CONNECTOR,PIug,2S-37,REV(P12,21) . . . . ZHRFBAI . . . 12867 NUT, Hex, 10-32, Steel, Zyc.. . . . zco5371 . . 206136-1co5348..206613-1 . . .co5349..206612-1 . . .cos23s . . 206138-1
00779007790077900779
co5239. . 66099-4 00779co5350 . . 66101-4/66101-8 00779cos3sl . .66261-2 00779co5352. . 66740-6 00779co5398 . . 200821-1 . . . 00779181102..600-02 .75832MS1102 . . MS600-02 . . . 758328157868 . 815786-2' . . . 12867
CONNECTOR, Plug, 23-7, STD (P13) .CONNECTOR, SQ Flange, 23-22M (J23) .CONNECTOR, Plug,23-22M (P23) .STRAIN RELIEF, Size 23PIN, CONNECTOR, 18.16 AWGCONNECTOR, Soc, 18-16 AWGCONNECTOR, Pin, 14-12 A\ /13CoNNECTOR, SOC.,. 14-16 AWG .CONNECTOR, Keying Plug (XP20-21) .TERMTNAL BLK CrBs)TERMTNAL STRIP (XTB8)BRACKET, Lanyard
72020992111422
KH5285 . . AKST-832-130. 0KKK7 INSERT, #8-32, Steel, CAD YellowRE50e7 . . 40G432 77342 |NSUIATORRE50e8 . . 24A071 77342 END CL|P
January 15, 1999Original
4-3Page 43
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4-3Page 44
January 15,1999Original
Figure 17. Contactor AssemblY.
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iE9OT4OOSLNIJIGROUND POWER UNIT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSYR/C
17- . 15308 .1. .8015353..D153532.. T00951 . . T0951 . . . . .3 . . TT0018 . . 5SFT501. . . .4. . CA0013 . . 124-9025 . . CA5028 . . CT350E-12E1 .6. . T81122 . .600-A-227. . MS1122. . MS670-22-14 .8. . H\ /D075. . MS51957-32. .9. . HRDBCI10.HRDBB1.. .'11 . KH5228. . AKST-632-130.12.H\/F050.. .13. HRFBB1.. .14 . HRFBC1.. .15 . KH5306 . . AKS4-1032-13016.TB1108..6004-817. MS1108..600-8M.
128671286712867Trott .OFREO2P0167538275382128671286712867OKKKT128671286712867OKKKT7538275382
CONTACTORASSEMBLY. . . REFPANEL,Contactor . . . . . 1TRANSFORMER, Current Overload (CT1-3) . . . 3TRANSFORMER,CUTTent, 500:5(CT4-6). . . . . 3CONTACTOR,Starter,12V(K48) . . . . . 1CONTACTOR, AC 12V, 3PST, 325 A/Pole (Kl). . 1TERMINAL BLK, 3/8 Center, 22 Position . . . . . 1MARKERSTRIP . . . . . . 1SCREW Phil, PHD., 6-32x3l4,SST . . . . . . . . 8WASHER, FL, #6, Steel, Zyc, Norm . . . . 8WASHER, LK, #6, STEEL, ZYC, NORM. . . . . . 8lNSERT,Steel ,#6-32,.080-.130Grip . . . ISCREW phil, Pan HD.,#10-32x112 . . . 24WASHER,LK,#10.. . . . . . .24WASHER,FL,#10 . . . .24INSERT, 10-32,Zinc. . .24TERMINAL BLOCk, 3/8 Center, 8 Position CfB3) . 1MARKERSTRIP . . . . . . 1
4-3Page 45
January 15,1999Original
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teut6uo666! 'gL &enueP
gt eOedE-V
'Alquessy pleoqelqe3 1nd1ng'91 elnbg
'jti'3u6#ibl8tr
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IE9OT4OOSLNI I IGROUND POWER UNIT
FIG. TI VENDORPARTNO.
ITEM PARTNO. NO. FVC
AIRLINEPART NO. NOMENCLATURE
UNITSPERASSY
18-1.2.3.4.5.6.7.8.9.101112131415161718192021222324252627
_ITEM NOT ILLUSTRATED
January 15, 1999Original
. 8011399
. 8011400. .
. 8011402.
. 8011403.
. 8011413. . .
. 8011404.
. 8011401
.c05040..676.
. sA5058
.HGG175..12867.. . . .
. HRGBC1 . 12867
. HRGBBI . 12867
.HD1175..12867
.HRlACl . .12867
.HRlABl . .12867
.HRlAAl . .12867
. KH5050 . . AKST-1032-130
. H\ /F075 . . 12867
. HRFCCI. . 12867
. HRFCBI. . 12867
. T81106 . . 600C-8
. MS1106. . MS600-6
. H\ ,D100. . 12867
. HRDCCI . 12867
. HRDCBI . 12867
.KH0118..12867
. HRDAAI. . 12867
.EH5012..L75PL2
128671286712867128671286712867128678K51 11286712867128671286712867128671286712867OKKKT128671286712867753827538212867128671286712867128678K51 1
OUTPUT CABLEBOARD AssemblyBOARD, Output CableCOVER, Front .PANEL. BottomANGLE, MountingSIDE, Panel . . . .COVER, Cable BoxCoNNECTOR,DC,2". . .SPACER, Alum., 3/4"Rd. x3l4" Lg. . .BOLT, Hex Hd. 114"-20 x1-314" Lg Grd#8WASHER, FL,1I4"WASHER, LK,'114"BOLT, Hex, 3/8"-16 x1-314" Brass.WASHER, FL,3/8'BrassWASHER, LK, 3/8' Bronze.NUT, Hex, 3/8'-16 Brass.INSERT, Threaded, #1 0-32SCREW Pan Hd Phil l ips, #10-32 x314"WASHER, FL, #10WASHER, LK, #10 . . .BLK, Terminal, 6 PointSTRIP, Marker, Terminal, 6 PointSCREW Pan Hd, #6-32 x 1".WASHER, FL, #6.WASHER, LK, #6RIVET, Pop, 3/16" Dia.. .NUT, Hex, ffi-32BUSHING, Insulated Plastic, 2" . .
F1111112444444446
121212
I1222822
4-3Page 47
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ETHER START ASSEMBLY
Figure 19. Quick Start@ Ether Start System
@--K|J=
oEuvERv/UNE
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEFVG PARTNO.
UNITS
NOMENCLATUREPERASSY
19-.805351 . . .128671 . . E85171 . . OK2001-F05. .782802.. . .LP-535 .782803.. . . 0S-1107-10 . .782804.. . . QS4-3TC.. . .78280-4A. . . QS-1181 . . . .782805.. . . QS-1194-1 . . .782806. . . . LP-1698-1. . .78280-6A. . .LP-3239-48..782807. . . . QS-1192-1 . . .782808.. . .LP-2299 782809.. . .OS-1189.. . .78280-10. EBs18s.. QS-1190-2. . .78280-11 . . .OR4-12 78280-12. SP0021 . . 10-9 . .81073-13. 804490K . .12867
-ITEM NOT ILLUSTRATED
QUIK START@ ETHER SYSTEM (optional). . REFSYSTEM, Ether Start, 12VDC . . ARCYLlNDER,Ether . . . . 1BRACKET,ValveMounting . . . . . . . 1VALVE,Electr ic, l2VDC,6cc . . . . . 1GASKET,Valve . . . . . 1soLENOtD, 12VDC . . . .1FITTING,Valve,Angle. . . . . . .1TUBE,Nylon,48' . . . .1CAP&CHAINASSEMBLY . . . . 1C[-AMP,Cyl inder,2iG(Opt ional) . . . . ARClAMP,Cylinder,wMingNuts . . . . . 1THERMOSTAT,CUI-Off . . . . . .1KlT, Repair, Electrical, 12VDC . . ARSWTCH, Pushbutton, SPNO, Black. . . . 1PLACARD."ETHERSTART . . .1
4-3Page 48
January 15,1999Original
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tEg-qtfgspt [[RHgiEE
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January 15, 1999Original
4-3Page 49
t;c69
T7A
Figure 20. KBI@ Ether Injection
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ffigOTAOOSLNI I IGROUND POWER UNIT
FIG. TIITEM PARTNO. NO.
VENDORPARTNO.
AIRLINEPART NO.
UNITS
NOMENCI.ATUREPERASSY
20-. E85593 . ,
. . .E85594..
1. .
4-3Page 50
22045 .
22045
2120',15.224005.301 567,301 568.220210.301417.
301 082.300756.301 295.2004'l
. . . 4K048
. . . 4K048
. . .78280
. . . 78280
. . . 4K048
. . . 4K048
. . . 4K048
. . . 4K048
, . . 4K048. . . 4K048. . . 4K048. . . 4K048
KBI@ ETHER START SYSTEM (Optional) . . . REF(12 VDc)KBI@ ETHER START SYSTEM (Optional) . . . REF(24 VDC)12VDC.VALVE, ELECTRIC . .24VDC.VALVE, ELECTRIC . .FUSEHARNESS. . . . . . 1WRINGHARNESS . . . . 1NOZZLE . . . . . .1ENGINETEMP.SENSORSW . . . . . . 1cLosE@4ooF (4oc)CLAMP . . .1TUBING,NYLON, lO' . . . . .1LOOM, 10' . . .1KOMPAC@CYLINDER, ETHER, 8OZ. . . . . . . 1
January 15,1999Original
ARAR
4K048 = KBI@ Kold Ban Internaltional, 900 Pingree Rd., Lake in the Hills, l l 60102-9637U.S.A.
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lBul6uo6661 'g! &BnuBf
Algru3SSV SyVUg 30t1S UVg MOI 'LZ ornblJ
ilNn usMod ONnouclTtN-ts007r06E!
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fi9OT4OOSLNIIIGROUND POWER UNIT
FIG.ITEMNO.
TIPARTNO.
VENDORPARTNO.
AIRLINEPART NO.
UNITS
NOMENCLATUREPERASSY
4t.
2345678I10.
21- . LF17751. .
801 1 385801 1704.KH5337 . . 9416K15-3KH5278 . . H-9400801 7703KH5256..9416K71.. . .HGG100. . .HRGBBlHRGBC,IKH5257..9416K77.. . .
4-3Page 52
TOW BAR SLIDE BRAKE ASSEMBLY . REF(See Figure 2 for NHA)
TOWBARSTOP . . . . . .1BRAKESLIDERETAININGANGLE . , . .1
. *1+?.1161 cns spRrNG,6.77'To 10.71" @6oLBS . . . . .2
. 11-? I 16l. BALL srUD, 10MM . . . . 4BRAKE,SLIDEWELDMENT . . . . 1
. 1{r .t.r6 *anLL socKET, END FlrlNG, . . . . . . 4BOLT,HEXHD. . . . . . .2wASHER,lK1l4" . . . . .2WASHER,FL,1I4 . . . . .2
.1Lq//63. sAFEwcLrPS, loMM . . . . . .4
January 15, 1999Original
12867
1286712867OKVE62K90012867OKVE6128671286712867OKVE6
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I
iE9OT4OOSLNUIGROUND POWER UNIT
UUZdz<
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January 15, 1999Original
4-3Page 53
Figure 22. Oal Drain Assembly (Optional)
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=E9OT4OOSLNI I IGROUND POWER UNIT
FIG.ITEMNO.
TIPARTNO.
VENDORPARTNO.
AIRLINEPART NO.
UNITS
NOMENCLATUREPERASSY
2... . . .
4. .5. .6. .7. .8. .9. .
22-1. .
4-3Page 54
LF74s1 . . . 12867 OIL DRAIN ASSEMBLY (OPTIONAL) . REFF15159. GG3o8-NpoB-18 . 1H123 ADAPTER, -0 ASSY (ON CUMMINS ENGINES) . 1F15139. . .2024-8-85. . .01276 ADAPTER,-1 ASSY(ONJ.DEEREENGINES). . 1F15205. cc1o8-Np-10-20 . 1H123 ADAPTER,-2ASSY(ON ISUZU ENGINES) . . . 1F15190.. .4797-88.. . .1H123 FITING,HOSEEND. . . . . . .2FM0003 . . FC332-08 . . . 1H123 HOSE,6.5" -0 ASSY (ON CUMMINS ENGINES) . 1FM0003.. FC332-08 . . . ' .1{123 HOSE,26",-1ASSY(ONJ.DEEREENGINES) . 1FM0003.. FC332-08 . . . 1H123 HOSE, 14",-2ASSY(ONISUZUENGINES). . .1F15182.. .2043-8-8S.. .01276 ADAPTER . . . . .1F10074. . .210292-8S. . .01276 CAPNUT,yr" . . . . . . . 1F15207.. .2071-10-8S..01276 ADAPTER . . . . .1FJ5004..2000-6-8845.1H123 HALFUNION,BRS . . . .1VA5O78 . . 21.031 . OUEK2 VALVE, FULL PORT, 3/8 NPT . . . 1F10059.. .2018-6-8S.. .01276 ADAPTER,3/8. . . . . . .1
January 15, 1999Original
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