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Aquaculture Innovation Workshop 2015 | October 14, 2015 PROGRESS REPORT YEAR TWO OF OPERATIONS Eric Hobson, Chair| Garry Ullstrom, CEO Land Raised Atlantic salmon

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Page 1: PROGRESS REPORT - Home - Tides Canadatidescanada.org › wp-content › uploads › 2015 › 12 › Ull... · Economics review 2011 vs 2015 costs ($/kg HOG) Feed $ 2.10 $ 2.29 Labour

Aquaculture Innovation Workshop 2015 | October 14, 2015

PROGRESS REPORT

YEAR TWO OF OPERATIONS

Eric Hobson, Chair| Garry Ullstrom, CEO

Land Raised™ Atlantic salmon

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KUTERRA

KUTERRA

Vancouver

Seattle

Washington

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Why we’re doing this

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Why we’re doing this

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KUTERRA Land Raised™ Atlantic Salmon farm

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Who is involved

Project

partners

Lead funders

Advisors

Marketing

partner

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Our mission Assess

technical, biological, economic

feasibility of raising Atlantic salmon to harvest size using land-based RAS.

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Final reporting

• Final milestone report

• Capital cost retrospective report

• Addendum on Cohort 4, expansion assumptions

• IEMP final report from Pacific Salmon Foundation

http://tidescanada.org/programs/

salmon-aquaculture-innovation-fund/

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Stages and milestones

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Technology focus

Stages and milestones

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Biology focus

Stages and milestones

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Stages and milestones

Economic focus

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Technological feasibility DEFINITION: Create an environment that can

grow and harvest healthy fish. DONE

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Optimizing technology

Reduce

CAPEX per kilo

Improve technology

to improve fish

performance

Reduce operating

costs

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DEFINITION: Efficiently grow high volumes of

healthy, premium quality fish. STEADILY IMPROVING.

Biological feasibility

Five key metrics

1.Growth (TGC)

2.Feed conversion (FCR)

3.Mortality

4.Density

5.Early maturation

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Growth

Weeks at farm

Siz

e (

g)

1000

0

2000

3000

4000

Cohort 1

Cohort 2

Cohort 3

Cohort 4

10 20 30 40 50 60 0 70

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Growth (actual TGC)

Weeks at farm

Siz

e (

g)

Cohort 1

Cohort 2

Cohort 3

Cohort 4

10 20 30 40 50 60

1000

2000

3000

0

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Feed conversion ratio FCR FC

Rb

Cohort 1 Cohort 2 Cohort 3 1.00

1.10

1.20

1.30

1.08

1.12

1.25

Cohort 4

1.03

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Mortality

Cohort 1 24%

Cohort 6 3.3 %

Mo

rta

litie

s a

nd

lo

sse

s (%

)

Weeks at farm

10 20 30 40 50 60 70 0

5

15

25

10

20

0

Cohort 1 2 3 4 5 6 7

Mortality (%) 24 13 29 22 6.4 3.3 3.4

Weeks at farm harvest harvest harvest harvest 50 39 27

Cohort 4 22 %

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Density D

en

sity

(k

g/m

3)

20

100

80

60

40

Kuterra

target

90 Kuterra

design

spec

75

Kuterra

max

>100

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Early maturation

When fish mature:

• Body growth slows dramatically.

• Flesh pales. Skin darkens.

• Flavour changes.

• Body shape changes.

• Food energy goes to their reproductive systems.

Financial impacts from early maturation:

• Non-premium fish

• Reduced revenues 50%/lb

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Early maturation Ea

rly

ma

tura

tio

n

20

100

80

60

40

100 %

Cohort 1

downgrade

25 %

41 %

Cohort 2

downgrade

13.6 %

Open

net-pen

1 - 3 %

45 %

Cohort 3

downgrade

10 %

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Metrics review

2011 projected vs 2015 actual

performance metrics

2011 projected

2015 actual

TGC 2.50 1.64

FCRb 1.05 1.03

Mortality 7.6 % 6.4 %

Density 90 kg/m3 >100 kg/m3

Harvest size 3-6 kg 3 kg

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Optimizing performance • Improve growth

• Reduce early maturation

• Reduce cataracts

• Determine optimal salinity

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Economic feasibility DEFINITION: Return on capital > 20 % LOOKS PROMISING AT SCALE.

4. Scale-up

3. Hatchery

2. Performance optimization

1. Steady state

Next steps

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Production costs

feed

2.59

power

0.42

labour

1.12 smolts

1.68

Pro

du

ctio

n c

ost

($

/kg

/HO

G) Six month running average

Ma

r-1

4

$30.0

$20.0

$10.0

$0.0 Ju

n-1

4

Ma

y-1

5

Se

p-1

3

Jun

-13

De

c-1

3

De

c-1

4

Se

p-1

4

Ma

r-1

5

* $ CDN are used throughout this presentation.

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Production costs April - June 2015

feed

2.59 insurance 0.22

water treatments 0.34

power

0.42

labour

1.12 smolts

1.68

other

1.10

maintenance 0.22

Total 7.68 $/kg HOG

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Economics review 2011 vs 2015 costs ($/kg HOG)

Feed $ 2.10 $ 2.29

Labour 0.90 1.12

Smolts 0.87 1.68

Power 0.43 0.42

Other 1.04 1.88

Total production 5.34 7.69

Capital cost $17/y * $24/y

Revenue $5.99 ** $9.04

2011

projected

2015

actual

* For 400 mt/y

** Blended

(premium and

downgrades)

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0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

Total Production Costs

($/kg HOG)

Farm Gate Revenue

($/kg HOG)

Margin on costs

($/kg HOG)

Harvest Size

(kg live)

5.34

7.69

9.04

1.35

3.2

2011 projected vs 2015 actual

2015

2011

5.99

0.65

5.0

Economic review

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Preliminary projections

10%

15%

20%

25%

30%

35%

40%

10 12 14 16 18 20

Re

turn

on

Ca

pita

l

Capex ($/kg Live)

Return on Capital vs Capex ($/kg live)

for 3000 mT/y facility

Capex ($/kg live) 10 12 14 16 18 20

Return on capital 38% 33% 29% 26% 23% 21%

ASSUMPTIONS

Capex: Construction cost (includes inventory build up)

Harvest: 6 kg live Downgrades: 5 % Smolts: $2.50 ea

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Product pricing

Substantial premium possible >30%

Pricing risks:

•downgrades

•market saturation

Chef Dan Norcott

Catch The Oyster Bar, Calgary

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Product qualities

•Freshness, taste, texture, appearance

•No antibiotics, no hormones

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Feed

Key issues for customers:

•Effect on nutrition

•Effect on food safety

•Wild fish content

•GMOs and animal byproducts

•Impact on taste

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Environment

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Impacts and benefits

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We've also busted myths Land

Power

Water

Fish

Husbandry

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What we've learned

It is possible to

grow top quality

Atlantic salmon

for which

consumers and

chefs are willing

to pay a

premium price.

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What we've learned

2. Is technologically feasible

Land-based RAS farming of Atlantic salmon:

1. Can be environmentally benign

3. Is biologically feasible

4. Is expected to generate returns of > 20%

per year at scale, once technological and

biological elements are optimized.

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KUTERRA.com

CONTACT Garry Ullstrom | [email protected]

http://tidescanada.org/programs/

salmon-aquaculture-innovation-fund/