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GE Fanuc Intelligent Platforms
Use Proficy Workflow to:• Benchmark,improveandcontrol workprocesses
• Orchestratehigh-levelprocessesandmanagethedatabetweensystems
• Standardizeprocessesandmetricsacrossproductionassets
• DigitizeSOPs,GMPtasksandwork instructions
• ImplementHACCPmonitoring proceduresandcorrectiveaction
• Enablealarm/eventresponse• Replicateprocessesacrossyourbusinessusinglibrariesandtemplates
• ReduceWIPinventory• AchieveRight-First-Time-reducingrework
• Complywithmanyindustryregulations• Performtasksonlywhenstatisticallyrequired
• Integratemaintenanceandoperatingprocedures
• ImplementS95withoutbeing constrainedbyS95orforcedinto unnecessaryre-engineering
Features
•Streamlineproductionprocesses—fromwork instructionstocorrectiveaction
•Solveoperationsproblemsimmediately withoutdemandsonIT
•Capturemanualandautomatedprocesses withonetool–withoutcustomcode
•“ManagebyException”toachievefast responsebasedonreal-timeevents
•ConnecttoanyOPCdatasource
•Buildcompositeapplicationstoleverage existingproductionsystems
•Complywithindustrystandards, includingISA95
Benefits
•Decreasecostsbyreducingerrorsandwaste
•Increasequalityandfirst-timethroughput
•BoostcompliancebyenforcingStandard OperatingProcedures(SOPs)
•Reducetrainingtimethroughelectronic instruction
BuiltonaServiceOrientedArchitecture, Proficy*Workflowisadynamicdecision-makingenginethatintegratesautomatedandmanualworkprocessesacrosssystemanddepartmentalboundaries—ensuringreliable,repeatableprocessexecution.ThispowerfulindustrialBusinessProcessManagement(BPM)softwaretakesaproduction“flowchart”anddigitizesit,connectingthepeople,materials,equipmentandsystemsinvolvedintheworkprocess.
WithProficyWorkflow,youcanimprove,eliminateandautomatestepsinproductiontoleanyourorganization.Additionally,youcancaptureprocess,traceabilityandqualitydata,anddriveoptimizationinitiativesbasedonfactualinformation.Thispowerfulworkprocessmanagementsystemcantouchalmostallproductionpersonnel,includingqualitymanagersandqualitytechnicians,mainte-nance,operationssupervisors,operatorsandindustrialengineers.
BydigitizingprocesseswithProficyWorkflow,youcandecreasetimetovalueonmaterials,speedresponse,lowertotalcostofownershipandensuresustainability.
ProficyWorkflowReduceCostswithWorkProcessManagement
ProficyWorkflow
ProficyWorkflow–ConnectingtoYourExistingSystems
Adding Value to Any HMI System• AlarmCorrectiveAction–Fixproduction fasterandgaingreatervisibility –Workflowsautomaticallysendtasks topeopleorothersystemstocorrect for alarms• RapiddevelopmentofDigitizedWork InstructionswithValidatedEntry –Ensureproductioncomplieswithdefined processes• EliminateScriptingforDefiningProcesses, UsingProficyWorkflowinstead –Approximately30-50%fasterthanHMI scripting,andeasiertomaintain
Adding Value to Any MES System• AutomatetheprocessofEngineering SpecChanges –Changesareroutedforapproval andensureseveryoneknowsabout criticalchanges• ExceptionManagement/EventTriggered CorrectiveActionWorkflow –Takeactiononlyasneeded,improve responsetimeandrecordcorrectiveactions• EventTriggeredQASamplingRequest –DigitizeyourQAplan,distributesampling tasksacrosstheplantandensurecompliance• Enhancemaintenancesystemswithwork orderworkflowsandEAMintegration• Eliminatescriptinglanguages;achievefaster, broaderdevelopmentwithworkflows
Adding Value to Any ERP System• Deliverinformationandfunctionalitybased onbusinessprocessesandworkforceroles• Unifyyourdisparateplantandbusiness systems• Synchronizesequencesandbusiness processes• Driveprocessvisibility–knowwhereorders areatintheplant–rightnow
Adding Value as a Tool to Create and Manage Processes• DigitizedWorkInstructionwithManual DataEntry• Station-LevelControl• DataConditioningfromothersystems, Middleware• Build-To-OrderSystems• MaterialStaging• EngineeringChangeOrder•WasteStreamMonitoring
“Asbarrierstoexchanginginformationbetweenautomationsystems,operationsmanagementandenterprisesystemscomedown,manufacturers,processors,andOEMsareseekingtoolsthatmaximizetheimpactthatthisinformationwillhaveonproductivity,businessopportunities,andlifecyclecosts.
Akeytoolthatwillenabletoday’splantsandfactoriestorealizethisstrategyforoperationalexcellenceistheabilitytodefinetheprocessorworkflowstepsrequiredtoachievealogicalexecutionpath.ProficyWorkflowappearstomeetthiscriteriaofatoolthatwillhelpmovemanufacturers,processors,andOEMstoasingleenvironmentwheretheexistingsystemsareconnectedandinteractingwitheachothertomaximizetheinforma-tionvalueofeachasset,whichwillpositivelyimpactplantandfactoryproductivityandprofitability.”
CraigResnickResearchDirectorARCAdvisoryGroup
Workflow Authoring Environment. Proficy Workflow typically does not require IT resources, and power users can make changes to the work process management system to immediately improve production.
ProficyWorkflow
Workflow Task Client. Workflows can involve basic tasks such as asking an operator to check tank levels every hour, to managing an entire production process, to orchestrating data transformations between ERP and MES.
ExampleUseCases
Use Case #1 Lean Your ProcessesDocumentandexecuteprocesses–digitizingworkflows–toimprove,eliminateandauto-matesteps.Workflowrecordsdate/timeandwhoperformedthework,closingtheloopforprocessimprovementwithfactualdata.
Use Case #2 Manage Production Specifications Changestospecificationscantriggeraworkflowthatwillroutethechangesthroughanumberofapprovers,suchastheQualityManagerandthentotheProductionManagerforfinalapprovalandnotification.
Use Case #3 Sample RequestsWhenacertainconditionarises–suchasacombinationofvariablesoutsidealimit,oratimewindowlapses–ProficyWorkflowcansendarequesttoQAtoperformtestsortakesamples.Likewise,youcantriggeraworkflowthroughanyalarmingcapabilitiesofconnectedplantapplicationsorsystems.
Use Case #4 Corrective ActionA“ProofofEffectiveness”loopinISO-900xcanbedigitizedwithProficyWorkflowtorespondtoproblemsandevents,andalltheexecutiondataanddataentrywillbecapturedandstoredforlateranalysis.
Use Case #5 Downtime Reasons – On-the-flyAsyourplantsystemsgeneratedowntimeevents,ProficyWorkflowcanevaluateconditionsatthatmomentintimeandinferdowntimereasoncodesandwritethedown-timereasonsbacktothosesystems.
Use Case #6Plant Task Management, Decision Wizard Inadditiontoextensiveplanttaskmanage-ment,industrialworkflowalsooffersabasisfordecisionwizards.Thesedecisionwizardscanactastroubleshootingtrees,whichcanhelporganizationswithretiringorhigh-turnoverworkforces.Thesetroubleshootingtreescapturetheknowledgeofexperiencedworkers
andhelptoprotectyourorganizationfromemployeeattrition.Industrialworkflowdigitizestroubleshootingtreesintodecisionwizardsthatwalkneweremployeesthroughprocesses.Thedigitizeddecisiontreeshelpguidethenewerworkersonwhatcorrectiveactionstotakeundercertaincircumstances.Thesystemmayasktheoperatorforinputormayrequireinputfrommanypeople.ProficyWorkflowhelpstomanagetheprocess,connectingoperatorswithknowledgeandappropriateaction.
Use Case #7 Line, Workcell, Machine Setup Toreducetimetoproduction,industrialwork-flowfacilitatesmachinesetup.Thesystemwalksusersthroughthesetupofamachine,providesmachinedocumentationandrecordsthetimeittakesforoperatorstomovethrougheachstep.
03.09GFA-1015B
ProficyWorkflow
GE Fanuc Intelligent Platforms Information Centers
Headquarters:1800GEFANUC1800322361614349785100
GlobalRegionalphonenumbersareavailableonourwebsitewww.gefanuc.com
Additional Resources
Formoreinformation,pleasevisitthe GEFanucIntelligentPlatformswebsiteat:
www.gefanuc.com
©2009GEFanucIntelligentPlatforms,Inc.AllRightsReserved.*TrademarkofGEFanucIntelligentPlatforms,Inc.Allotherbrandsornamesarepropertyoftheirrespectiveholders
As an industrial Service Oriented Architecture, Proficy SOA enables composite applications and improves interoperability. You can drive a holistic production infrastructure—bringing together data and functional capabilities of your existing systems.
CompositeApplications
Composite Applications Examples Electronic Batch Records
Electronic Work Instructions
Alarm Corrective Action
HACCP Compliance
Core Services CapabilitiesHistorical Data Storage
Application Packaging
Event Management
S95 Data Models
Client Container
Security
Licensing
E-Signature
Data Object Modeling
Localization
Application Dev Foundation
Data & Services RepositoryHistorian Tags - Web Pages -
ERP Orders - Equip Model Variables,
Events - OPC Data - Plant Apps - HMI
Tags - Work Orders - Portal Displays
3rd Party IntegrationOPC - WonderWare - SAP -
Rockwell - Siemens - Oracle - B2MML
- Maximo - LIMS - Custom Systems
GE Proficy IntegrationCIMPLICITY* - iFIX* - Batch - Proficy RXTM -
Historian - Portal - Plant Apps -
Change Mgmt - Tracker - Enterprise
Connector
Proficy Workflow
Core
Ser
vice
s Ca
pabi
litie
s
Proficy SOA
Prof
icy
Serv
ices
Bus
PoweredbyProficySOA
An Industrial Service Oriented Architecture• CentralizedConfigurationandManagement Environment• DiverseClientand3rdPartyHosting Container• Real-TimeServicesBus• ServiceProviderInterfacefor3rdParty andLegacySystemIntegration
• GlobalDataandServicesRepository• Role-BasedSecurity• EventServices• DiagnosticServices• Object-RelationalPersistenceEngine• S88/S95DataModels• ApplicationDevelopmentFoundation
ProficySOAEnablesCompositeApplications