Project feasibility report - environmentclearance.nic.in · NABL Accredited Testing Laboratory ... Ethyl Acetate 0.0166 141-78-6 Tri Ethyl Benzyl Ammonium Chloride 0.066 56-37-1 4

1

PRE FEASIBILITY REPORT

for

PROPOSED EXPANSION OF EXISTING BULK DRUG

INTERMIDIATES, PESTICIDE SPECIFIC

INTERMEDIATES & SPECIALTY CHEMICALS

MANUFACTURING UNIT

of

M/s. GUJARAT ORGANICS LTD. (UNIT-1)

PLOT NO. 127/1, G.I.D.C. ESTATE,

ANKLESHWAR – 393 002, DIST: BHARUCH (GUJ.)

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

2

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 21

3. Project Description 22

4. Site Analysis 28

5. Planning Brief 29

6. Proposed Infrastructure 30

7. Rehabilitation and resettlement (R & R) Plan 31

8. Project Schedule & Cost Estimates 31

9. Analysis of Proposal (Final Recommendations) 32

3

1.0 EXECUTIVE SUMMARY

1.1 Company Profile M/s. Gujarat Organics Ltd. (Unit-1) proposes expansion of existing Bulk Drug intermediates,

pesticide specific intermediates & specialty chemicals manufacturing unit at Plot No. 127/1, GIDC

Estate, Ankleshwar, Dist. Bharuch, Gujarat – 393 002.

1.2 Project Details

1.2.1 Products along with Production Capacity

Product

Group

No.

Sr.

No.

Product CAS No. CATEGORY AS

PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

1. Salicylic Acid 69-72-7 5 (f)

2. Zinc Salicylate 16283-36-6 5 (f)

3-a. 2-Hydroxy Benzonitrile – 60%

of 94.5 611-20-1

5 (b)

3-b.

Sodium Formate (S)/ Sodium

Formate (Aq.60-70 %) - 40%

of 94.5 (Byproduct)

141-53-7

5 (f)

4. 2- Hydroxy Phenyl Acetic Acid 614-75-5 5 (b)

5. 2-Hydroxy Phenyl Acetic Acid

Methyl Ester 22446-37-3

5 (f)

6. 6 Hydroxy-2-Naphthoic Acid

16712-64-4

5 (f)

7. 6 Hydroxy-2-Naphthoic Acid


5 (f)

8. P-Hydroxy Benzoic Acid 99-96-7 5 (f)

9. O-Cresotic Acid 83-40-9 5 (f)

10-a. 4- Hydroxy Benzonitrile –

60% of 94.5 767-00-0

5 (f)

10-b.

Ammonium Sulfate

(S)/Ammonium Sulfate

(Aq.60-70 %) - 40% of 94.5

(Byproduct)

7783-20-2

5 (f)

11. 4- Hydroxy Phenyl Acetic Acid 156-38-7 5 (f)

12. 4- Hydroxy Phenyl Acetic Acid


5 (f)

13. 3-Methyl Salicylic Acid 83-40-9 5 (f)



16. 3-Hydroxy Benzoic Acid


5 (f)

17. 2,4-Dihydroxy Benzoic Acid 89-86-1 5 (f)

1

18. 2,6-Dihydroxy Benzoic Acid 303-07-1 5 (f)

94.5 MT/Month

175

MT/Month

4

Product

Group

No.

Sr.

No.


PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

19-a. p-Phenol Sulfonic acid – 60%

of 94.5 98-67-9

5 (f)

19-b.

Ammonium Sulfate


(Aq.60-70 %) - 40% of 94.5

(Byproduct)

7783-20-2

5 (f)

20. 6 Methoxy -2-Naphthoic Acid 2471-70-7 5 (f)

21. 6 Methoxy -2-Naphthoic Acid


5 (f)

2

22. 6-Methoxy-2-

Naphthaldehyde 3453-33-6

5 (f)

94.5 MT/Month

23. 3- Chloro Salicylic Acid 1829-32-9 5 (f)

24. 3- Chloro Salicylic Acid


5 (f)

25. 3-Chloro -2-Methoxy Benzoic

Acid 3260-93-3

5 (f)


Acid Methyl Ester N/A

5 (f)

27. 3-Chloro -2-Ethoxy Benzoic

Acid N/A

5 (f)



5 (f)

29. 4-Chloro Salicylic Acid 5106-98-9 5 (f)

30. 4-Chloro Salicylic Acid Methyl

Ester 78955-90-5

5 (f)


Acid 57479-70-6

5 (f)



5 (f)


Acid N/A

5 (f)



5 (f)

35. 5-Chloro Salicylic Acid 321-14-2 5 (f)

36. 5-Chloro Salicylic Acid Methyl

Ester 4068-78-4

5 (f)

37. 5- Chloro-2-MethoxyBenzoic

Acid 3438-16-2

5 (f)

38. 5- Chloro-2-Methoxy Benzoic

Acid Methyl Ester 33924-48-0

5 (f)


Acid N/A

5 (f)

3

40. 5-Chloro -2-Ehoxy Benzoic N/A 5 (f)

94.5

MT/Month

5

Product

Group

No.

Sr.

No.


PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

Acid Methyl Ester

41. Methyl Salicylate 119-36-8 5 (f)

42. Ethyl Salicylate 118-61-6 5 (f)

43. Phenyl Salicylate 118-55-8 5 (f)

44. Methyl- 3-Methyl Salicylate 23287-26-5 5 (f)



47. Benzyl Benzoate 120-51-4 5 (f)

48-a. 4-Cyano Phenyl Acetate –

60% of 94.5 13031-41-9

5 (f)

4

48-b. Sodium Acetate – 40% of

94.5 (Byproduct) 127-09-3

5 (f)

94.5 MT/Month

49. Methyl Paraben 99-76-3 5 (f)

50. Ethyl Paraben 120-47-8 5 (f)

51. Propyl Paraben 94-13-3 5 (f)

52. Butyl Paraben 94-26-8 5 (f)

53. Iso Propyl Paraben 4191-73-5 5 (f)

54. Iso Butyl Paraben 4247-02-3 5 (f)

55. Benzyl Paraben 94-18-8 5 (f)

56. Sodium Benzyl Paraben 94-19-8 5 (f)

57. Sodium Methyl Paraben 5026-62-0 5 (f)

58. Sodium Ethyl Paraben 35285-68-8 5 (f)

59. Sodium Propyl Paraben 35285-69-9 5 (f)

60. Sodium Butyl Paraben 36457-20-2 5 (f)

61. Sodium Iso Propyl Paraben 36457-21-3 5 (f)

62. Sodium Iso Butyl Paraben 84930-15-4 5 (f)

63. Gujsol - 1

[2-Phenoxy

Ethanol(CAS No. 122-

99-6), Methyl Paraben

(CAS No. 99-76-3),

Ethyl Paraben (CAS

No. 120-47-8), Propyl

Paraben (CAS No. 94-

13-3), Butyl Paraben

(CAS No. 94-26-8)]

5 (f)

5

64. Gujsol - 2 [2-Phenoxy



(CAS No. 99-76-3),

Ethyl Paraben (CAS

No. 120-47-8), Propyl


5 (f)

94.5

MT/Month

6

Product

Group

No.

Sr.

No.


PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

13-3), Butyl Paraben

(CAS No. 94-26-8), Iso

Butyl Paraben (CAS

No. 4247-02-3)]

65. Gujsol - 3

[2-Phenoxy



(CAS No. 99-76-3),

Ethyl Paraben (CAS

No. 120-47-8), Propyl


13-3)]

5 (f)

66. Gujsept

[Methyl Paraben (CAS

No. 99-76-3), Ethyl


47-8), Propyl Paraben

(CAS No. 94-13-3)]

5 (f)

67. Gujsept Sodium

[Methyl Paraben

Sodium (CAS No.

5026-62-0), Ethyl

Paraben Sodium (CAS

No. 35285-68-8),

Propyl Paraben

Sodium (CAS No.

35285-69-9)]

5 (f)

68. Gujstat

[Methyl Paraben (CAS

No. 99-76-3), Ethyl


47-8), Propyl Paraben

(CAS No. 94-13-3),

Butyl Paraben (CAS

No. 94-26-8)]

5 (f)

69. 2- Ethoxy Benzoic Acid 134-11-2 5 (f)

70. 2- Ethoxy Benzoic Acid


5 (f)

71. 2- Ethoxy Benzoic Acid Ethyl

Ester 6290-24-0

5 (f)

72. 4- Ethoxy Benzoic Acid 619-86-3 5 (f)

73. 4- Ethoxy Benzoic Acid


5 (f)

74. 4- Ethoxy Benzoic Acid Ethyl

Ester 23676-09-7

5 (f)

6

75. P-IsoPropoxy Benzoic Acid 13205-46-4 5 (f)

7

Product

Group

No.

Sr.

No.


PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

76. P-IsoPropoxy Benzoic Acid


5 (f)

77. P-IsoPropoxy Benzoic Acid

Ethyl Ester 122488-52-2

5 (f)

78. P – Anisic Acid 100-09-4 5 (b)

79. P – Anisic Acid Methyl Ester 121-98-2 5 (f)

80. P – Anisic Acid Ethyl Ester 94-30-4 5 (f)

81. O-Anisic Acid 579-75-9 5 (b)

82. O– Anisic Acid Methyl Ester 606-45-1 5 (f)

83. O– Anisic Acid Ethyl Ester 7335-26-4 5 (f)

84. O - Anisic Acid Phenyl Ester N/A 5 (f)

85. m-Anisic Acid 586-38-9 5 (f)

86. 2-Ethoxy Benzamide 938-73-8 5 (f)

87. Ethyl Benzoate 93-89-0 5 (f)

88. 3-Methoxy Phenol 150-19-6 5 (f)

89. 2-Ethoxy Phenol 94-71-3 5 (f)

90. 2,6-Dimethoxy Benzoic Acid 1466-76-8 5 (b)

91.

4-[N-(2-Methoxy

Benzoyl)Sulfomoyl]Benzoyl

Chloride

816431-72-8

5 (f)

92. 2,4-Dihydroxy Benzoic Acid


5 (f)

93. 2,6-Dihydroxy Benzoic Acid


5 (f)

94.5

MT/Month

94. 1-Hydroxy -2 – Naphthoic

Acid 86-48-6

5 (f)

95. 1-Hydroxy -2 – Naphthoic

Acid Phenyl Ester 132-54-7

5 (f)

96. 1-Methoxy-2-Naphthoic Acid 883-62-5 5 (f)

97. 1-Methoxy-2-Naphthoic Acid

Methyl Ester N/A

5 (f)

98. 1-Ethoxy-2-Naphthoic Acid N/A 5 (f)

99. 1-Ethoxy-2-Naphthoic Acid

Methyl Ester N/A

5 (f)

100. 4-Cyano -2-Nitro Phenol 3272-08-0 5 (f)

101-

a. Cyanuric Acid – 60% of 25 108-80-5

5 (f)

7

101-

b.

Ammonium Sulfate


(Aq.60-70 %) - 40% 25

(Byproduct)

7783-20-2

5 (f)

25.0

MT/Month

8 102. 3-Amino Salicylic Acid 570-23-0 5 (f) 10.0

8

Product

Group

No.

Sr.

No.


PER EIA

NOTIFICATION

EXISTING

CAPACITY

(MT/

MONTH)

PROPOSED

CAPACITY

(MT/

MONTH)

103. 3-Amino Salicylic Acid Methyl

Ester 35748-34-6

5 (f)

104. 4-Amino Salicylic Acid 65-49-6 5 (f)


Ester 4136-97-4

5 (f)

106. 5-Amino Salicylic Acid 89-57-6 5 (f)


Ester 42753-75-3

5 (f)

MT/Month

Total

94.5 MT/Month

(Any one or

Cumulative)

175

MT/Month

By Products

1. Sodium Sulfate 7757-82-6 - 100 185.18

2. Potassium Sulfate 7778-80-5 - 100 185.18

3. Sodium Bromide 7647-15-6 - 60 111.11

Total 260 481.47

9

1.3 Raw Material Requirement Product

Group No.

Sr.

No.

Product Raw Material kg/kg CAS Nos.

Phenol 0.747 108-95-2

NaOH 0.893 1310-73-2

Carbon dioxide 0.727 124-38-9

1 Salicylic Acid

Sulfuric Acid 0.8 7664-93-9

Salicylic Acid 1 69-72-7

NaOH 0.525 1310-73-2

2 Zinc Salicylate

Zinc Chloride 0.8 7646-85-7

Salicyldehyde 1.033 90-02-8

Sodium Acetate 0.008 127-09-3

Ethanol 0.05 64-17-5

Acetic Acid 0.187 64-19-7

Hydroxylamine

Hydrochloride 0.583

5470-11-1

Sodium Formate 0.575 141-53-7

3-a 2-Hydroxy Benzonitrile - 60%

Formic Acid 1.666 64-18-6

2-Hydroxy AcetoPhenone 0.9 118-93-4

NaOH 0.526 1310-73-2

Sulfur 0.21 7704-34-9

Morpholine 0.016 110-91-8

Sodium Bicarbonate 0.33 144-55-8

P-Toluene Sulfonic Acid

(catalyst) 0.07

104-15-4

Ethyl Acetate 0.0166 141-78-6

Tri Ethyl Benzyl Ammonium

Chloride 0.066

56-37-1

4 2-Hydroxy Phenyl Acetic Acid


2-Hydroxy Phenyl Acetic Acid 0.943 614-75-5

Methanol 0.194 67-56-1

Sodium Carbonate 0.075 497-19-8

5 2-Hydroxy Phenyl Acetic Acid

Methyl Ester


β-Naphthol 0.767 135-19-3

KOH 0.714 1310-58-3

Carbon Dioxide 0.357 124-38-9

Sulfuric Acid 1 7664-93-9

6 6-Hydroxy -2-Naphthoic Acid

n-Paraffin 0.143 8002-74-2

6-Hydroxy-2-Naphthoic Acid 0.943 16712-64-4

Methanol 0.188 67-56-1


7 6-Hydroxy -2-naphthoic Acid

Methyl Ester


Phenol 0.68 108-95-2

Potassium Hydroxide 0.909 1310-58-3



8 P-Hydroxy Benzoic acid

Carbon 0.0018 7440-44-0

1

9 O-Cresotic Acid O-Cresol 0.714 95-48-7

10

Sodium Hydroxide 0.81 1310-73-2

ODCB 0.178 95-50-1


Sulphuric Acid 1 7664-93-9

Urea 1 57-13-6

Sulfamic acid 1.6 5329-14-6

Ortho Dichloro Benzene 0.1 95-50-1

Catalyst 0.028 7757-82-6

10-a 4-Hydroxy Benzonitrile - 60%

p-Hydroxy Benzoic acid 1.4 99-96-7

10-b Ammonium Sulfate

(S)/Ammonium Sulfate (Aq.60-

70 %) - 40%

(Byproduct) - 7783-20-2

4-Hydroxy AcetoPhenone 0.9 99-93-4

Sulfur 0.21 7704-34-9

Morpholine 0.016 110-91-8

Para Toluene Sulfonic Acid 0.07 104-15-4

Triethyl Benzyl Ammonium

Chloride 0.066

56-37-1

Ethyl Acetate 0.0166 141-78-6

Sodium bicarbonate 0.333 144-55-8


11 4-Hydroxy phenyl acetic acid


4-Hydroxy Phenyl Acetic Acid 0.943 156-38-7

Methanol 0.194 67-56-1

Sodium carbonate 0.075 497-19-8

12 4-Hydroxy phenyl acetic acid

Methyl Ester


O-Cresol 0.714 95-48-7


ODCB 0.178 95-50-1


13 3-Methyl salicylic acid


m-Cresol 0.714 108-39-4


ODCB 0.178 95-50-1




p-Cresol 0.714 106-44-5


ODCB 0.178 95-50-1




3-Hydroxy Benzoic Acid 1 99-06-9

Methanol 0.325 67-56-1

Sulfuric acid (Catalyst) 0.05 7664-93-9

16 3-Hydroxy Benzoic Acid Methyl

Ester

Soda Ash 0.3 497-19-8

Resorcinol 1 108-46-3

Potassium Carbonate 1.26 584-08-7

17 2,4-Dihydroxy Benzoic Acid


11


Sodium Meta Bisulfite

(Catalyst) 0.1

7681-57-4

Resorcinol 1.3 108-46-3

Potassium Carbonate 1.612 584-08-7




Sodium Meta Bisulfite

(Catalyst) 0.164

7681-57-4

Phenol 0.54 108-95-2


Sulfamic acid 0.557 5329-14-6 19-a p-Phenol Sulfonic acid – 60%

Sulfuric acid 0.563 7664-93-9

19-b Ammonium Sulfate


70 %) - 40%

(Byproduct) - 7783-20-2

6-Hydroxy -2-Napthoic Acid 1 16712-64-4


Dimethyl Sulfate 1.25 77-78-1

20 6 Methoxy -2-Naphthoic Acid


6-Methoxy-2-Napthoic Acid 1 2471-70-7

Methanol 0.5 67-56-1

Catalyst 0.025 7681-57-4

Soda Ash 0.05 497-19-8

21 6 Methoxy-2-Napthoic Acid

Methyl Ester


6-Hydroxy -2-Napthyl

Chloride 1.3

-

Xylene 0.3 1330-20-7

Catalyst 0.025 7681-57-4

2

22 6-Methoxy-2-Naphthaldehyde

Hydrogen Gas 0.025 1333-74-0

o-Chloro Phenol 0.75 95-57-8



Xylene 0.3 1330-20-7


23 3- Chloro Salicylic Acid

EDTA 0.0005 60-00-4

3-Chloro Salicylic Acid 1 1829-32-9



Soda Ash 0.05 497-19-8

24 3- Chloro Salicylic Acid Methyl

Ester

EDTA Disodium Salt 0.0005 60-00-4


3-Chloro-2-Methoxy Benzoic

Acid Methyl Ester 1.1

-

25 3-Chloro -2-Methoxy Benzoic

Acid




3


Acid Methyl Ester


12

TBAB 0.0004 1643-19-2




Diethyl Sulfate 1.5 77-78-1

27 3-Chloro -2-Ethoxy Benzoic

Acid


3-Chloro-2-Ethoxy Benzoic

Acid 1

-




Acid Methyl Ester

Soda Ash 0.3 497-19-8



Xylene 0.3 1330-20-7


29 4-Chloro Salicylic Acid

EDTA 0.0005 60-00-4




Soda Ash 0.05 497-19-8

30 4-Chloro Salicylic Acid Methyl

Ester

EDTA Disodium Salt 0.0005 60-00-4




TBAB 0.0004 1643-19-2


Acid


4-Chloro-2-Methoxy Benzoic

Acid 1

57479-70-6




Acid Methyl Ester

Soda Ash 0.05 497-19-8





Acid






Acid Methyl Ester


Para Chloro Phenol 0.71 106-48-9



ODCB/Xylene 0.3 95-50-1

/1330-20-7


EDTA 0.0005 60-00-4

Carbon 0.0005 7440-44-0

35 5-Chloro Salicylic Acid

Sodium Hydrosulphite 0.0005 7775-14-6

13



Sulfuric Acid (98%) 0.025 7664-93-9

Soda Ash 0.05 497-19-8

Water 1 -

36 5-Chloro Salicylic Acid Methyl

Ester

EDTA 0.0005 60-00-4





37 5- Chloro-2-MethoxyBenzoic

Acid

TBAB 0.0005 1643-19-2


Water 1.5 -

TBAB 0.0004 1643-19-2


38 5- Chloro-2-Methoxy Benzoic

Acid Methyl Ester

Sodium Hydroxide 1 1310-73-2





Acid

TBAB 0.0004 1643-19-2

5-Chloro-2-Ethoxy Benzoic

Acid 1

62871-12-9


40 5-Chloro -2-Ehoxy Benzoic Acid

Methyl Ester


Salicylic acid 1.053 69-72-7

Methanol 0.212 67-56-1

(Sulfuric Acid) Catalyst 0.029 7664-93-9

Soda ash 0.615 497-19-8

41 Methyl Salicylate


Salicylic Acid 0.99 69-72-7

Ethanol 0.392 64-17-5


Soda Ash 0.559 497-19-8

42 Ethyl Salicylate


Salicylic Acid 0.646 69-72-7

Phenol 0.44 108-95-2


43 Phenyl Salicylate

Soda Ash 0.0093 497-19-8

O-Cresotic Acid 1.053 83-40-9

Methanol 0.212 67-56-1

Catalyst 0.029 7664-93-9

Soda ash 0.615 497-19-8

44 Methyl 3-Methyl Salicylate


m-Cresotic Acid 1.053 50-85-1

Methanol 0.212 67-56-1

Catalyst 0.0292 7664-93-9

Soda ash 0.615 497-19-8

4



14

p-Cresotic Acid 1.053 89-56-5

Methanol 0.212 67-56-1

Catalyst 0.029 7664-93-9

Soda ash 0.615 497-19-8



Benzyl Alcohol 0.513 100-51-6

Benzoic Acid 0.6 65-85-0


Soda Ash 0.12 497-19-8

Xylene 0.023 1330-20-7

47 Benzyl Benzoate


p-Cyano Phenol 1 767-00-0

Acetic Acid 0.8 64-19-7

48-a 4-Cyano Phenyl Acetate -60%


48-b Sodium Acetate – 40% (Byproduct) - 127-09-3

Para Hydroxy Benzoic Acid 1 99-96-7

Methanol 0.35 67-56-1

Catalyst 0.025 7757-82-6

Sulfuric Acid (100%) 0.5 7664-93-9

49 Methyl Paraben


Para Hydroxy Benzoic Acid 0.95 99-96-7

Ethanol 0.31 64-17-5

p-Toluene Sulfonic Acid 0.0015 104-15-4

EDTA 0.0005 60-00-4


50 Ethyl Paraben

Water 0.5 -


n-Propanol 0.35 71-23-8

Toluene 0.35 108-88-3

Catalyst 0.0015 7757-82-6

Sulfuric Acid (100%) 0.3 7664-93-9

51 Propyl Paraben



n-Butanol 0.34 71-36-3

Toluene 0.3 108-88-3


EDTA 0.0005 60-00-4


52 Butyl Paraben

Water 0.5 -


Iso Propyl Alcohol 0.35 67-63-0

Toluene 0.35 108-88-3


EDTA 0.0015 60-00-4


53 Iso Propyl Paraben

Water 0.5 -


5

54 Iso Butyl Paraben

Iso Butyl Alcohol 0.34 78-83-1

15

Toluene 0.35 108-88-3


EDTA 0.0005 60-00-4


Water 0.5 -


Benzyl Alcohol 0.4 100-51-6

Mix Xylene 0.35 1330-20-7

Soda Ash 0.35 497-19-8

EDTA 0.0005 60-00-4

Catalyst 0.0015 7757-82-6

55 Benzyl Paraben

Water 0.5 -

Benzyl Paraben 1.1 94-18-8


56 Sodium Benzyl Paraben

Toluene 0.35 108-88-3

Methyl Paraben 1.1 99-76-3

Caustic 0.4 1310-73-2


57 Sodium Methyl Paraben


Ethyl Paraben 1.1 120-47-8

Toluene 0.35 108-88-3


58 Sodium Ethyl Paraben

Toluene 0.35 108-88-3

Propyl Paraben 1.1 94-13-3

Caustic Soda Flakes 0.4 1310-73-2


59 Sodium Propyl Paraben

Sulfuric Acid (30%) 0.4 7664-93-9

Butyl Paraben 1.1 94-26-8

Toluene 0.3 108-88-3


60 Sodium Butyl Paraben


Iso Propyl Paraben 1.1 4191-73-5

Toluene 0.3 108-88-3


61 Sodium Iso Propyl Paraben


Iso Butyl Paraben 1.1 4247-02-3

Toluene 0.3 108-88-3


62 Sodium Iso Butyl Paraben


GE-10 0.68 -

Paraben Component-A 0.15 -

Paraben Component-B 0.05 -

Paraben Component-C 0.05 -

Paraben Component-D 0.05 -

63 Gujsol - 1

Paraben Component-E 0.05 -

GE-10 0.65 -


64 Gujsol - 2


16




GE-10 0.75 -



65 Gujsol - 3




66 Gujsept


Paraben Component-A

Sodium Salt 0.7

-

Paraben Component-B

Sodium Salt 0.18

-

67 Gujsept Sodium

Paraben Component-C

Sodium Salt 0.12

-






68 Gujstat

Ortho Chloro Phenol 1.095 95-57-8

Salicylic acid 0.888 69-72-7


Caustic Soda 0.488 1310-73-2

69 2-Ethoxy Benzoic Acid

Sulfuric Acid (30%) 0.784 7664-93-9

2-Ethoxy Benzoic acid 0.925 134-11-2

Methanol 0.185 67-56-1


70 2-Ethoxy Benzoic Acid Methyl

Ester

Soda ash 0.1 497-19-8


Ethanol 0.242 64-17-5


71 2-Ethoxy Benzoic Acid Ethyl

Ester

Soda ash 0.1 497-19-8

Para Hydroxy Benzoic acid 0.85 99-96-7


Diethyl sulfate 0.47 67-56-1

72 4-Ethoxy Benzoic acid



Methanol 0.185 67-56-1


73 4-Ethoxy Benzoic acid Methyl

Ester

Soda ash 0.2 497-19-8


Ethanol 0.242 64-17-5


74 4-Ethoxy Benzoic acid Ethyl

Ester

Soda ash 0.1 497-19-8

6

75 P-Iso Propoxy Benzoic Acid Para Iso Propoxy Ethyl

Benzoate 1.161

122488-52-2

17



4-Iso Propoxy Benzoic Acid 0.93 13205-46-4

Methanol 0.172 67-56-1


76 P-Iso Propoxy Benzoic Acid

Methyl Ester

Soda Ash 0.1 497-19-8

Ethyl Paraben 0.8 120-47-8


DMF 0.042 68-12-2

77 P-Iso Propoxy Benzoic Acid

Ethyl Ester

Iso Propyl Bromide 0.666 75-26-3


Caustic Soda 0.55 1310-73-2


78 P-Anisic Acid

Sulfuric Acid (100%) 0.39 7664-93-9

4-Methoxy Benzoic Acid 0.92 100-09-4


Soda Ash 0.1 497-19-8

79 P-Anisic Acid Methyl ester



Ethanol 0.26 64-17-5

Soda Ash 0.1 497-19-8

80 P-Anisic Acid Ethyl ester


Salicylic Acid 1 69-72-7

Caustic Soda 0.625 1310-73-2


81 O-Anisic Acid

Sulfuric Acid (100%) 1.2 7664-93-9



Soda Ash 0.1 497-19-8

82 O-Anisic Acid Methyl ester


2-Methoxy Benzoic Acid 1 579-75-9

Ethanol 0.48 64-17-5

Soda Ash 0.2 497-19-8

83 O-Anisic Acid Ethyl ester


O-Anisic Acid 0.76 579-75-9

Phenol 0.46 108-95-2

Soda Ash 0.05 497-19-8

84 O-Anisic Acid Phenyl ester

Sulfuric Acid(Catalyst) 0.05 7664-93-9

3-Hydroxy Benzoic Acid 1 99-06-9

NaOH 0.55 1310-73-2


85 m-Anisic Acid

Sulfuric Acid (100%) 0.39 7664-93-9

Salicylamide 0.85 65-45-2


86 2-Ethoxy Benzamide


Benzoic Acid 0.815 65-85-0

DES 0.538 64-67-5

87 Ethyl Benzoate


18


Soda Ash 0.038 497-19-8

Resorcinol 1 108-46-3


88 3-Methoxy Phenol


Catechol 1.1 120-80-9


89 2-Ethoxy Phenol


2,6-Dihydroxy Benzoic Acid 1 303-07-1




90 2,6-Dimethoxy Benzoic Acid

TBAB (Catalyst) 0.05 1643-19-2

o-Anisic Acid 0.5 579-75-9

4-Amino Sulfonyl Benzoic

Acid 0.661

138-41-0

sodium Hydroxide 0.57 1310-73-2

Phosphorous trichloride 0.39 7719-12-2

91 4-[N-(2Methoxy

Benzoyl)Sulfomoyl]Benzoyl

Chloride




(Sulfuric Acid)Catalyst 0.1 7664-93-9


Methyl Ester

Soda Ash 0.11 497-19-8



(Sulfuric Acid)Catalyst 0.1 7664-93-9


Methyl Ester

Soda Ash 0.11 497-19-8

Alfa Naphthol 0.783 90-15-3



ODCB 0.017 95-50-1


94 1-Hydroxy-2-Naphthoic Acid

SMBS 0.0043 7681-57-4

1-Hydroxy -2-Naphthoic acid 0.952 86-48-6

Phenol 0.476 108-95-2

Toluene 0.019 108-88-3

95 1-Hydroxy-2-Naphthoic Acid

Phenyl Ester

POCl3 0.476 10025-87-3



DMS 0.633 77-78-1

96 1-Methoxy-2-Naphthoic Acid


1-Methoxy 2-Naphthoic acid 0.944 883-21-6

Methanol 0.152 67-56-1

Soda ash 0.111 497-19-8

97 1-Methoxy-2-Naphthoic Acid

Methyl ester




7

98 1-Ethoxy-2-Naphthoic Acid

DES 0.75 64-67-5

19

1-Ethoxy -2-Naphthoic acid 0.94 -

Methanol 0.143 67-56-1

Soda ash 0.111 497-19-8

99 1-Ethoxy-2-Naphthoic Acid

Methyl Ester


4-Cyano Phenol 0.8 767-00-0

Nitric Acid 0.4 7697-37-2


100 4-Cyano-2-Nitro Phenol


Urea 0.7 57-13-6

ODCB 0.01 95-50-1 101-

a Cyanuric Acid 60%

Sulfamic acid 0.78 5329-14-6

101-

b

Ammonium Sulfate


70 %) - 40%

(Byproduct) - 7783-20-2

o-Amino Phenol 0.8 95-55-6



ODCB 0.3 95-50-1


EDTA 0.0005 60-00-4

102 3-Amino Salicylic Acid

Sodium Hydrosulfate 0.0005 7775-14-6

3-Amino Salicylic Acid 1 570-23-0


103 3-Amino Salicylic Acid Methyl

Ester


m-Amino Phenol 0.8 591-27-5



ODCB 0.3 95-50-1


EDTA 0.0005 60-00-4






Ester


p-Amino Phenol 0.8 123-30-8



ODCB 0.3 95-50-1


EDTA 0.0005 60-00-4





8


Ester


20

1.4 Water Requirement, Waste Water Generation and Treatment Total water requirement will be 276 m

3/day (Existing = 150 m

3/day + Additional = 126 m

3/day) which

will be met through GIDC water supply. The wastewater generation will be 180 m3/day (Existing = 98

m3/day + Additional = 82 m

3/day).

Existing Treatment: Industrial wastewater (88 KL/day) is discharged in to NCT pipeline after

treatment for deep sea disposal via FETP. Domestic wastewater (10 KL/day) is disposed in septic

tank and soak pit.

Total Proposed Treatment: Domestic wastewater (sewage) shall be treated in ETP. Existing Industrial

wastewater (88 KL/day) shall be treated in ETP and discharged into NCT pipeline for deep sea

disposal via FETP. Additional Industrial wastewater (92 KL/day) shall be treated in ETP, RO & MEE

and 74 KL/day of RO Permeate and 13 KL/day of MEE Condensate shall be reused in Boiler & Cooling

purposes. Ultimately it will be a Zero Liquid Discharge Unit for proposed expansion.

1.5 Air Pollution Source and Control Management There will be emission from Boiler (3 Nos.), Thermic Fluid Heaters (5 Nos.), D.G. Set (1 No.) and

Process Vents (2 Nos.). To control the emission from process vents adequate scrubbers i.e. Water &

Alkali Scrubbers, Bag Filter are installed.

21

1.6 Hazardous Waste

1.7 Green Belt

Total 10,468.88 sq. meter land area is available at site; out of this area about 1,294 sq. meter (12.36

%) area is covered as greenbelt and other forms of greenery.

Existing

Additional Total

Sr.

No Type of Waste

Category

(MT/Month)

Mode of Treatment & Disposal

1 ETP Waste 35.3 5

5 10

Collection, Storage, Transportation &

Sent to TSDF site of M/s. BEIL,

Ankleshwar

2 Used Oil 5.1 2 Lit.

2 Lit. 4 Lit.


Sale to registered re-processor or use

for lubrication with in premises

3 Sodium Sulphate 37.3 100 83 183

4 Potassium Sulphate 37.3 100 83 183

5 Sodium Bromide - 60 50 110

6 Sodium Bromide

(30% solution) - -

300 300

7 Sodium Formate - - 1050 1050

8 Ammonium Sulfate - - 625 625

9 Sodium Acetate - - 200 200

10 Cyanuric Acid - - 200 200

11 p-Phenol Sulfonic

acid - -

200 200

12 Sodium Sulphide - - 110 110

13 Sodium Bisulfite - - 125 125

14 Sodium Chloride - - 145 145


Sale to authorized end users

15 Spent Carbon 28.3 0.4

0.4 0.8


co-processing in cement industries or

Send to CHWIF of BEIL, Ankleshwar for

incineration

16 Discarded

Drums/Containers 33.1 17 #

83 #

100

#

17 Discarded Bags 33.1 42 #

58 #

100

#

18 Contaminated

HDPE/LDPE Bags 33.1 25 #

25 # 50 #

Collection,decontamination, storage

and sold to GPCB registered vendor

22

1.8 Power & Fuel Requirements Power Requirement & Source of Power

Note: DG Set will be kept for emergency power back up

Fuel Requirement

Requirement Sr.

No.

Fuel

Existing Proposed Total

1 Natural Gas 321 Sm3/ Day 715 Sm

3/ Day

2 HSD 80 Lit./Hr -

3 Furnace Oil - 625 Lit./Hr

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project Proposed expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty

chemicals manufacturing unit.

Identification of the project proponent

M/s. Gujarat Organics Ltd. is promoted by Mr. Ashwin Dani, a co-promoter of M/s Asian

Paints Ltd, One of the Largest Paint Company in Asia with Turnover of 1100 million US

dollars.

M/s. Gujarat Organics Ltd. has specialization in chemical synthesis of organic chemicals,

Intermediates and Fine Chemicals.

M/s. GOL is one of the largest manufacturer of Para Hydroxy Benzoic Acid.

M/s. GOL ensures Quality, Safety & Environment by establishing Quality Management

system at various stages & holds ISO 9001: 2008, ISO 14401: 2004 certification

Major market for this product is Europe & America.

80% of the production volume will be exported & 20% will be sold in Local market.

2.2 Brief description of nature of the Project Proposed expansion of existing Bulk Drug intermediates, pesticide specific intermediates & specialty

chemicals manufacturing unit.

2.3 Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country. By expanding this

unit, M/s. Gujarat Organics Ltd. (Unit-1) will be able to meet the demand of various products

Requirement

(KVA)

Sr.

No.


Source

1. 750 KVA 2500 KVA DGVCL

2. 380 KVA 380 KVA DG Set

23

internationally and locally. This will also generate direct and indirect employment opportunity for

various levels of people.

2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning. These

products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials, it will make us very competitive against

imported finished products and we will be able to increase the export of our finished products.

2.6 Export possibility

We shall export our products.

2.7 Domestic/Export Markets Majority of the products will be exported and some products will be sold in local market.

2.8 Employment Generation (Direct and Indirect) due to project. M/s. Gujarat Organics Ltd. (Unit-1) will give direct employment to local people based on

qualification and requirement. In addition to direct employment, indirect employment shall

generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted.

24

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

Map showing general location

PROJECT

SITE

25

Project Site (Google Map)

26

Plot Layout

27

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below:

Existing operational unit

Site is very well connected by road & rail

Proximity to Raw Material suppliers

Availability of sufficient land free from cultivation

Availability of power evacuation facilities

Availability of water for industrial use

Availability of common CHWIF, TSDF, CMEE, etc. in the estate

Modern infrastructure support and amenities at par with industrial estates in other global markets,

including:

Efficient transport facilities within the industrial estate and to & fro the city area.

Environment-friendly zone.

Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section-1.3, Page No. 8. We shall procure

the raw material as much as possible from domestic market and if there is no availability of any raw

material we will import. We shall export the finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined. After expansion it will be a explored.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall be met through GIDC water supply.

28

Power Requirement & Source of Power

Note: DG Set will be kept for emergency power back up

Fuel Requirement

Requirement Sr.

No.

Fuel


1 Natural Gas 321 Sm3/ Day 595 Sm

3/ Day

2 HSD 80 Lit./Hr -

3 Furnace Oil - 625 Lit./Hr

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal. Please refer Form-I, Annexure-V & VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

Requirement

(KVA)

Sr. No.


Source

1. 750 KVA 2500 KVA DGVCL

2. 380 KVA 380 KVA DG Set

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED EXPANSION

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

29

4.0 Site Analysis

4.1 Connectivity

Site is very well connected by road

Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given. It will be incorporated in EIA Study. CRZ Clearance is not applicable.

4.4 Existing Infrastructure







4.5 Soil Classification It will be incorporated in EIA Study.

4.6 Climatic data from secondary sources. Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.7 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows. A) Natural Resource Management – The main focus of this program will be to maximize the yield

returns of the farmers through efficient management of existing resources & extension of new

agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture sector

and reduce the rural poverty by programs like Farmers Training, Nursery Growing Trainings,

Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried out.

B) Income Generation Program -

1) Establishment of Self help groups.

30

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification. Type of Industry: Proposed expansion of existing Bulk Drug intermediates, pesticide specific

intermediates & specialty chemicals manufacturing unit.

5.2 Population Projection It will be incorporated in EIA Study.

5.3 Land use planning (breakup along with green belt, etc.) It will be incorporated in EIA Study.

5.4 Assessment of Infrastructure Demand (Physical & Social)

Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed project activity.

Social Welfare

Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities It will be incorporated in EIA Study.

31

6.0 Proposed Infrastructure

SR.

NO.

LAND USE PROPOSED AREA

(SQ.MT.)

1 Production Plants 5322

2 Parking 106.4

3 Security Building 25.47

4 Effluent Treatment Plant 818.19

5 Utility 589.75

6 Raw Material and Finished Products Storage 779.47

7 Tank Farm Area 1131

8 Green Belt 1294

9 Road 402.6

TOTAL 10,468.88

6.1 Green Belt Total 10,468.88 sq. meter

land area is available at site; out of this area about 1,294 sq. meter (12.36

%) area is covered as greenbelt and other forms of greenery.

6.2 Social Infrastructure

Water Supply by GIDC

Power supply by DGCVL

6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in the selection of site are listed below:



Proximity to Raw Material suppliers





Modern infrastructure support and amenities at par with industrial estates in other global markets,

including:

Efficient transport facilities within the industrial estate and to & fro the city area.

Environment-friendly zone.

Uninterrupted power supply.

6.4 Drinking water Management (Source & Supply of water) Total water requirement shall be met through GIDC supply.

32

6.5 Sewerage System Sewage pipes are laid in entire company for the removal and disposal of mainly non-harmful liquid

wastes from the offices, canteen and domestic waste coming from different section of industry.

These liquid wastes will be sent to ETP.

6.6 Solid Waste Management Please refer Form-I, Annexure-VI.

6.7 Power Requirement & Supply/Source Please refer Section 3.8 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given) There is no habitation on the proposed expansion project activity area and it is open industrial land,

so R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that may lead

to resettlement of the people is considered as permanent impact. Hence, there is no permanent

impact on this account. The increasing industrial activity will boost the commercial and economical

status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given). We shall start construction after getting EC CTE. And we shall start manufacturing after applying for

CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project. Proposed Project Cost = Rs. 645 Lakhs

Fund Requirement for Creation of Additional Facility

Sr.

No. Plant

Capex

in Rs.

Lacs

Major Cost Component Remark

1 Multiple Effect Evaporator 400 MEE,Stripper,Centrifuge New Plant @150 KLD

i.e. 6 KL/Hr

2 Boiler 40 Boiler, softener New Boiler @ 1TPH

3 Cooling Tower 25 CT, Pump

4 Effluent Treatment Plant 100 Bio reactor

33

5 Reverse Osmosis Plant 80 RO, Tank New Plant @150 KLD

Total 645

CAPITAL INVESTMENT DONE TILL DATE FOR EMS

(ANKLESHWAR UNIT)

Year Description Details

Investment (Rs.

Lakhs)

2008 RO 44

2011 MEE with stripper for PHBA 52 KLD 183

2013 MEE with stripper for Ester 37 KLD 130

2014 Revamping of RO 150 KLD 12

2015 Membrane Replacement 4.5

2016 RO Revamping 36

409.5

Existing Project Cost

Sr.

No.

Particulars Cost ( Rs.)

1 Lease on Land 1,84,116

2 Building 8,29,12,135

3 Plant and Machineries 21,00,66,305

4 Environment protection measures (includes cost of

ETP, Tree Plantation, Evaporator System etc.)

4,09,50,000

5 Miscellaneous 10,06,70,871

TOTAL 43,47,83,427

i.e. 43.47 Crores

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed expansion project.

Social Welfare shall be done.

Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.

Documents

Project feasibility report - environmentclearance.nic.in · NABL Accredited Testing Laboratory ... Ethyl Acetate 0.0166 141-78-6 Tri Ethyl Benzyl Ammonium Chloride 0.066 56-37-1 4