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PROJECT
rigid foam & DIP PRINT decoration
TM
POZZI-AROSIO
POLYURETHANESYSTEMSRESOURCESSUSTAINABLE GROWTH
ECOLOGYQUALITY
INNOVATION
rigid foam & DIP PRINT
MILESTONES rigid foam & DIP PRINT
2012
the first
12 4
3 5
1950establishment
2016INTER TRADING
6
polyurethanefield
export
1978SAIP certificate
rigid foam & DIP PRINTPOZZI INDUSTRIES
Pozzi Industries is the synergy of competences in chemical, equipment, research, surfaces and decoration. We can provide high quality solution for a single customer necessity, or organize a synergic multicompany answer to complex requests.
IDEA and its CONCEPT.NOT ONLY a number of Companies but a strong and well defined Group.
rigid foam & DIP PRINTRIGID FOAMTRADITIONAL PROCESS INMOLD PROCESS
POZZI AROSIO SOLUTION
PUsystems
discover
rigid foam & DIP PRINTPU SYSTEM
PUsystems
COMPACT PU SYSTEM
INTEGRAL SKIN PU SYSTEM
FLEXIBLE FOAM PU SYSTEM
RIGID FOAM PU SYSTEM
POLYOL ISOCYANATE
Equipment High and Low pressureMolds Epoxy Resin and Silicon RubberRelease agent Spray, WaxInsert Wood, Metal
PUsystems
FLEXIBLE PU SYSTEM
rigid foam & DIP PRINT
THE PROJECT
rigid foam & DIP PRINT
CONCEPTIt all begins with an IDEA and its CONCEPT.
rigid foam & DIP PRINT
to engineerize your idea
SYSTEM DEFINITON & FINAL DRAWS rigid foam & DIP PRINT
The correct equipment for the correct work and color for coloured pieces.
EQUIPMENT DEFINITIONS rigid foam & DIP PRINT
MODEL
rigid foam & DIP PRINT
The modelwill be the positive piece for the moulder
All details will be verified and approved
MODEL DETAILS rigid foam & DIP PRINT
MOLD
rigid foam & DIP PRINT
Epoxy resin mold designed to contain high pressure formulate
MOLD rigid foam & DIP PRINT
PU SYSTEMS
rigid foam & DIP PRINT
PU SYSTEMS
Unit Measured Value MethodDensity kg/m3 350 to 500 ISO 845Hardness Shore D 50/60 DIN 53505
PUsystems
COMPACT PU SYSTEM
INTEGRAL SKIN PU SYSTEM
FLEXIBLE FOAM PU SYSTEM
RIGID FOAM PU SYSTEM
POLYOL ISOCYANATE
• Toughness comparable to wood• Stability• Tailored elasticity• Good adherence to surface varnish• Wood grain effect via the mold• Easy processability of the sole surface structure• Excellent resistance to nails and screws
rigid foam & DIP PRINT
PRODUCTION
rigid foam & DIP PRINT
RELEASE AGENT AND POURING
A special mix of solvents expecially produced go grant the optimal release of final piece.
Polyurethane becomes hard and it’s possible to open the mold.It takes the form of the mold.
The correct choice of Polyurethane System will generate the better result and the optimal characteristics.
Polyurethane is spread into the mould with SAIP equipment.
rigid foam & DIP PRINT
RAW PIECE rigid foam & DIP PRINT
RAW PIECE rigid foam & DIP PRINT
DIP PRINT
rigid foam & DIP PRINT
DIP PRINT - the system rigid foam & DIP PRINT
DIP PRINT - production steps
Polyurethane objectsABS objects
Plastic objectsMetallic objects
Glass objectsVarious density wood fibers
BASE COAT ON SUPPORTS
FILM PRINTING TRANSFER FILM REMOVAL DRYINGACTIVATOR
TOP COAT ON DIPPED PIECES
A transparent top coat is applied to protect the
printed surface.
The main process is developed in five steps:
rigid foam & DIP PRINT
DIP PRINT - production steps
The pattern or design is printed on a water soluble film that it is layed on the water surface in the immersion tank.
The film is floated out onto the water and the product to be decorated is pressed down into the film to effect the transfer.
Having fulfilled its role as the medium for the print transfer, the film is washed away.
Water which has adhered to the product (material) during transfer is dried off.
The film is specially treated to activate the inks. The film is activated by an autonized Patented Activator, release by high pressure guns.
rigid foam & DIP PRINT
FINAL RESULT
rigid foam & DIP PRINT
PRODUCTS rigid foam & DIP PRINT
PRODUCTS rigid foam & DIP PRINT
PRODUCTS rigid foam & DIP PRINT
PRODUCTION rigid foam & DIP PRINT
PRODUCTION
4
Stocking Area Packaging StockQuality controlProduction Area:Injection Machine
Molds Stock
Metallic Insert Stock
Production Area:In mold coating
Production Area:Release agent
5
4b
6
9
8 12
4c4d
32
14a
10 11
Raw Material Stock Finishing Area Drying Booth Delivery Area
Production Area:Carousel
rigid foam & DIP PRINT
WHAT ELSE?
headquartervia Manzoni, 6
22060 Arosio, Como - ITALYtel +39 031 761 313fax +39 031 761 546
CERTIFICATIONS