PROFILE

STAR PRESS WORKS An ISO 9001-2008 company.

Gat no 249/2, plot no.22, kharabwadi

Talegaon-chakan Road, Pune-410501VAT TIN NO:27110836464V

C.S.T NO.:27110836464C

Excise NO:-AEHPA5298REM001

COMPANY CONTACT DETAILS:-

• Owner : Mr .MUSTAFA.M. ANSARI

 

• Physical Address : Gat no 249/2, plot no.22, kharabwadi

  Talegaon-chakan Road, Pune-410501

 

• Contact no : (+91)9850117081 (+91)9766273669

• E-mail Address : starpressworks@gmail.com

(We believe in customer priorities and satisfaction)

INTRODUCTION

• STAR PRESS WORKS has started the activities in the year 1991 with the aim to cater to the needs of automobile & White goods industries.

• With the small initial turn over , now the same the crossed the fig. Of 70 lacks in the year 2013-2014.

• Star press works is a leading manufacturer of Metallic ( Copper, Aluminum and CRC ),Rubber Gaskets & Non Asbestos Gaskets useful for Industrial and Automobile applications

• As well as now stepping in initiative participation & production of various FR& NONFR grade polyurethane foam ,EP , XLPE, Chemical cross link , Physical Cross link , EPT Beater, EPDM , NEOPRIN(CR) PVC Foam , Non WOVEN Felt , Needle Felt, Pet Felt , Air Filter (Reticulate foam) Packing Tapes , Gaskets and PU molded Products used in Automobiles Telecommunication , electronic & Air Conditioning Electronics &Air conditioning industries . Te products are used in cushioning ,bonding , sealing, protecting, fixing, insulation, packing, Filling &splicing Air filters etc.

EN ISO 9001:2008 COMPANY

LOCATION OF COMPANY

PUNE NASHIK

INFRASTRUCTR & FACILITIES

All necessary quality control & inspection facilities.Adequate machinery & equipments.Press shop with all required ranges(from 20T to 80T).Press shop with tool room. Coating Machineries Vertical Saw Cutting Machine. Hydraulic Press Machine. Heat Sealing Machine. Fabric Cutting machine. Sticker Half cutting Machine. Paper Cutting machine. Manual cutting machine.

YEARLY TURNOVER IN LACS

2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-20140

20

40

60

80

100

120

140turnover(in lacs)

QUALITY ASSURANCE

• ISO CERTIFICATION 9001-2008

• Each product is subjected to strict quality control measures to ensure that only the best in terms of quality and design reaches the market. We believe that our clients know us for the quality that we provide and are fully aware of our responsibility of catering to their needs and requirements in this regard.

9

Raw Material from Supplier

Despatch

Receipt Inspection

MFG.PROCESS FLOW CHART

Foam cutting

Coating

Adhesive Application/

Assy

Final inspection &Packing

ProposedR.M. Storage

Vertical saw Cutting

Die Cutting

Measuring Instrument

• Micrometers: A) 0-25 mm B) 25-50 mm C) 50-75 mm D) 75-100 mm• Vernier Calipers 6”/150 mm. 12”/300 mm• Thickness Gauge 0.1mm to 10mm

Machines

EPDM GASKET PU FOAMS

EVA EP FOAMSSPUN BONDED CLOTH NON WOVEN FELT

LDPE DOOR SEAL RUBBER WASHER REBONDED FOAM NEEDLE FELT

EPDM OPEN CELL

OUR VALUABLE PRODUCTS

XLPE STRAIGHT PAD &TAPER PAD

POLYURETHANE FOAM

POLYETHYLENE FOAM

BOARD AIR FILTER FOAM

FELT AND FILTER

RUBBER FOAM EPDM

NEOPRENE

RUBBER FOAM NBR. NR

RUBBER SPONGE EVA. CSM

EPT SEALER   PVC FOAM TAPE ADHESION & ADHERENCS

CURED FELT

Product Range

PRODUCT APPLICATION

Bumper core

Side impact pads

Dashboard components

Under-carpet pads

Sun visors

Pillars

Seat components

Trunk area parts

Back & Fr.light Gasket

Door Seal

Luggage Mat

Machines

Product Range

PRODUCT APPLICATION

MASTER LIST OF MACHINESSr. No Machine Name Machine No Capacity

1 Vertical sow cutting M/C V1 3 HP

2 Manual coating M/C MC1 2 HP

3 Press Bed M/C P17 30 Ton

4 Power Press P1 40 Ton

5 Power Press P2 50 Ton

6 Power Press P6 50 Ton

7 Power Press P7 30 Ton

8 Power Press P9 63 Ton

9 Power Press P10 20 Ton

10 Power Press P11 20 Ton

11 Power Press P12 45 Ton

12 Power Press P13 30 Ton

13 Power Press P14 25 Ton

14 Power Press P15 25 Ton

Sr. No 26Machine Name Machine No Capacity

15 Power Press P16 30 Ton

16Sport welding

Sw 1 15 KVA

17Sport welding

Sw 2 15 KVA

18 Power Shearing PS 1 7 Ft

19 Manual Shearing MS1 5 Ft

20 Roller coating M/C RC1 3 HP

21 Stirrer for Molly coating S1 Sngle phase

22 Stacker ( Hydraulic) SH2 10Ton

23 Trolley (tool handling) T1 0.5 Ton

24 Air Compressor AC1 15 Hp

25 Air Compressor AC2 5 Hp

Major Processes

• Shearing (Manual and Power) • Blanking• Re-blanking• Piercing• Forming and Drawing• Gluing Process• Stamping• Annealing• Coating (Anti-stick)• Ferruling• Grinding• Beading• Screen printing

Major Customers 

Existing customer

• PEE AAR EXIM PVT LTD.

• AURO WORKS PVT LTD.

• WILLOW POLYMER Pvt ltd

• MOHAN PLASTICK PVT LTD.

• DIVINE TOOLINGS PVT LTD.

• MANAS AUTO MOTIVE PVT LTD

• M/S Prima Pvt Ltd

• Samson Industries

• Sai Rubber Industries Nasik.

• Poona Pressing Pvt Ltd. .

• GOLWLITE INDUSTRIES PVT LTD.

• SPIRITE CORPORAION PVT LTD.• Transformer Manufacturing Companies

Existing customer

Quality Policy

• Company has also provided all inspection to ensure that all products meet customer specifications and maintaining records

• Company has also taken a decision for not using asbestos contained material in 2005 and implemented in 2008.

Quality objective

• Our quality objective is to take care of our customers• so they are satisfied with the products provided which is our priority.

• Provide superior products and services which deliver excellence and value to our customers.

• Continuous Process Improvement to eliminate Rejections.

Why will you purchase from us ?

Star Press Works

OUR COMMITMENT

1

We Have Excellent Delivery facility .

We Have our own vehicle & driver for 24 Hr Service.

ForDelivery

We Have World Class Semi-Automatic Machines.

We Have Good Training & Motivating Facility for our Employees

Deep Commitment to Customers for long Term Business Relationship

Ability To Bench Mark Foams With the Best In Industries.

Enviable Reputation With Customers As the Best its class for quality

For Quality

Cost Competitive ,Focused & committed Foam Manufacturer.

We Achieve our Cost Target Through Increasing Our Productivity.

Reduce Cost By Using Several Statistical Technique.(Poka Yoke/Kaizen).

We are Directly Purchasing Raw material from manufacturers.

For Cost

Maintain Zero customer Complaints Customer satisfaction through timely de-livery Quality product and service

Star Press Works is committed to Complete Customer Satisfaction Through Excellence In

Quality,Cost,Delivery & Development By Complying Effectively With The Quality Management

Requirements

QUALITY POLICY

QUALITY OBJECTIVE

Management Background

• We have excellent management staff• Useful for quality management and our production Management.• Utmost attention is paid towards it to gain best quality results.

THANKS

STAR PRESS WORKS.