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February 18, 2015
RLC Technologies, Inc. 11023 Washington Hwy., Suite 100 Glen Allen, Virginia 23059 USA Tel. (804) 550-0400 Fax. (804) 550-3833 http://www.rlctechnologies.com
Project List & Case Studies 2015
Project Name General Contractor
Owner / Address Target Material Year
On-site Thermal Remediation of Soils - Allied-Signal, East Rutherford, NJ
Smith Technology New Jersey
Allied-Signal Morristown, NJ
PCB's, PAH's 1995
On-site Thermal Remediation of Chlorinated Solvents - Carteret, NJ
ERM Enviroclean Ewing, NJ
Confidential Carteret, NJ
TCE/Chlorinated Hydrocarbons
1996
Remediation of Petroleum Contaminated Soil - Baytown Texas
Tetra Process Services The Woodlands, TX
Exxon Baytown, Texas
Refinery Waste 1997
Remediation of Petroleum Contaminated Soil - Borger, Texas
Tetra Process Services The Woodlands, TX
Phillips 66 Borger, Texas
Refinery Waste 1997
Remediation of Soil Contaminated with Drill Cuttings
SR2 Ooltewah, TN
PEMX Villahermosa, Mexico
Diesel Fuel Crude Oil
1998
Remediation of Tanker bottom sludge - Singapore - Sold 3 Units
Singaport Cleanseas Singapore
Singaport CleanseasPte., Ltd. - Singapore
High Chain Hydrocarbons
97,98 2000
Remediation of Petroleum Contaminated Soil - Andrews County, West Texas
Tetra Process Services The Woodlands, TX
TSD Facility Andrews County, West Texas
TSD facility waste 2000
On-site Thermal Remediation Drill cuttings - Kristensund, Norway
Tetra Process Services The Woodlands, TX
TPS Norway Kristensund, Norway
Drill Cuttings from the North Sea
2000
On-site Thermal Remediation Drill cuttings - Fujariah, United Arab Emirates
Ecoref. Fujariah, United Arab Emirates
Ecoref. Fujariah, United Arab Emirates
Drill cuttings 2001
Remediation of Petroleum Contaminated Soil - St. Croix, Virgin Islands
Tetra Process Services The Woodlands, TX
Hess Refinery (Hovensa) St. Croix, Virgin Islands
Refinery Waste 2001
On-site Thermal Remediation Drill cuttings - Abu Dhabi, UAE- 2 Units
Gulf Environmental Abu Dhabi
GENCO-Habshan Habshan, U.A.E.
Drill cuttings 2002 2003
On-site Thermal Remediation Drill cuttings - Saudi Arabia.
SEW Al-Khobar, Saudi Arabia
SEW Al-Khobar, Saudi Arabia
Drill cuttings Crude Oil
2003
On-site Hazardous Waste Recycling East Chicago IN
Pollution Control Industries
Pollution Control Industries East Chicago IN
Industrial Solvents, Organic Wastes
2004
On-site Thermal Remediation Drill cuttings - Safat Kuwait
Natioanl Cleaning Company (formerly Wataniya Environmental Services)
Natioanl Cleaning Company. Safat Kuwait
Drill cuttings, Crude Oil & Waste from '91 War
2005
On-site Thermal Remediation Puertollano Spain
Tradebe Barcelona Spain
Repsol Puertollano Spain
Bio-Solids, Oliy Sludge, TPH Soil
2006
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www.RLCTechnologies.com
Project Name General Contractor
Owner / Address Target Material Year
Remediation of Petroleum Contaminated Soil - Bonny Facility Nigeria
Titan Projects Nig. Ltd Port Harcourt Nigeria
Shell Oil Nigeria
Refinery Waste 2006
On-Site Remediation Drill Cuttings San Paulo Brazil
ESBRA San Paulo Brazil
Petrobras Brazil
Drill Cuttings 2007
Central Environment Protection Facilty (BeAAT) - Ruwais UAE
SNC-Lavalin Montreal Canada
ADNOC Takreer UAE
Drill cuttings & Refinery Waste
2007
Remediation of Petroleum Contaminated Soil - Bilbao Spain
Lezama Trapagaran (Bizkaia) Spain
Repsol Bilbao Spain
Refinery Waste Biological Waste
2008
On-site Thermal Remediation Drill cuttings - Louisana
Phillips Services Corporation Houston TX
Shell Oil Norco, Louisiana
Refinery Waste 2009
ZOIL Hazardous Waste Recycling Facility - Madina-Accra , Ghana
Zoil Services Ltd Madina-Accra, Ghana
ZOOMLION Madina-Accra , Ghana
Oily Sludge, Contaminated Soils, Hazardous Materials
2011
TexCycle Hazardous Waste Recycling Facility - Kuala Lumpur, Malaysia
TexCycle TexCycle Kuala Lumpur, Malaysia
Oily Wastes, Hazardous Materials
2011
LUKOIL-Permnefteorgsyntez Thermal Desorption Facility
LUKOIL-Permnefteorgsyntez
LUKOIL Perm, Russia
Oily Sludge & Refinery Waste
2012
VAC-TECH Thermal Remediation Facility
VAC-TECH Engineering Pte. Ltd.
VAC-TECH Engineering Pte. Ltd. Singapore
Oily Sludge, Drill Cuttings
2012
TERVITA Thermal Remediation Facility
Tervita Corporation – Waste Processing
Calgary, Canada Oily Centrifuge & Shaker Discharge, BTEX
2012
APEX Thermal Remediation Facility APEX Marine and Securities Services Limited
Nigeria Oily Sludge, Drill Cuttings
2013
Tradebe SDS-2 Tradebe North America
Tradebe North America 4343 Kennedy Ave Easy Chicago, IN 46312
RCRA wastes, Industrial Solvents, Organic Wastes
2014
Veolia P66 Veolia North America
Veolia North America 4760 World Houston Pkwy Houston, TX 77032
Oily Sludge & Refinery Waste
2014
KOC-1 National Cleaning Company
Natioanl Cleaning Company / Kuwait Oil Company
Oil Based Drilling Muds and Contaminated Waste
2014
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www.RLCTechnologies.com
Recent ATDU Projects ADCO Drilling Operations Habshan, United Arab Emirates
Material: Drill Cuttings Composition: Solids Content: ±70% Oil Content: ±25% Water Content: ±5% Start Date: October 2002 Completion: 2005 Quantity Treated: 30,000 tons Processing Rate: 3.5 to 4.5 ton/hour Project Description: RLC Technologies was contracted to manufacture equipment to be used for the ADCO drilling operations in Habshan, UAE. The equipment was used to process drill cuttings. The above mentioned Waste was be treated to reduce the Total Petroleum Hydrocarbon (TPH), as per EPA procedures SW846/8015B and 1664, to below an environmentally acceptable limit of 0.5% Weight/Weight and to satisfactorily dispose of or recycle all recovered solids, liquids and other material used in the performance of the Services in compliance with all applicable environmental laws, regulations and also ADNOC / ADCO guidelines.
Drill Cuttings prior to treatment in ATDU
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www.RLCTechnologies.com
Wataniya Environmental Services Safat, Kuwait
Material: Drill Cuttings Soil & Sand Contaminated with Crude Oil Composition: Solids Content: ±70% Oil Content: ±25% Water Content: ±5% Start Date: July 2005 Quantity Treated: +75,000 tons Processing Rate: 3.5 ton/hour
Project Description: RLC Technologies was contracted to manufacture equipment for WES to process drill cuttings, crude oil and waste from the ’91 war. The RLCT plant has been in continual use and remains in use today, processing these waste streams. RLC Technologies continues to support the equipment by providing technical knowledge as needed, and procuring spare parts for our customer. Cleanup criteria was 1% (~10,000 mg/L)
Crude Oil Sludge Pond Remediated by ATDU
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www.RLCTechnologies.com
Pollution Control Industries East Chicago, U.S.A.
Material: Hazardous Materials Industrial Wastes Composition: Solids Content: ±30% Oil Content: ±30% Water Content: ±30% Start Date: February 2004 Quantity Treated: +50,000 tons Processing Rate: 1.5 to 2.5 ton/hour Project Description: RLC Technologies was contracted by Pollution Control Industries to supply an ATDU system for a hazardous material recycling facility located in East Chicago. The facility treats and recycles paint waste, resins, polymers, solvent soaked rags, oily wastes, and discarded commercial products. The RLCT plant has been in continual use and remains in use today, processing these waste streams. RLC Technologies continues to support the equipment by providing technical knowledge as needed, and procuring spare parts for our customer. Cleanup criteria was 1% (10,000 ppm)
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www.RLCTechnologies.com
BeAAT Central Environmental Waste Facility Ruwais, United Arab Emirates
Material: Refinery Waste Contaminated Soils & Sludge Centrifuge Cake Composition: Solids Content: ±60% Oil Content: ±20% Water Content: ±20% Start Date: September 2008 Quantity Treated: +40,000 tons Processing Rate: 2.5 to 3.5 ton/hour
Project Description: RLC Technologies was contracted by PSC to supply an ATDU system for a hazardous material recycling facility located in Norco, Louisiana. The facility processes refinery waste from the Shell and Valero refineries, as well as outside sources. The RLCT plant has been in continual use and remains in use today, processing these waste streams. RLC Technologies continues to support the equipment by providing technical knowledge as needed, and procuring spare parts for our customer. Cleanup criteria was 1% (10,000 ppm)
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www.RLCTechnologies.com
Lezama Demolition Services Bilbao, Spain
Material: Refinery Waste Bio-Solids Contaminated Soils & Sludge Composition: Solids Content: <30% Oil Content: >30% Water Content: >40% Start Date: September 2008 Quantity Treated: +30,000 tons Processing Rate: 1.5 to 2.5 ton/hour
Project Description: RLC Technologies was contracted by Lezama to construct a 54” diameter ATDU system for the processing of oily refinery waste and bio-solids in Bilbao, Spain. The unit is installed in a Repsol oil refinery. Twin centrifuge operations preceded the ATDU system. Due to the high liquid loading in the feed material, special provisions were made to allow for the direct pumping of oily sludge into the ATDU feed screw conveyor. The ATDU has processed feed materials with liquid loading up to 90% by weight. Discharged solids have a high caloric value and are therefore sold as an auxiliary fuel which can be blended for firing in cement kilns or industrial furnaces. Non-Condensable process gases are returned to the ATDU furnace for oxidation. RLC Technologies continues to support the equipment by providing technical knowledge as needed, and procuring spare parts for our customer. Cleanup criteria was 1% (10,000 ppm)
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www.RLCTechnologies.com
Phillips Services Corporation Louisiana, U.S.A.
Material: Refinery Waste Contaminated Soils & Sludge Composition: Solids Content: ±60% Oil Content: ±20% Water Content: ±20% Start Date: September 2008 Quantity Treated: +40,000 tons Processing Rate: 2.5 to 3.5 ton/hour
Project Description: RLC Technologies was contracted by PSC to supply an ATDU system for a hazardous material recycling facility located in Norco, Louisiana. The facility processes refinery waste from the Shell and Valero refineries, as well as outside sources. The RLCT plant has been in continual use and remains in use today, processing these waste streams. Through the use of our ATDU system, PSC is able to ‘de-list’ hazardous waste materials, thereby substantially lowering their disposal costs for processed solids. RLC Technologies continues to support the equipment by providing technical knowledge as needed, and procuring spare parts for our customer. Cleanup criteria was 1% (10,000 ppm)
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www.RLCTechnologies.com
Zoil Ghana
Material: Refinery Waste Contaminated Soils & Sludge Composition: Solids Content: ±60% Oil Content: ±20% Water Content: ±20% Start Date: November 2010 Processing Rate: 3 to 6 ton/hour Project Description: RLC Technologies was contracted by ZOIL Services Limited to deliver a 72” diameter ATDU facility for operation in Ghana. The unit was to treat crude oil tanker bottoms and marine waste, drill cuttings, fixed tank bottoms and oily sludge, general refinery waste, filter cakes, PAHs, PCBs as well as soils contaminated with engine and hydraulic oil, kitchen and galley grease. Pesticides, TCE, PCE and other chlorinated organic compounds can be treated in the ATDU without the formation of dioxins and furans due to the non-oxidizing environment inside the ATDU. The unit was provided with a stack disc centrifuge skid as well as thermal oxidizer for the treatment of non-condensable process gases.
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www.RLCTechnologies.com
Tex-Cycle Kuala Lumpur, Malaysia
Material: Industrial Wastes Oily Rags Paints and Resins Contaminated Soils & Sludge Composition: Solids Content: ±60% Oil Content: ±20% Water Content: ±20% Start Date: January 2013 Processing Rate: 2 to 4 ton/hour Project Description: RLC Technologies was contracted by Tex Cycle Technology for the construction of a 54” diameter ATDU system to be installed in Kuala Lumpur, Malaysia. The unit will expand their already existing capabilities in the hazardous waste disposal industry. The unit is installed indoors and was provided with a SSI industrial shredder to reduce steel drums to part sizes acceptable for the processing inside the ATDU. Cleanup criteria was 1% (10,000 ppm)
Industrial waste feed-stock for ATDU processing
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www.RLCTechnologies.com
Lukoil Perm, Russia
Material: Refinery Waste Composition: Solids Content: ±70% Oil Content: ±10% Water Content: ±20% Start Date: 2013 Processing Rate: 2 ton/hour Project Description: RLC Technologies was contracted by Argus Limited to construct a 54” diameter ATDU system to be installed in the Lukoil owned oil refinery in Perm, Russia. The unit is designed to process oily refinery waste at a rate of 2 metric tons per hour. A pre-mixer was provided to homogenize the various feed materials entering the system. Solids exiting the ATDU system travel to an adjoining briquetting facility for stabilization of heavy metals prior to disposal. Due to the extreme climate of the region (winter temperatures as much as -40oC) the unit is installed inside a building. Local regulations required that the ATDU system be built fully explosion proof (Ex d or NEC Class 1 Division 1) and feature a continuous emissions monitor system (CEM). The unit was built to all required Russian regulatory codes for GOST-R certification. Cleanup criteria was 0.5% (5,000 ppm)
Custom H.M.I. Control Screen
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www.RLCTechnologies.com
Vac-Tech Singapore
Material: Marine Waste Contaminated Soils & Sludge Composition: Solids Content: >50% Oil Content: <40% Water Content: <30% Start Date: January 2013 Processing Rate: 2 ton/hour Project Description: RLC Technologies was contracted by Vac-Tech Engineering to deliver a 54” ATDU system to Singapore for the processing of drill cuttings and oily sludge. The LPG fired ATDU features a double pass single stack design and is equipped with a continuous emissions monitor system (CEM). Cleanup criteria was 1% (10,000 ppm)
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www.RLCTechnologies.com
Tervita Calgary, Canada
Material: Drill Cuttings & Mud BTEX Contaminated Soil Composition: Solids Content: ±50% Oil Content: ±5% Water Content: ±45% Start Date: April 2013 Processing Rate: 3 to 6 ton/ hour Project Description: RLC Technologies was contracted by TERVITA Corporation to construct a 76” ATDU system for the processing of drilling cuttings and mud in Calgary, Canada. The natural gas fired ATDU is to be installed outdoors in an environment where winter temperatures drop to as low as -40oC. For that reason the system is being fully winterized with insulation and heat tracing. An auxiliary dry cooler system has been employed to allow cooling of the process water in winter months when evaporative cooling is not possible.
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www.RLCTechnologies.com
APEX Thermal Remediation Facility Nigeria
Material: Contaminated Soils & Oily Waste Composition: Solids Content: 70% Oil Content: 20% Water Content: 10% Contract Date: January 2013 Processing Rate: 10 ton/ hour Project Description: RLC Technologies was contracted by APEXa Marine to construct a 84” ATDU system for the processing of contaminated soils and drilling waste in Nigeria. The unit is designed for operation outdoors in the humid Nigerian environment. The system includes a traveling gantry crane traversing a material receiving and storage pit which feeds the ATDU system. Contract also included two forklift trucks with rotary forks.
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www.RLCTechnologies.com
Tradebe SDS-2 East Chicago, Indiana
Material: RCRA wastes including hydrocarbon contaminated debris Composition: Solids Content: ±40% Oil Content: ±20% Water Content: ±30% Metals: ±10% Start Date: Q1 2015 Processing Rate: 4 to 5 ton/ hour Project Description: RLC Technologies was contracted by TERVITA Corporation to construct a 84” diameter by 56’ length ATDU system for the processing of RCRA listed wastes as well as various hydrocarbon contaminated debris and industrial wastes. Materials are shredded to 2” parts prior to feeding into the ATDU. Once inside the ATDU organics are vaporized and plastics are pyrolyized into vapors which are condensed in the provided vapor recovery unit. SDS-2 is the second ATDU installation at the site.
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www.RLCTechnologies.com
Veolia P66 Borger, Texas
Material: RCRA wastes including hydrocarbon contaminated debris Composition: Solids Content: ±40% Oil Content: ±20% Water Content: ±30% Metals: ±10% Start Date: December 2014 Processing Rate: 8 ton/ hour Project Description: RLC Technologies was contracted by Veolia North America to construct a 96” diameter by 48’ length ATDU system for the processing of tank bottoms, oily sludge and refinery waste. The 96” ATDU is the largest built by RLC to date. The plant is fired with natural gas and features an RLC built Thermal Oxidizer Unit for the handling of non-condensable vapors.
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www.RLCTechnologies.com
KOC-1 Kuwait
Material: RCRA wastes including hydrocarbon contaminated debris Composition: Solids Content: ±40% Oil Content: ±20% Water Content: ±30% Start Date: Q1 2015 Processing Rate: 5-8 ton/ hour Project Description: RLC Technologies was contracted by National Cleaning Company to construct an 84” diameter by 56’ length ATDU system for the processing of OBM contaminated drilling waste for the Kuwait Oil Company. The unit is the second ATDU provided to this customer in Kuwait and will service the Kuwait Oil Company. The plant is fired with No.2 oil and features an RLC built Thermal Oxidizer Unit for the handling of non-condensable vapors.