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    TRANSILVANIA UNIVERSITY OF BRASOV

    MECHANICAL ENGINEERING FACULTY

    MACHINE ELEMENTS DISCIPLINE

    YEAR PROJECT NO. 1

    TELESCOPIC LIFTING JACK

    STUDENT: APOSTOL ANDREEA STEFANIA FACULTY: MECHANICAL ENGINEERING

    SECTION: AUTOMOTIVE ENGINEERING

    YEAR: II

    GROUP: 1711

    SUPERVISER:

    Eng: TODI- EFTIMIE ALINA

    ACADEMIC YEAR:

    2012- 2013

    1

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    CONTENTS

    Me!"#n$% !& '#('%(#)*!n

    1+ ESTABLISHING THE LOADINGS ON THE ELEMENTS OF THE

    ,AC......3

    2+ MAIN SCRE/

    CALCULUS..........................++3

    2+1+ C!!*ng )e

    #)e"*#(.........................3

    2+2+De*gn

    '#('%(%............................3

    2+3+ Ce'*ng )e e(&-(!'*ng

    '!n$*)*!n...................

    2++ Ce'*ng #) '!4!e$

    )"ee.....................5

    2+5+ B%'(*ng

    'e'*ng..........................++6

    3+ SECONDARY SCRE/

    CALCULUS.......................7

    3+1+ C!!*ng )e

    #)e"*#(.........................7

    3+2+ C#('%(% !& )e n%e" !& )"e#$ !& )e #*n '"e8 n%) 9(!'#)e$ *n*$e )e

    e'!n$#" '"e8;

    .............................73+3+ C!!*ng )e e

    +FI?ED NUT

    CALCULUS...........................++>

    +1+ C!!*ng )e

    #)e"*#(........................++>

    +2+ C#('%(% !& )e n%e" !& )"e#$...................>

    +3+ Ce'*ng )e

    ne'..........................10

    ++ C!!*ng )e $*en*!n !& )e

    n%)..................11

    +5+ Ce'*ng )e n%) #) '!4!%n$

    (!#$.................++12

    +6+ Ce'*ng )e

    '!((e".........................+12

    +7+ C!!*ng #n$ 'e'*ng )e )%$ n%) )#) e'%"e )e n%) *n )e @#' !$ +12

    2

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    5+CALCULUS OF THE

    BODY.........................+13

    6+CALCULUS OF THE

    CUP..........................15

    7+EFFICIENCY

    CALCULUS..........................16

    =+ THE METHODOLOGY OF DESIGNING A VERTICAL RATCHETMECHANISM++17

    =+1+ Me'#n*

    e)'.........................++17

    =+2+ Te #n$(e (eng)

    '#('%(%.....................++17

    =+3+ Leng)ene"

    '#('%(%........................++1=

    =++ R#)'e) 8ee(

    '#('%(%.......................+1=

    =+5+R#)'e)

    '#('%(%..........................++20

    >+ TECHNICAL SECURITY /OR

    RULES...................2

    10+SUPPORTING STATEMENT REGARDING THE CHOICE OF THE MATERIALS

    THE BLANS AND COSTRUCTIVE SOLUTIONS FOR THE MAIN PARTS OF THE

    ,AC9NUTS BOLTS;

    .............................25

    11+ TEHNICAL SECURITY STANDARDS OF

    /OR...............27

    12+REFERENCES.............................

    ..2=

    1+ESTABLISHING THE LOADINGS ON THE ELEMENTS OF THE

    TELESCOPIC LIFTING ,AC

    3

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    F*g 1+1

    2+ MAIN SCRE/ CALCULUS

    2+1+ C!!*ng )e #)e"*#(

    I) * '!en OLC 50 STAS 5002

    2+2+ De*gn '#('%(%

    L!#$ '#('%(#)*!n cQ N

    DE207>01>2500=+1 NQQc === 1+1++05+1= NQ 1>250=

    Inne" $*#e)e" !& )e )"e#$ 3d

    DE00=>+23

    50

    207>03 mm

    Qd

    ac

    c=

    =

    =

    DE60+++0 MPaac =

    C!!*ng )e )#n$#"$ )"e#$

    I) * '!en )"#4e!*$#( )"e#$ T" 32

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    F*g 2+1

    T#(e 2+1+

    N!*n#(D*#e)e" P*)' Me$*% D*#e)e" E 33 25 26 30

    2+3+ Ce'*ng )e e(&-(!'*ng '!n$*)*!n

    Te )"e#$ 4*)'*ng #ng(e 2 $eg"ee

    =

    =

    = 76+32>

    6

    2

    2

    arctgd

    Parctg

    A44#"en) &"*')*!n #ng(e G $eg"ee

    === 0=+7

    2

    30'!

    12A0

    2'!

    G arctgarctg

    12A0+++11A0= &!" )ee()ee(

    Se(&-(!'*ng '!n$*)*!nG

    2 +=25

    25+2731161633

    3

    MPad

    Mtt =

    =

    =

    e$;#''!4(*9'!n$*)*!n

    DE50DE0>+3>+=21+3>

    22

    22

    MPaMPa ace

    actce

    ==+=

    +=

    ( )DE5DE10+++6

    DE35332DE6+++2

    12A0+++11A0

    DE25+2731

    535

    5351>25012A0

    3

    1

    3

    1

    0

    22

    33

    2

    0

    2

    3

    0

    3

    mmmmdmmmmdd

    Nmm

    dd

    ddQMM

    c

    c

    c

    ft

    ==

    =+=+=

    =

    =

    =

    ==

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    F*g 2+3

    ( )

    >7

    DE36

    =

    =

    +==

    l

    lf

    H

    mmm

    mHklkl

    DE25+6

    25

    6

    DE13336>7

    DE2661332

    =+025+6

    255

    3

    2

    3

    3

    *n*n

    *n

    mmd

    d

    d

    A

    Ii

    mmmHl

    mmlkl

    i

    l

    l

    f

    f

    ===

    =

    =+=+=

    ===

    ===

    B%'(*ng $!#*n

    4(#)*' %'(*ng

    a

    c

    f cc =

    = 62+0335f &!" OL 50

    70+30>=+062+0335 ==f

    =>+721+3>

    70+30>==c

    Te #&e) '!e&&*'*en) &!" %'(*ng5++3=ac

    ' ac 9'!n$*)*!n #''!4(*e$;

    3+ SECONDARY SCRE/ CALCULUS

    3+1+ C!!*ng )e #)e"*#(

    I) * '!en OLC 50 STAS 5002

    3+2+ C#('%(% !& )e n%e" !& )"e#$ !& )e #*n '"e8 n%) 9(!'#)e$ *n*$e )e

    e'!n$#" '"e8;

    7

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    0+710;26329

    1>250

    ;9

    222

    1

    2=

    =

    =

    apDd

    Qz

    MPapa 13++7=

    N%e" !& )%"n

    F*g 3+1

    I) * '!en

    =F

    10F6

    =

    Leng) !& )e n%)DE=6= mmPzHpl ===

    3+3+ C!!*ng )e e3=;10+++=903 mmmmDd =+=+=

    DE3=533;6+++90 mmmmDD =+=+=

    C!!*ng )e )#n$#"$*e$ )"e#$

    I) * '!en )"#4e!*$#( )#n$#"$*e$ )"e#$ T" 60

    8*) #*n $*en*!n 4"een)e$ *n F*g%"e 3+2+ #n$ T#(e 3+1+

    =

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    F*g 3+2

    T#(e 3+1+

    N!*n#(

    D*#e)e"

    P*)' Me$*%

    D*#e)e"

    E 55+5 61 50 51

    3++ Ce'*ng )e e(&-(!'*ng '!n$*)*!n

    Te )"e#$ 4*)'*ng #ng(e 2 $eg"ee

    =

    =

    = >5+255

    >

    2

    2

    arctgd

    Parctg

    A44#"en) &"*')*!n #ng(e G $eg"ee

    === 0=+7

    2

    30'!

    12A0

    2'!

    G arctgarctg

    [ ]= mm12A0+++11A0 &!" )ee( )ee(

    Se(&-(!'*ng '!n$*)*!n

    =5+2 G

    2 9'!n$*)*!n #''!4(*e$;

    3+5+ Ce'*ng #) '!4!e$ )"ee

    Te )!"*!n !en) )#) #') !n )e '"e8 NmmMtA

    ( ) ( ) DE0>+>=0>5+20=+72

    5+551>250

    2 2

    G2 Nmmtgtgd

    QMM insIIt =+=+==

    E&&e')*Je '!4"e*!n )en*!n c MPa

    ( ) ( ) DE21+23

    3=50

    1>250222

    0

    2

    3

    MPaDd

    Qc

    =

    =

    =

    >

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    E&&e')*Je )!"*!n )en*!n t MPa

    ( ) ( )

    DE77+5

    3=50116

    0>+>=0

    16

    03

    3

    MPa

    Ddd

    Mtt

    =

    =

    =

    EK%*J#(en) )en*!n e MPa

    DE70DE>2+2577+521+23

    DE=0+++60

    22

    22

    MPaMPa

    MPa

    ace

    ac

    actce

    ==+=

    =

    +=

    9'!n$*)*!n #''!4(*e$;

    + FI?ED NUT CALCULUS

    +1+C!!*ng )e #)e"*#(

    I) * '!en OL 50 STAS 5002

    +2+C#('%(% !& )e n%e" !& )"e#$

    N%e" !& )"e#$

    F*g +1+

    5+210;51609

    1>250

    ;9

    222

    1

    2=

    =

    =

    apDd

    Qz

    = MPapa 6++5 &!" )ee()ee(

    106 z 55==Trd

    I) * '!en :

    6 )"e#$

    10

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    Leng) !& )e n%) mmHpII A

    DE5>6 mmPzHpII ===

    +3+Ce'*ng )e n%)

    F*g +2+

    Ben$*ng #n$ e#"*ng 'e'*ng

    C#) *"!n n%) 9en$*ng;

    ( )

    ( )aii

    ai

    aii

    MPa

    mmPh

    zhd

    ddQ

    =

    =

    =

    ===

    =

    35+106706+550

    505+551>2503

    DE=0+++60

    DE706+5>06363+0

    3

    2

    2

    3

    32

    9'!n$*)*!n #''!4(*e$; C#) *"!n n%) 9e#"*ng;

    aff

    af

    aff

    MPa

    MPa

    zhd

    Q

    =

    =

    =

    =

    DE57+36706A550

    1>250

    DE35++30

    3

    9'!n$*)*!n #''!4(*e$;

    ++C!!*ng )e n%) $*en*!n

    11

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    E

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    ( ) ( ) DE60DE61+=

    70==

    1>2502222

    MPaMPaDD

    Qas

    eg

    s ==

    =

    =

    9'!n$*)*!n

    #''!4(*e$;

    Se#""*ng 'e' MPaf A

    DE55+++0

    DE75+=1070

    1>250

    MPa

    MPahDQ

    af

    af

    ge

    f

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    +7+C!!*ng #n$ 'e'*ng )e )%$ n%) )#) e'%"e )e n%) *n )e @#'!$

    C!!*ng )e )%$ n%)

    F*g +5

    I) * '!en )%$ n%) M57+12>=22

    70==

    70==1>25017A0

    3

    1

    3

    1

    22

    33

    22

    33

    NmmDD

    DDQM

    eg

    eg

    g

    =

    =

    =

    = 2+0+++15+0 )ee( )ee(

    Te !en) *n )e 4*n NmmMs A

    DE==+3532>7+12>=220>+>=0 NmmMMM ginsIIs ===

    5+ CALCULUS OF THE BODY

    13

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    C!!*ng )e $*en*!n !& )e !$

    F*g 5+1+

    ( )

    ( )

    ( ) DE1570117DE50+++30

    DE1177562002;29

    DE20050150DE50+++30

    DE10DE12+++10

    DE7DE=+++7

    67+++5

    DE75570DE6+++2

    1

    #

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    C!!*ng )e 4*n 8*' '!n!(*$#)e )e '%4 )! )e #*n '"e8 MPapA

    ( ) ( )

    MPap

    pMPadd

    Qp

    a

    a

    c

    0++25

    DE2+205==

    1>250222

    0

    2

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    C!!*ng '(*n$"*'#( (!))e$ '"e8 #n$ '(*n$"*'#( 4(%g 8*' 4"eJen) #

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    DE=0+++60

    DE70+51=+1133+6

    DE=+1123

    25+27311616

    DE33+623

    1>250

    DE2325235DE22

    2222

    33

    22

    3

    MPa

    MPa

    MPad

    M

    MPad

    Q

    mmmmcdd

    ac

    actce

    ci

    f

    t

    ci

    c

    cci

    =

    =+=+=

    =

    =

    =

    =

    =

    =

    ===

    9'!n$*)*!n #''!4(*e$;

    7+ EFFICIENCY CALCULUS

    E&&*'*en' !& )e )e(e'!4*' (*&)*ng @#'

    I& %*ng # 4*g!) )! (*4 e)8een )e '"e8 e#$ #n$ '%4

    ( ) ( )22A0

    535

    535

    2>

    12A0

    3

    276+30=+7

    76+3

    3

    222

    33

    2

    0

    2

    3

    0

    3

    2

    2

    G

    2=

    ++

    =

    ++

    =

    tg

    tg

    dd

    dd

    dtg

    tg

    c

    c

    =+ THE METHODOLOGY OF DESIGNING A VERTICAL RATCHETMECHANISM

    =+1+Me'#n* e)':

    16

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    F*g =+1

    =+2+Te #n$(e (eng) '#('%(%

    =+2+1 M!en)%( n'!J!*e)!" )!)#( DNEAM *)

    DE3+121>1163+>55=50>+>=025+2731 NmmMMMM insfmit ==+=+==

    =+2+2 Te #')*ng &!"'e !& !ne 8!"e" NFm A

    DE350+++150 NFm =

    I) * '!en F350N

    =+2+3 Te '#('%(% (eng) !& )e #n$(e mmLc A

    DE31+3=35011

    3+121>11mm

    FnK

    ML

    m

    it

    c =

    =

    =

    n 1 !" 2 n!+ !& 8!"e"

    n 1

    1

    =+2+1+ Leng) !& )e #n$(e mmLA

    17

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    DE31A3>=5031+3=0 mmlLL c =+=+=

    1DE500 == nformml

    =+3+Leng)ene" '#('%(%

    =+3+1+ Leng)ene" (eng) mmLp A

    DE6>

    DE=0+++50

    DE>+3276>0+13>31+3>=

    DE0+13>31+3>=35A035A0

    mml

    mml

    mmlLLL

    mmLL

    mp

    m

    =

    =

    =+=+=

    ===

    =+3+2+ Leng)ene" $*#e)e" mmdpe A

    ( ) ( )

    DE120

    DE2077+1>120

    50>+327350113232 330

    mPa

    mmlLFnkd

    ai

    ai

    pm

    pi

    =

    =

    =

    =

    D*#e)"%( e

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    ( )

    DE5+26DE5+261555A0;2++195A0

    DE36+>=36+10==

    DE6+7736+10==

    DE36+1027+176A0=A0+++6A0

    DE27+17=2

    ==

    2

    mmammda

    mmhDD

    mmhDD

    mmbh

    mmz

    Db

    me

    mi

    m

    =

    ==

    =+=+=

    ===

    ===

    =

    =

    F*g =+2

    =++2+ Ce'*ng )e "#)'e) 8ee( %n$e" )"ee

    Ce'*ng )e '!g #) en$*ng MPai A

    DE120

    DE120+++100

    DE10

    DE10+++=

    DE27+217==

    0>+>=022

    DE37+221027+17

    36+1027+21733

    1

    22

    1

    MPa

    MPa

    mm

    mm

    ND

    MF

    MPab

    hF

    ai

    ai

    m

    it

    aii

    =

    =

    =

    =

    =

    =

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    Ce'*ng )e '!g #) e#"*ng MPaf A

    DE100+++=0

    DE3+121027+17

    27+2171

    MPa

    MPab

    F

    af

    aff

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    Ce'*ng )e '!n)#') %"'e !& )e '!g #) '"%*ng

    DE120+++100

    DE72+2036+1010

    27+2171

    MPa

    MPah

    F

    as

    ass

    =

    =

    =

    =

    1>

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    9'!n$*)*!n #''!4(*e$;

    Ce'*ng )e #e( !n 4!(g!n#( '!n)!%" #) '"%*ng MPas A

    F*g =+3

    DE120+++100

    DE122102

    DE17+>31213

    0>+>=02222

    MPa

    mm

    MPaa

    M

    as

    t

    as

    t

    it

    s

    =

    =+=+=

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    =+5+R#)'e) '#('%(%

    =+5+1+ C!!*ng )e #)e"*#(

    I) * '!en OL 50 STAS 5002

    =+5+2+ C!!*ng )e $*en*!n

    L!'#)*ng "#)'e) *e *n

    =512

    26;1+++5A09

    2

    DE2622;6+++9

    DE5+62336+102

    36+>=;+++29

    2

    DE5105A0;6A0+++5A09

    11

    1

    1

    ===

    =+=+=

    =++=++=

    ===

    Dh

    mmdD

    mmhD

    l

    mm

    pe

    e

    R#)'e) *e*n

    DE162=+16127+17=

    ==1

    DE25125=

    2

    112

    mmbz

    Dh

    mmhl

    m

    t

    =

    =

    =

    =++=++=

    20

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    F*g =+

    =+5+3+ Ce'*ng )e "#)'e) #) e

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    5+102

    5=

    2

    7+2=25+10

    12+2172

    e$;#''!4(*9'!n$*)*!n

    DE=0+++60

    DE>5+2112

    7+2=2

    112

    2

    11

    22

    =+=+=

    ===

    =

    =

    =

    =

    ha

    a

    aF

    MPa

    MPad

    af

    af

    b

    f

    F*g+=+5

    Ce'*ng )e 4*n #) '"%*ng

    DE=0+++60

    DE>7+1>36+1012

    7+2=2

    MPa

    MPahd

    as

    as

    b

    s

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    Ce'*ng )e 4*n #) en$*ng

    22

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    DE120+++100

    DE=+7512

    36+107+2=2161633

    MPa

    MPad

    h

    ai

    ai

    b

    i

    =

    =

    =

    =

    9'!n$*)*!n #''!4(*e$;

    >+ TECHNICAL SECURITY /OR RULES

    Te #*n 8!" #&e) "%(e #"e:

    - ,#' "e4#*" *& *) *(%"e 8*(( e #$e !n( 4e'*#(*e$ 4e!4(e

    - ,#' * n!) *ne")e$ #) "#n$! (!#$ %) !n( *n 4(#'e 4e'*#(( $e*gne$ )!

    (!#$

    - T! 4"eJen) #''*$en) *& )e (!#$ * (*&)e$ #&)e" )e *n)e"Jen)*!n %n$e" *g

    (!#$ 8*(( #(8# en%"e (!#$

    23

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    - F!" # e))e" &%n')*!n*ng !& )e @#' *) * "e'!en$e$ (%"*'#)*!n

    4e"*!$*' '!%4(*ng !& )e @#' '"e8

    - /*(( n!) (*&) # (!#$ g"e#)e" )#n *n$*'#)e$ *n '#('%(#)*!n

    - T! (*&) )e (!#$ *) 8*(( n!) %e )e "#)'e) $"*Je e'#n* 4"!J*$e$ *n )e

    '#('%(#)*!n !n( (eng)ene"

    -Ue !& #n )4e !& e

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    11+ TEHNICAL SECURITY STANDARDS OF /OR

    One n%) (*&)*ng @#' * *n'(%$e$ *n )e (*&)*ng e'#n* !& 8*' '#%e %)

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    - Te @#' *) 8*(( n!) e 4%) $*"e')( !n )e g"!%n$ e'#%e *) "e*)#n'e

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    2+ DRAGHICI I+ +#+ In$"%#" $e 4"!*e')#"e *n '!n)"%')*# $e #*n* J!(+ I+

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    26

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    6+ ,ULA A+ +#+ O"g#ne $e #*n* J!(+ I+ Un*Je"*)#)e# $*n B"#!J 1>=6

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