Projetando Um Sistema Lean - Aula 6 - Experiencias Industriais
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1 Experiências Industriais LEAN MANUFACTURING Shipping 04/15/2004 3G 2203P PUMP - CURRENT - STATE MAP (VSM) Daily Orders Sheet Metal and Paint areas Production Plan Bill of Material Painting spec PCP Industrial Engineering 2 P1 4,0 BBs 76,0 BBs 4,0 BBs E E 5,0 BBs 4,0 BBs 2 P2 2 P3 E E 2 P4 E 2 P5 2 P6 E 1,0 BBs 2 P7 E 1,0 BBs 2 P8 E E 4,0 BBs 1 DRY TEST 4 Final Test 1,0 BBs 5 Final Package E 81,0 BBs E 16,0 BBs Montly necessity = 900 BBs / Month Daily necessity = 45 BBs / Day SETUP=10 min DIS= 72% T/C=8,8 min 1,7 days 19,7 min 23 min 6,4 min SETUP=10 min DIS= 72% T/C=9,85 min SETUP=10 min DIS= 72% T/C=11,5 min SETUP=10 min DIS= 72% T/C=5,55 min SETUP=10 min DIS= 72% T/C=8,7 min SETUP=10 min DIS= 72% T/C=9,0 min SETUP=10 min DIS= 72% T/C=4,0 min SETUP=10 min DIS= 72% T/C=3,2 min SETUP=5 min DIS= 100% T/C=8,6 min SETUP= 0min DIS= 100% T/C=10 min SETUP=10 min DIS= 62,5% T/C= 15min 4,40 days 244,8 min 0,35 days 75 min 40 min 1,81 days 8,6 min 0,10 days 0,02 days 8,0 min 0,02 days 0,02 days 18 min 17,4 min 0,09 days 11,1 min 0,11 days 0,09 days 0,09 days 17,6min LEAN MANUFACTURING Shipping 04/15/2004 3G 2203P PUMP - FUTURE - STATE MAP (VSM) Daily Orders SHEET METAL AND PAINT AREAS Production Plan Bill of Material Painting spec PCP Montly necessity = 1260 BBs / Month Dailynecessity= 63 BBs / Day To link the corporative system with the system developed for the Industrial Engineering to get production data Industrial Engineering TAKT TIME 1 SHIFT = 8,5 SETUP=10 min DISP= 100% T/C=8,5 min 2 P1 65,0 BBs E 2 P2 1 BB SETUP=10 min DISP= 100% T/C=8,5 min E 2 P3 SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 2 P4 E 1 BB SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 2 P5 SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 2 P6 SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 2 P7 SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 2 P8 SETUP=10 min DISP= 100% T/C=8,5 min E 1 BB 1 DRY TEST E 10 BBs 4 Final Test SETUP=5 min DISP= 100% T/C=8,5 min SETUP=0 min DISP= 100% T/C=8,5 min E 10 BBs 2 E1 E 0,0 BB 2 E2 E 2 E3 SETUP=10 min DISP= 100% T/C=8,5 min SETUP=10 min DISP= 100% T/C=8,5 min SETUP=10 min DISP= 100% T/C=8,5 min 0,0 BB Fasten Hoses and apply Decal Cleaning Assembly the doors and Documentation Final Package To develop work sations and levelling the operations Automation Elevator Documentation and Automation New Operators Using Clothes With Differents Colors To implement a material kit for assembling 1 days 1,48 days 229,5 min 17 min 17 min 0,02 days 17 min 17 min 17 min 17 min 17 min 17 min 17 min 17 min 8,5 min 34 min 17 min 0,16 days 0 days To review the pneumatic line Operators ready to work Tools Board Leveling the operations in the assembly line 5S Visual Mangement 0,02 days 0,02 days 0,02 days 0,02 days 0,02 days 0,02 days 0,02 days 0,16 days 0 days TIMES WITHOUT LEVELING BOM BOM
Projetando Um Sistema Lean - Aula 6 - Experiencias Industriais
