PROFIBUS Interfaces and Field Distributors / Manuals / 2008-11 · Possible consequence(s) if disregarded. • Measure(s) to prevent the hazard. Symbol Signal word Meaning Consequences

P R O F I

B U S

PROCESS FIELD BUS

Drive Technology \ Drive Automation \ System Integration \ Services

Drive System for Decentralized InstallationPROFIBUS Interfaces, Field Distributors

ManualEdition 11/200816668812 / EN

SEW-EURODRIVE – Driving the world

Manual – PROFIBUS Interfaces, Field Distributors 3

Contents

Contents1 Valid Components............................................................................................... 5

2 General Information ............................................................................................ 62.1 How to use the manual ............................................................................... 62.2 Structure of the safety notes ....................................................................... 62.3 Rights to claim under limited warranty ........................................................ 72.4 Exclusion of liability..................................................................................... 72.5 Copyright..................................................................................................... 7

3 Safety Notes ........................................................................................................ 83.1 General ....................................................................................................... 83.2 Target group ............................................................................................... 83.3 Designated use ........................................................................................... 83.4 Other applicable documentation ................................................................. 93.5 Transportation, storage............................................................................... 93.6 Installation................................................................................................... 93.7 Electrical connection ................................................................................. 103.8 Safe disconnection.................................................................................... 103.9 Operation .................................................................................................. 103.10 Supplementary safety notes for field distributors ...................................... 12

4 Unit Structure .................................................................................................... 134.1 Fieldbus interfaces.................................................................................... 134.2 Unit designation of PROFIBUS interfaces ................................................ 154.3 Field distributor ......................................................................................... 164.4 Unit designation of PROFIBUS field distributors....................................... 20

5 Mechanical Installation..................................................................................... 225.1 Installation instructions.............................................................................. 225.2 Tightening torques .................................................................................... 235.3 MF.. / MQ.. fieldbus interfaces .................................................................. 265.4 Field distributors........................................................................................ 29

6 Electrical Installation ........................................................................................ 346.1 Installation planning considering EMC aspects ........................................ 346.2 Installation instructions for fieldbus interfaces/field distributors ................ 366.3 Connection of MFZ21 connection module with

MFP../MQP.. to MOVIMOT®..................................................................... 426.4 Connecting MFZ23 field distributor with MFP../MQP.. .............................. 436.5 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP....... 466.6 Connection of inputs/outputs of MF../MQ.. fieldbus interfaces ................. 496.7 Bus connection with optional connection technology................................ 556.8 NV26 proximity sensor connection ........................................................... 596.9 Connection of ES16 incremental encoder ................................................ 616.10 Connection of EI76 incremental encoder.................................................. 636.11 Hybrid cable connection............................................................................ 676.12 Keypad connection ................................................................................... 696.13 PC connection........................................................................................... 71

4 Manual – PROFIBUS Interfaces, Field Distributors

Contents

7 Startup................................................................................................................ 727.1 Startup procedure ..................................................................................... 727.2 Configuration (project planning) for PROFIBUS master ........................... 76

8 Functionality of the PROFIBUS interface MFP............................................... 778.1 Processing of process data, sensors and actuators ................................. 778.2 Structure of the input/output byte.............................................................. 788.3 DP configuration ....................................................................................... 798.4 LED display............................................................................................... 808.5 MFP system fault/MOVIMOT® fault .......................................................... 828.6 Diagnostics ............................................................................................... 83

9 Functionality of the PROFIBUS interface MQP .............................................. 859.1 Default program ........................................................................................ 859.2 Configuration............................................................................................. 869.3 Control via PROFIBUS DP ....................................................................... 909.4 Parameter setting via PROFIBUS DP....................................................... 909.5 Parameter setting with PROFIBUS DPV1 ................................................ 999.6 LED display............................................................................................. 1079.7 Error states ............................................................................................. 109

10 Supplementary Field Distributor Startup Information ................................. 11010.1 MF../Z.6., MQ../Z.6. field distributors .................................................... 11010.2 MF../MM../Z.7., MQ../MM../Z.7. field distributors ................................... 11110.3 MF../MM../Z.8., MQ../MM../Z.8. field distributors ................................... 11310.4 MOVIMOT® frequency inverter integrated in the field distributor............ 115

11 Operator Terminals ......................................................................................... 11711.1 MFG11A keypad ..................................................................................... 11711.2 DBG keypad............................................................................................ 119

12 MOVILINK® Unit Profile .................................................................................. 12712.1 Coding of the process data ..................................................................... 12712.2 Sample program for Simatic S7 and fieldbus.......................................... 131

13 Parameters....................................................................................................... 13313.1 MQ.. parameter list ................................................................................. 133

14 Service ............................................................................................................. 13514.1 Bus diagnostics with MOVITOOLS®....................................................... 13514.2 Extended storage.................................................................................... 14114.3 Procedure when maintenance has been neglected................................ 14214.4 Disposal .................................................................................................. 142

15 Technical Data................................................................................................. 14315.1 Technical data of PROFIBUS interface MFP.. ........................................ 14315.2 Technical data of PROFIBUS interface MQP.. ....................................... 14515.3 Technical data for field distributors ......................................................... 146

16 Address List .................................................................................................... 148

Index................................................................................................................. 157


1Valid Components

1 Valid Components

This manual applies to the following PROFIBUS products:

Connection module ..Z.1. with fieldbus interface

4 x I / 2 x O (terminals) 4 x I / 2 x O (M12) 6 x I (M12)

PROFIBUS MFP21D/Z21D MFP22D/Z21D MFP32D/Z21D

PROFIBUS with inte-grated minicontroller

MQP21D/Z21D MQP22D/Z21D MQP32D/Z21D

Field distributor ..Z.3. with fieldbus interface

no I/O 4 x I / 2 x O (M12) 6 x I (M12)

PROFIBUS MFP21D/Z23D MFP22D/Z23D MFP32D/Z23D


MQP21D/Z23D MQP22D/Z23D MQP32D/Z23D



PROFIBUS MFP21D/Z26F/AF. MFP22D/Z26F/AF. MFP32D/Z26F/AF.


MQP21D/Z26F/AF. MQP22D/Z26F/AF. MQP32D/Z26F/AF.



PROFIBUS MFP21D/MM../Z27F. MFP22D/MM../Z27F. MFP32D/MM../Z27F.


MQP21D/MM../Z27F. MQP22D/MM../Z27F. MQP32D/MM../Z27F.



PROFIBUS MFP21D/MM../Z28F./AF.

MFP22D/MM../Z28F./AF.

MFP32D/MM../Z28F./AF.


MQP21D/MM../Z28F./AF.




2 How to use the manualGeneral Information

2 General Information2.1 How to use the manual

The manual is an integral part of the product and contains important information for op-eration and service. The manual is written for all employees who assemble, install, star-tup, and service this product.

The manual must be accessible and legible. Make sure that persons responsible for thesystem and its operation, as well as persons who work independently on the unit, haveread through the manual carefully and understood it. Consult SEW-EURODRIVE if youhave any questions or if you require further information.

2.2 Structure of the safety notesThe safety notes in these operating instructions are structured as follows:

Symbol SIGNAL WORDNature and source of hazard.

Possible consequence(s) if disregarded.• Measure(s) to prevent the hazard.

Symbol Signal word Meaning Consequences if disregarded

Example:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible hazardous situation Severe or fatal injuries

CAUTION Possible hazardous situation Minor injuries

NOTICE Potential damage to property. Damage to the drive system or its environ-ment

TIP Useful information or tip.Simplifies handling of the drive system.


2Rights to claim under limited warrantyGeneral Information

2.3 Rights to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the operating instructions and this man-ual. Consequently, read the operating instructions and this manual before you startworking with the unit!

2.4 Exclusion of liabilityIt is essential that you observe the operating instructions to ensure safe operation andto achieve the specified product characteristics and performance features of the fieldbusinterfaces, field distributors and MOVIMOT® MM..D inverters. SEW-EURODRIVE doesnot assume liability for injury to persons or damage to equipment or property resultingfrom non-observance of these operating instructions. In such cases, any liability for de-fects is excluded.

2.5 Copyright© <2008> - SEW-EURODRIVE. All rights reserved.

Copyright law prohibits the duplication, modification, distribution, and use of any part ofthis document for ulterior purposes.


3 GeneralSafety Notes

3 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved. Make sure that persons responsible for the plant and its operation, as well aspersons who work independently on the unit, have read through the operating instruc-tions and manual carefully and understood them. If you are unclear about any of the in-formation in this documentation, please contact SEW-EURODRIVE.

3.1 GeneralNever install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, MOVIMOT® drives can have live, bare and movable or rotating partsas well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Consult thedocumentation for further information.

3.2 Target groupOnly qualified personnel is authorized to install, startup or service the units or correctunit faults (observing IEC 60364 and CENELEC HD 384 or DIN VDE 0100 andIEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are: all persons familiarwith installation, assembly, startup and operation of the product who possess the nec-essary qualifications.

Any activities regarding transportation, storage, operation, and disposal must be carriedout by persons who have been instructed appropriately.

3.3 Designated useThe field distributors and fieldbus interfaces are intended for industrial systems. Theycomply with the applicable standards and regulations and meet the requirements of theLow Voltage Directive 73/23/EEC.

You must observe the technical data and information on the connection requirementsas provided on the nameplate and in the documentation.

Do not start up the unit (operate in the designated fashion) until you have establishedthat the machine complies with the EMC Directive 2004/108/EC and that the end prod-uct categorically conforms to Machinery Directive 98/37/EC (with reference toEN 60204).

MOVIMOT® inverters comply with the regulations of the Low Voltage Directive 2006/95/EC. The standards given in the declaration of conformity are used for the MOVIMOT®

inverter.


3Other applicable documentationSafety Notes

3.3.1 Safety functions

The field distributors, fieldbus interfaces and MOVIMOT® inverters may not performsafety functions unless these functions are described and expressly permitted.

If MOVIMOT® inverters are used in safe applications, you must observe the supplemen-tal documentation "Safe Disconnection for MOVIMOT®". Use only those components insafety applications that were explicitly delivered in this design by SEW-EURODRIVE.

3.3.2 Hoist applicationsWhen using MOVIMOT® inverters in hoist applications, you must observe the specialconfiguration and settings for hoist applications specified in the operating instructions forMOVIMOT®.

MOVIMOT® inverters are not designed for use as a safety device in hoist applications.

3.4 Other applicable documentationNote also the following documentation:

• "DR/DV/DT/DTE/DVE AC Motors, CT/CV Asynchronous Servomotors" operatinginstructions

• "AC Motors DRS/DRE/DRP" operating instructions

• "MOVIMOT® MM..C" and "MOVIMOT® MM..D" operating instructions

• "IPOSplus® Positioning and Sequence Control" manual

3.5 Transportation, storageYou must observe the notes on transportation, storage and proper handling. Observethe climatic conditions as stated in the section "Technical Data". Tighten attached trans-portation eyebolts firmly. They are designed for the weight of the MOVIMOT® drive. Donot mount or apply any additional loads. Use suitable, sufficiently rated handling equip-ment (e.g. rope guides) if necessary.

3.6 InstallationThe units must be installed and cooled according to the regulations and specificationsin the corresponding documentation.

Protect the field distributors, fieldbus interfaces and MOVIMOT® inverters from improperstrain.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impactloads.


3 Electrical connectionSafety Notes

3.7 Electrical connectionObserve the applicable national accident prevention guidelines when working on livefield distributors, fieldbus interfaces and MOVIMOT® inverters (e.g. BGV A3).

Electrical installation is to be carried out in compliance with pertinent regulations (e.g.cable cross sections, fusing, protective conductor connection). For any additional infor-mation, refer to the applicable documentation.

You will find notes on EMC-compliant installation, such as shielding, grounding, ar-rangement of filters and routing of lines, in the documentation of the MOVIMOT® in-verter. The manufacturer of the machine or system is responsible for maintaining thelimits established by the EMC legislation.

Protective measures and protection devices must comply with the regulations in force(e.g. EN 60204 or EN 61800-5-1).

3.8 Safe disconnectionThe field distributors and fieldbus interfaces meet all requirements for safe disconnec-tion of power and electronics connections in accordance with EN 61800-5-1. All con-nected circuits must also satisfy the requirements for safe disconnection.

3.9 OperationSystems with integrated field distributors, fieldbus interfaces and MOVIMOT® invertersmust be equipped with additional monitoring and protection devices according to the ap-plicable safety guidelines, such as the law governing technical equipment, accident pre-vention regulations, etc. Additional protective measures may be necessary for applica-tions with increased potential risk.

Do not touch live components or power connections immediately after disconnecting theMOVIMOT® inverter, the field distributor (if installed) or the bus module (if installed) fromthe supply voltage because there may still be some charged capacitors. Wait at leastone minute after the supply voltage is switched off.

As soon as supply voltage is present at the field distributor, the fieldbus interfaces andthe MOVIMOT® inverter, the housings must be closed, which means that:

• The MOVIMOT® inverter must be screwed on.

• The connection box cover of the field distributor (if installed) and the fieldbusinterface (if installed) must be screwed on.

• The connector of the hybrid cable (if installed) must be connected and screwed on.

Important: The maintenance switch of the field distributor (if installed) only disconnectsthe connected MOVIMOT® drive or motor from the power supply system. The terminalsof the field distributor remain connected to the supply voltage even after the mainte-nance switch is activated.

If the operation LED and other display elements are no longer illuminated, this does notindicate that the unit has been disconnected from the power supply and no longer car-ries any voltage.


3OperationSafety Notes

Mechanical blocking or internal safety functions of the unit can cause a motor standstill.Eliminating the cause of the problem or performing a reset may result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the driven machine,disconnect the unit from the supply system before correcting the fault.

Caution – Danger of burns: The surface temperature of the MOVIMOT® drive and of ex-ternal options, e.g. the heat sink of the braking resistor, can exceed 60 °C during oper-ation!


3 Supplementary safety notes for field distributorsSafety Notes

3.10 Supplementary safety notes for field distributors3.10.1 MFZ.3. field distributor

• Disconnect the unit from the power supply system before removing the fieldbusinterface or the motor connector. Dangerous voltages may still be present for up to1 minute after disconnection from the power supply.

• The fieldbus interface and the connector of the hybrid cable must be connected tothe field distributor and fastened during operation.

3.10.2 MFZ.6. field distributor

• Before removing the connection box cover for the power supply connection,disconnect the unit from the power supply system. Dangerous voltages may still bepresent for up to 1 minute after disconnection from the power supply.

• Important: The switch only disconnects the MOVIMOT® inverter from the powersupply system. The terminals of the field distributor are still connected to the powersupply after activating the maintenance switch.

• During operation, the connection box cover for the power supply connection and theconnector of the hybrid cable must be connected to the field distributor and fastened.


• Before removing the MOVIMOT® inverter, disconnect the unit from the power supplysystem. Dangerous voltages may still be present for up to 1 minute afterdisconnection from the power supply.

• The MOVIMOT® inverter and the connector of the hybrid cable must be connectedto the field distributor and fastened during operation.


• Disconnect the unit from the power supply system before removing the connectionbox cover for the power supply connection or the MOVIMOT® inverter. Dangerousvoltages may still be present for up to 1 minute after disconnection from the powersupply.

• Important: The maintenance switch only disconnects the connected motor from thepower supply system. The terminals of the field distributor are still connected to thepower supply after activating the maintenance switch.

• The connection box cover for the power supply connection, the MOVIMOT® inverterand the connector of the hybrid cable must be connected to the field distributor andfastened during operation.


4Fieldbus interfacesUnit Structure

4 Unit Structure4.1 Fieldbus interfaces4.1.1 MF.21/MQ.21 fieldbus interface

4.1.2 MF.22, MF.32, MQ.22, MQ.32 fieldbus interface

1132777611

[1][2]

Diagnostic LEDsDiagnostic interface (below screw fitting)

[1]

[2]

1132781835

[1][2][3][4]

Diagnostic LEDsDiagnostic interface (below screw fitting)M12 connection socketsStatus LED

[1]

[2]

[3]

[4]


4 Fieldbus interfacesUnit Structure

4.1.3 Underside of interface unit (all MF../MQ.. interfaces)

4.1.4 Unit structure of MFZ.. connection module

1132786955

[1][2][3]

Connection to connection moduleDIP switches (dependent on variant)Seal

[2]

[3]

[1]

1136176011

[1][2]

[3][4][5][6]

Terminal strip (X20)Isolated terminal block for 24 V through-wiring (Caution: do not use for shielding.)M20 cable glandM12 cable glandGrounding terminalFor DeviceNet and CANopen: Micro-style connector/M12 connector (X11)For AS-Interface: AS-interface M12 connector (X11)

The scope of delivery includes 2 EMC cable glands.

[6][3]

[5]

[4]

[3]

[4]

[2]

[3][1]


4Unit designation of PROFIBUS interfacesUnit Structure

4.2 Unit designation of PROFIBUS interfacesMFP 21 D/Z21 D

Variants

Connection module:Z11 = for INTERBUSZ21 = for PROFIBUSZ31 = for DeviceNet and CANopenZ61 = for AS-Interface

Variants

21 = 4 x I / 2 x O 22 = 4 x I / 2 x O 32 = 6 x I

23 = 4 x I / 2 x O 33 = 6 x I

(connection via terminals)(connection via plug connector + terminals)(connection via plug connector + terminals)

(FO rugged line, only for INTERBUS)(FO rugged line, only for INTERBUS)

MFI.. MQI.. MFP.. MQP.. MFD.. MQD.. MFO.. MFK..

= INTERBUS= INTERBUS with integrated microcontroller= PROFIBUS= PROFIBUS with integrated minicontroller= DeviceNet= DeviceNet with integrated minicontroller= CANopen= AS-Interface


4 Field distributorUnit Structure

4.3 Field distributor4.3.1 MF../Z.3., MQ../Z.3. field distributors

1136195979

[1][2][3][4][5][6][7][8][9][10]

For DeviceNet and CANopen: Micro-style connector/M12 connector (X11)For AS-Interface: AS-interface M12 connector (X11)2 x M20 x 1.52 x M25 x 1.5 2 x M16 x 1.5 (scope of delivery includes two EMC cable glands)Terminals for fieldbus connection (X20)Terminals for 24 V connection (X21)Terminals for power supply and PE connection (X1)Equipotential bonding connectionHybrid cable connection; connection to MOVIMOT® (X9)

[2] [1]

[3]

[4]

[5]

[6] [7] [5]

[4]

[3]

[8]

[9]

[10]

[9]


4Field distributorUnit Structure

4.3.2 MF../Z.6., MQ../Z.6. field distributors

1136203659

[1] 6 x M20 x 1.5 (scope of delivery includes two EMC cable glands)For DeviceNet and CANopen: Micro-style connector/M12 connector (X11), see the following figure:For AS-Interface: AS-Interface M12 connector (X11), see following figure:

1136438155[2][3][4][5]

2 x M25 x 1.5Equipotential bonding connectionHybrid cable connection; connection to MOVIMOT® inverter (X9)Maintenance switch with line protection (triple lock, color: black/red)Only for MFZ26J: Optional integrated feedback for position of the maintenance switch. The feedback is evaluated at digital input DI0 (see section "Connection of MF../MQ.. fieldbus interface inputs/outputs (I/O)" (see page 49).

1136352395[6][7][8][9]

Terminals for power supply and PE connection (X1)Terminals for bus, sensor, actuator, 24 V connection (X29)Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20

X2

X11 X12

X13

X14

X15

X16

X3

[4]

[1][2][3]

[5] [6] [7] [8] [3] [9]

I ON I ON

0 O

FF

0 O

FF

Ø 5 – Ø 8 mm


4 Field distributorUnit Structure

4.3.3 MF../MM../Z.7., MQ../MM../Z.7. field distributors

1136447627

[1][2]

2 x M25 x 1.5 cable glands5 x M20 x 1.5 cable gland (scope of delivery includes two EMC cable glands)For DeviceNet and CANopen: Micro-style connector/M12 connector (X11), see the following figure:For AS-Interface: AS-Interface M12 connector (X11), see following figure:

1136456331[3][4][5][6][7][8][9][10][11][12]

Equipotential bonding connectionHybrid cable connection; connection to AC motor (X9)Terminals for bus, sensor, actuator, 24 V connection (X29)Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20MOVIMOT® inverterConnection to the MOVIMOT® inverterTerminals for enabling the direction of rotationTerminals for power supply and PE connection (X1)Terminal for integrated brake resistor

X15

[1][2]

[10]

[11]

[3] [4] [5]

[8]

[3]

[6] [7]

[9]

[12]


4Field distributorUnit Structure

4.3.4 MF../MM../Z.8., MQ../MM../Z.8. field distributors

1136479371

[1] 6 x M20 x 1.5 cable gland (scope of delivery includes two EMC cable glands)For DeviceNet and CANopen: Micro-style connector/M12 connector (X11), see the following figure:For AS-Interface: AS-Interface M12 connector (X11), see following figure:

1136438155[2][3][4]

2 x M25 x 1.5 cable glandsTerminals for power supply and PE connection (X1)Maintenance switch (triple lock, color: black/red)Only for MFPZ28J: Optional integrated feedback for position of the maintenance switch. The feedback is evaluated at digital input DI0 (see section "Connection of MF../MQ.. fieldbus interface inputs/outputs (I/O)" (see page 49).

1136352395[5][6][7][8][9][10]

MOVIMOT® inverterTerminals for bus, sensor, actuator, 24 V connection (X29)Pluggable terminal "Safety Power" for 24 V MOVIMOT® supply (X40)Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20Hybrid cable connection; connection to AC motor (X9)Equipotential bonding connection

X2

X11

X3

X12

X13

X15

X14

X16

[1][2][3][4]

[5]

[6]

[7]

[8]

[9]

[10]

I ON I ON

0 O

FF

0 O

FF

Ø 5 – Ø 8 mm


4 Unit designation of PROFIBUS field distributorsUnit Structure

4.4 Unit designation of PROFIBUS field distributors4.4.1 Example: MF../Z.3., MQ../Z.3.

4.4.2 Example: MF../Z.6., MQ../Z.6.

MFP21D/Z23DConnection moduleZ13 Z23 Z33 Z63

= for INTERBUS= for PROFIBUS= for DeviceNet and CANopen= for AS-Interface

Fieldbus interfaceMFI../MQI.. MFP../MQP.. MFD../MQD..MFO..MFK..

= INTERBUS= PROFIBUS= DeviceNet= CANopen= AS-Interface

MFP21D/Z26F/AF0Connection technologyAF0 =AF1 =

AF2 =AF3 =

AF6 =

Metric cable entrywith micro-style connector/M12 connectorDeviceNet and CANopenM12 plug connector for PROFIBUSM12 plug connector for PROFIBUS +M12 plug connector for DC -24 V supplyM12 plug connector for AS-Interface connection

Connection moduleZ16 = Z26 = Z36 = Z66 =

For INTERBUSFor PROFIBUSFor DeviceNet and CANopenFor AS-Interface

Fieldbus interfaceMFI../MQI.. MFP../MQP.. MFD../MQD..MFO..MFK..



4Unit designation of PROFIBUS field distributorsUnit Structure

4.4.3 Example: MF../MM../Z.7., MQ../MM../Z.7.

4.4.4 Example: MF../MM..Z.8., MQ../MM../Z.8.

MFP22D/MM15C-503-00/Z27F 0Connection type0 = / 1 = Connection moduleZ17 = for INTERBUSZ27 = for PROFIBUSZ37 = for DeviceNet and CANopenZ67 = for AS-Interface

MOVIMOT® inverter

Fieldbus interfaceMFI../MQI..MFP../MQP..MFD../MQD..MFO..MFK..


MFP22D/MM22C-503-00/Z28F 0/AF0Connection technologyAF0 =AF1 =

AF2 =AF3 =

AF6 =

Metric cable entrywith micro-style connector/M12 connectorDeviceNet and CANopenM12 plug connector for PROFIBUSM12 plug connector for PROFIBUS +M12 plug connector for DC 24 V supplyM12 plug connector for AS-Interface connection

Connection type0 = / 1 = Connection moduleZ18 = for INTERBUSZ28 = for PROFIBUSZ38 = for DeviceNet and CANopenZ68 = for AS-Interface

MOVIMOT® inverter

Fieldbus interfaceMFI../MQI..MFP../MQP..MFD../MQD..MFO..MFK..



5 Installation instructionsMechanical Installation

5 Mechanical Installation5.1 Installation instructions

5.1.1 Mounting

• Mount field distributors on a level, vibration-proof and torsionally rigid supportstructure only.

• Use M5 screws with matching washers to connect the MFZ.3 field distributor. Tightenthe screws with a torque wrench (permitted tightening torque 2.8 – 3.1 Nm(25 - 27 lb.in)).

• Use M6 screws and suitable washers for installing MFZ.6, MFZ.7 or MFZ.8 fielddistributors. Tighten the screws with a torque wrench (permitted tightening torque3.1 – 3.5 Nm (27 – 31 lb.in)).

5.1.2 Installation in damp locations or in the open

• Use suitable screw fittings for the cables (use reducing adapters if necessary).

• Seal open cable entries and M12 connection sockets with screw plugs.

• When the cable entry is on the side of the unit, route the cable using a drip loop.

• Check and, if necessary, clean the sealing surfaces before re-mounting the fieldbusinterface/the connection box cover.

TIPOn delivery, field distributors are equipped with transportation protection covering theplug connector of the outgoing motor circuit (hybrid cable).

This only guarantees enclosure IP40. To attain the specified enclosure rating, removethe transport protection and plug on the appropriate mating connector. Screw them to-gether.


5Tightening torquesMechanical Installation

5.2 Tightening torques5.2.1 MOVIMOT® inverter

Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) working diago-nally across.

5.2.2 Fieldbus interfaces/connection box cover

Tighten the screws on the fieldbus interfaces or connection box cover using 2.5 Nm(22 lb.in) working diagonally across.

1138500619

1138504331


5 Tightening torquesMechanical Installation

5.2.3 Screw plugs

Tighten the blanking plugs and the screw plugs of potentiometer f1 and that of connec-tion X50, if applicable, using 2.5 Nm (22 lb.in).

5.2.4 EMC cable glands

Tighten EMC cable glands supplied by SEW-EURODRIVE using the following torqueratings:

The cable retention in the cable gland must be able to withstand the following removalforce:

• Cable with outer diameter > 10 mm: ≥ 160 N

• Cable with outer diameter < 10 mm: = 100 N

1138509067

1138616971

Screw fitting Tightening torque

M12 x 1.5 2.5 Nm – 3.5 Nm (22 – 31 lb.in)

M16 x 1.5 3.0 Nm – 4.0 Nm (27 – 35 lb.in)

M20 x 1.5 3.5 Nm – 5.0 Nm (31 – 44 lb.in)

M25 x 1.5 4.0 Nm – 5.5 Nm (35 – 49 lb.in)


5Tightening torquesMechanical Installation

5.2.5 Motor cable

Tighten screws for motor cables using 1.2 – 1.8 Nm (11 – 16 lb.in).

1138623499


5 MF.. / MQ.. fieldbus interfacesMechanical Installation

5.3 MF.. / MQ.. fieldbus interfacesMF../MQ.. fieldbus interfaces can be installed as follows:

• Installation on MOVIMOT® connection box

• Installation in the field

5.3.1 Installation on MOVIMOT® connection box1. Remove knock outs on MFZ underside from the inside, as illustrated in the following

figure:

1138656139

MFZ..

[1]

TIPIf necessary, debur any break lines that occur after the knock outs [1] have been re-moved.


5MF.. / MQ.. fieldbus interfacesMechanical Installation

2. Install the fieldbus interface on the MOVIMOT® connection box according to the fol-lowing figure:

1138663947

MF../

MQ..


5 MF.. / MQ.. fieldbus interfacesMechanical Installation

5.3.2 Installation in the field

The following figure shows the installation of an MF../MQ.. fieldbus interface close to themotor:

1138749323

[1] Length of screws min. 40 mm

82

,5 m

m

102 mm

51 mm

M4

M4

MFZ...

MF../

MQ..

MF../

MQ..

[1]


5Field distributorsMechanical Installation

5.4 Field distributors5.4.1 Installation of MF../Z.3., MQ../Z.3. field distributors

The following figure shows the mounting dimensions for ..Z.3. field distributors:

1138759307

50 mm

100 mm

M5

M5

17

5 m

m


5 Field distributorsMechanical Installation

5.4.2 Installation of MF../Z.6., MQ../Z.6. field distributors


1138795019

M6

M6

365 mm

180 m

m



5.4.3 Installation of MF../MM../Z.7., MQ../MM../Z.7. field distributors


1138831499

59.5

mm

253.7 mm

M6

M6


5 Field distributorsMechanical Installation

5.4.4 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (Size 1)

The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 1):

1138843147

29

0 m

m

200 mm

270 mm

M6

M6



5.4.5 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (Size 2)

The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 2):

1138856203

35

0m

m

205 mm

290 mm

M6

M6


6 Installation planning considering EMC aspectsElectrical Installation

6 Electrical Installation6.1 Installation planning considering EMC aspects6.1.1 Notes on arranging and routing installation components

Successful installation of decentralized drives depends on selecting the correct cables,providing correct grounding and a functioning equipotential bonding.

You should always apply relevant standards. You also need to consider the followingpoints:

• Equipotential bonding

– Low-impedance, HF-capable equipotential bonding must be provided indepen-dent of the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 part540) using, for example

– Flat contact surface connection of metal components

– Flat grounding strips (HF litz wire)

– Do not use the cable shield of data lines for equipotential bonding.

• Data cables and 24 V supply

– Must be routed separately from cables that emit interference (e.g. control cablesfrom solenoid valves, motor cables).

• Field distributors

– We recommend using prefabricated SEW hybrid cables especially designed forconnecting field distributors and motors.

• Cable glands

– Select a cable gland with large contact surface shielding (see the notes onselection and correct installation of cable glands).

1138895627

1138899339


6Installation planning considering EMC aspectsElectrical Installation

• Cable shield

– The cable shield must have good EMC characteristics (high shield attenuation),

– It must protect the cable mechanically and as a shield,

– It must be connected with the unit's metal housing (via EMC metal cable glands)at the flat contact surface cable ends (see the further notes in this chapter onselection and correct installation of cable glands).

• Additional information is available in the SEW publication "Drive Engineering– Practical Implementation, EMC in Drive Engineering."

6.1.2 Sample connection between a MF.. / MQ.. fieldbus interface and MOVIMOT®

If the MF../MQ.. fieldbus interface and MOVIMOT® are installed separately, the RS-485connection must be implemented as follows:

• If the connection also carries the DC 24 V supply

– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on appropriate assembly of EMC metal cableglands as well)

– Strand cores in pairs (see the following illustration)

• If the connection does not carry the DC 24 V supply

If MOVIMOT® is supplied with DC 24 V via a separate connection, the RS-485 con-nection must be carried out as follows:

– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on selection and appropriate assembly of cableglands as well)

– The GND reference potential must be provided for the RS-485 interface

– Strand the cores (see the following illustration)

1138904075

1138973579

RS+RS-

24VGND

RS+GND

24VRS-

RS+RS-GND


6 Installation instructions for fieldbus interfaces/field distributorsElectrical Installation

6.2 Installation instructions for fieldbus interfaces/field distributors6.2.1 Connecting supply system leads

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the supply system.

• Select the cable cross section according to input current Iline at rated power; fordetailed information, see chapter "Technical Data" (see page 143).

• Install line fuses at the beginning of the supply system lead behind the supply busjunction. Use D, DO, NH fuses or circuit breakers. Select the fuse size according tothe cable cross section.

• Do not use a conventional earth leakage circuit-breaker as a protective device.Universal current-sensitive earth-leakage circuit breakers ("type B") are permitted asa protective device. During normal operation of MOVIMOT® drives, earth-leakagecurrents > 3.5 mA can occur.

• In accordance with EN 50178, a second PE connection (at least with the same cross-section as the supply system lead) is required parallel to the protective earth viaseparate points of connection. Leakage currents > 3.5 mA may arise in service.

• Use contactor switch contacts from utilization category AC-3 according to IEC 158 toconnect MOVIMOT® drives.

• SEW-EURODRIVE recommends using earth-leakage monitors with pulse codemeasuring in voltage supply systems with a non-earthed star point (IT systems).Using such devices prevents the earth-leakage monitor mis-tripping due to theground capacitance of the inverter.


6Installation instructions for fieldbus interfaces/field distributorsElectrical Installation

6.2.2 Notes on PE connection and/or equipotential bonding

6.2.3 Permitted connection cross section and current carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5 Ib.in).

DANGERFaulty PE connection.

Death, severe injuries or damage to property from electric shock.• The permitted tightening torque for the screw fitting is 2.0 - 2.4 Nm (18 - 21 lb.in).• Observe the following notes regarding PE connection.

Prohibited assembly sequence Recommendation: Assembly with forked cable lugPermitted for all cross sections

Assembly with thick solid wirePermitted for cross sections up to max. 2.5 mm2

323042443 323034251 323038347

[1] Forked cable lug suitable for M5 PE screws

[1]

M5

2.5 mm²

M5

Power terminals X1, X21(screw terminals)

Control terminals X20(cage clamp terminals)

Connection cross section (mm2)

0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

Connection cross section (AWG)

AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity 32 A max. continuous current 12 A max. continuous current



6.2.4 Looping through the DC 24 V supply voltage in the MFZ.1 module terminal box

• Two M4 x 12 studs are located on the connection part of the DC 24 V supply. Thesestuds can be used for looping through the DC 24 V supply voltage.

• The terminal studs have a current carrying capacity of 16 A.

• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm (11Ib.in) ± 20 %.

6.2.5 Additional connection options with MFZ.6, MFZ.7 and MFZ.8 field distributors

• The connection part of the DC -24 V supply comprises a X29 terminal block with twoM4 x 12 studs and a pluggable X40 terminal.

• The X29 terminal block can be used as an alternative to the X20 terminal (see chap-ter "Unit Structure" (see page 13)) for looping through the DC -24 V supply voltage.Both studs are connected internally to the 24 V connection at terminal X20.

• The plug-in terminal X40 ("Safety Power") is intended for the external DC 24 V supplyof the MOVIMOT® inverter via an emergency stop relay.

This setup allows for the operation of a MOVIMOT® drive in safety applications. Formore information, refer to the documentation on "Safe Disconnection for MOVIMOT®

MM.." of the respective MOVIMOT® drives.

1140831499

1141387787

Terminal assignment

No. Name Function

X29 1 24 V 24 V voltage supply for module electronics and sensors(Studs, jumpered with terminal X20/11)

2 GND 0V24 reference potential for module electronics and sensors(Studs, jumpered with terminal X20/13)

Terminal assignment

No. Name Function

X40 1 24 V 24 V voltage supply for MOVIMOT® for disconnection with emergency stop relay

2 GND 0V24 reference potential for MOVIMOT® for disconnection with emergency stop relay



• Terminal X29/1 is factory-jumpered with X40/1 and terminal X29/2 with X40/2, so thatthe MOVIMOT® inverter is supplied by the same DC 24 V voltage as the fieldbusinterface.

• The guide values for both studs are:

– Current carrying capacity: 16 A

– Permitted tightening torque for the hex nuts: 1.2 Nm (11 Ib.in) ± 20 %.

• The guide values for screw terminal X40 are:

– Current carrying capacity: 10 A

– Connection cross-section: 0.25 mm2 – 2.5 mm2 (AWG24 – AWG12)

– Permitted tightening torque: 0.6 Nm (5 Ib.in)

6.2.6 UL-compliant installation for field distributors

• Use only copper cables with the temperature range 60/75 °C as connection lead:

• Use only tested units with a limited output voltage (V ≤ DC 30 V) and limited outputcurrent (I ≤ 8 A) as an external DC 24 V voltage source.

• The UL certification only applies to operation on voltage networks with voltages toground up to a maximum of 300 V.



6.2.7 EMC metal cable glands

Install the EMC metal cable glands from SEW as follows:

Important: Cut off insulation foil [1], do not fold it back.

1141408395

[1]



6.2.8 Wiring check

After the wiring check

• Connect and fasten all motor connections (hybrid cable)

• Connect and fasten all fieldbus interfaces

• Install and fasten all MOVIMOT® inverters (for MFZ.7, MFZ.8 only)

• Install all connection box covers

• Cover any plug connections not in use

6.2.9 Connecting the PROFIBUS cable in the field distributorWhen connecting the PROFIBUS cables in the field distributor, make sure that:

• The connector cores inside the field distributor are as short as possible

• And that the PROFIBUS connection cores for incoming and outgoing bus are alwaysthe same length

DANGERIt is necessary to check the wiring before energizing the system for the first time in orderto prevent injury to persons or damage to the system.

Severe or fatal injuries from electric shock.• Remove all fieldbus interfaces from the connection module• Disconnect all MOVIMOT® inverters from the connection module (only with MFZ.7,

MFZ.8)• Disconnect all plug connectors of the motor connection (hybrid cable) from the field

distributor• Check the insulation of the wiring in accordance with applicable national standards• Check the grounding.• Check insulation between the supply system cable and the DC -24 V cable • Check insulation between supply system cable and communication line• Check the polarity of the DC 24 V cable• Check the polarity of the communication cable• Check the mains phase sequence• Ensure equipotential bonding between the fieldbus interfaces


6Connection of MFZ21 connection module with MFP../MQP.. to MOVIMOT®Electrical Installation

6.3 Connection of MFZ21 connection module with MFP../MQP.. to MOVIMOT®

6.3.1 MFZ21 connection module with MFP../MQP.. PROFIBUS interface on MOVIMOT®

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D

24V

RS

+

RS

-

GN

D 24V

R L f1/f2

K1a

K1b

RS

-R

S+

MOVIMOT®MFZ21 (PROFIBUS)

24 VDC

+ -

A B

DG

ND A B

DG

ND

res

.

VP

DG

ND

res

.

AB

AB

PROFIBUS DP

[3]

[2]

[4] [4]

[1] [1]

0 1+

MFZ21

MFP..MQP..

X20

1141430027

0 = Potential level 0 1 = Potential level 1

[1]

[2][3][4]

For separate MF../Z21/MOVIMOT® installation:Connect the shield of the RS-485 cable with MFZ and the MOVIMOT® housing using the EMC metal cable gland Ensure equipotential bonding between all bus stations

Assignment of terminals 19-36 (see page 49) EMC metal cable gland

Terminal assignment

No. Name Direction Function

X20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 A Output PROFIBUS DP data line A (outgoing)

5 B Output PROFIBUS DP data line B (outgoing)


7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors


15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)

16 RS+ Output Communication link to MOVIMOT® terminal RS+

17 RS- Output Communication link to MOVIMOT® terminal RS-

18 GND - 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)


6Connecting MFZ23 field distributor with MFP../MQP..Electrical Installation

6.4 Connecting MFZ23 field distributor with MFP../MQP..6.4.1 Connection module MFZ23 with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and 2

separate DC 24 V voltage circuits

8 7 6 5 4 3 2 1

L3L2L1PE

L3L2L1PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

PE L1 L1 L2 L2 L3 L3 PE

4 mm (AWG10)

A

B

A

B

24V1

GND1

24V1

GND1

24V2

GND2

24V2

GND2

2.5 mm (AWG12)

0 1 2

2 2

X20 X21

res .

VP

PROFIBUS-DP[1] [1]

+MFP21

MFP22

2 x 24 VDC

MQP21

MQP22MFZ23

1141439627

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1] EMC metal cable gland

Terminal assignment





4 - - Reserved





9 - - Reserved


X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®


3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®


5 V2I24 Input 24 V voltage supply for actuators (digital outputs)

6 V2I24 Output 24 V voltage supply for actuators (digital outputs) jumpered with terminal X21/5

7 GND2 - 0V24 reference potential for actuators



6 Connecting MFZ23 field distributor with MFP../MQP..Electrical Installation

6.4.2 Connection module MFZ23 with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and 1common DC 24 V voltage circuit

[1] [1]

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res .

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

8 7 6 5 4 3 2 1


L3L2L1PE

L3L2L1PE

4 mm (AWG10)

A

BA

B

24V

GND24V

GND

0 1 2

2X1

X20 X21re

s.

VP

PROFIBUS-DP

4 mm (AWG10)2.5 mm (AWG12)2 2+MFP21

MFP22

MQP21

MQP22MFZ23

1 x 24 VDC

1141449739



Terminal assignment





4 - - Reserved





9 - - Reserved











6Connecting MFZ23 field distributor with MFP../MQP..Electrical Installation

6.4.3 MFZ23 connection module with MFP32/MQP32 PROFIBUS interface

8 7 6 5 4 3 2 1

PE

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

[1] [1]

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24

V

24

V

GN

D

GN

D

res.

A

B

A

B

24V

GND

24V

GND

0X20 X21

res.

VP

PROFIBUS-DP

res.

res.

res.

1

4 mm (AWG10)2.5 mm (AWG12)2 2+ MFP32

1 x 24 VDC

MQP32

MFZ23

1141460619



Terminal assignment





4 - - Reserved





9 - - Reserved






5 - - Reserved

6 - - Reserved

7 - - Reserved

8 - - Reserved


6 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..Electrical Installation

6.5 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..6.5.1 MFZ26, MFZ27, MFZ28 connection modules with PROFIBUS interface MFP21/MQP21, MFP22/

MQP22 and 2 separate DC 24 V voltage circuits

+

MFZ26

MFZ27

MFZ28

MFP21 MFP22

2 x 24 VDC

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8


L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

A

B

A

B

24V1

GND124V1

GND124V2

GND224V2

GND2

2X1

[1]

0 1 2

1 2

PROFIBUS-DP

2.5 mm (AWG12)2

[1]

X20

MQP21 MQP22

[2]

1141472267


[1][2]

EMC metal cable gland Assignment of terminals 19-36 (see page 49)

Terminal assignment








7 - - Reserved



10 - - Reserved







17 GND2 - 0V24 reference potential for actuators (digital outputs)



6Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..Electrical Installation

6.5.2 MFZ26, MFZ27, MFZ28 connection modules with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and 1 common DC 24 V voltage circuit

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8 4 mm (AWG10)

A

B

A

B

24V

GND

24V

GND

0 1 2

1 2


L3L2L1PE

L3L2L1PE

2

PROFIBUS-DP

2.5 mm (AWG12)2

[1] [1]

X1

X20

+

MFZ26

MFZ27

MFZ28

MFP21 MFP22

1 x 24 VDC

MQP21 MQP22

[2]

1141483147


[1][2]


Terminal assignment








7 - - Reserved



10 - - Reserved










6 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..Electrical Installation

6.5.3 MFZ26, MFZ27, MFZ28 connection modules with MFP32/MQP32 PROFIBUS interface

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res .

24

V

24

V

GN

D

GN

D

res.

res.

res.

res.

1 2 3 4 5 6 7 8


L3L2L1

PE

L3

L2L1PE

4 mm (AWG10)

A

B

A

B

24V

GND

24V

GND

0 1

1

2

PROFIBUS-DP

2.5 mm (AWG12)2

[1] [1]

X1

X20

+

MFZ26

MFZ27

MFZ28

MFP32

1 x 24 VDC

MQP32

[2]

1141495051


[1] [2]


Terminal assignment








7 - - Reserved



10 - - Reserved





15 V2I24 - Reserved

16 V2I24 - Reserved

17 GND2- - Reserved

18 GND2 - Reserved


6Connection of inputs/outputs of MF../MQ.. fieldbus interfacesElectrical Installation

6.6 Connection of inputs/outputs of MF../MQ.. fieldbus interfacesThe power supply to the fieldbus interfaces is connected via terminals or M12 plug con-nectors.

6.6.1 Fieldbus interface connection via terminalsFieldbus interfaces with 4 digital inputs and 2 digital outputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination withMF.21MF.22MF.23

MQ.21MQ.22

1141534475

[1] Only MFI23: Reserved, all other MF.. modules: V2I24

1 = Potential level 12 = Potential level 2


X20 19 DI0 Input Control signal of sensor 11)

1) Used in conjunction with field distributors MFZ26J and MFZ28J for maintenance switch feedback signal(NO contact). Evaluation via control is possible.

20 GND - 0V24 reference potential for sensor 1

21 V024 Output 24 V voltage supply for sensor 11)

22 DI1 Input Control signal of sensor 2


24 V024 Output 24 V voltage supply for sensor 2







31 DO0 Output Control signal of actuator 1

32 GND2 - 0V24 reference potential for actuator 1

33 DO1 Output Control signal of actuator 2

34 GND2 - 0V24 reference potential for actuator 2

35 V2I24 Input24 V voltage supply for actuatorsOnly for MFI23: Reserved; only with MFZ.6, MFZ.7 and MFZ.8: Jum-pered with terminal 15 or 16

36 GND2 - 0V24 reference potential for actuatorsOnly for MFZ.6, MFZ.7 and MFZ.8: Jumpered with terminal 17 or 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

GN

D2

1 2X20

V2I

24[1

]


6 Connection of inputs/outputs of MF../MQ.. fieldbus interfacesElectrical Installation

Fieldbus interfaces with 6 digital inputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination with MF.32 MF.33

MQ.32

1141764875

1 = Potential level 1


X20 19 DI0 Input Control signal of sensor 11)

1) Used in conjunction with field distributors MFZ26J and MFZ28J for maintenance switch feedback signal(NO contact). Evaluation via control is possible.


21 V024 Output 24 V voltage supply for sensor 11)














35 res. - Reserved

36 GND - 0V24 reference potential for sensors

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DI 4

GN

D

DI 5

GN

D

res.

GN

D

1X20



6.6.2 Fieldbus interface connection via M12 plug connectorsMF.22, MQ.22, MF.23 fieldbus interfaces with 4 digital inputs and 2 digital outputs:

• Connect sensors/actuators using either M12 sockets or terminals

• When using outputs: Connect 24 V to V2I24 / GND2

• Connect dual-channel sensors/actuators to DI0, DI2 and DO0. DI1, DI3 and DO1 canno longer be used.

1141778443

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

DI3

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DO0

DO1

GND2

GND2

DO1

DO1

1 2

3

5

4

1 2

3

54

DO0

TIPConnections that are not in use must be covered with M12 closing caps to guaranteeenclosure IP65.



MF.22H fieldbus interface:

• Connect sensors/actuators using either M12 sockets or terminals

• When using outputs: Connect 24 V to V2I24 / GND2

• The following sensors/actuators can be connected:

– 4 single-channel sensors and 2 single-channel actuators or 4 dual-channelsensors and 2 dual-channel actuators.

– The second channel is not connected when dual-channel sensors/actuators areused.

1141792779


DIO

DI1

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DO0

DO1

GND2

GND2DO1

1 2

3

5

4

1 2

3

54

DO0

n.c. n.c.




MF.32, MQ.32, MF.33 fieldbus interfaces with 6 digital inputs:

• Connect sensors using either M12 sockets or terminals.

• Connect dual-channel sensors to DI0, DI2 and DI4. DI1, DI3 and DI5 can no longerbe used.

1141961739


DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

DI3

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DI4

DI5

GND

GND

DI5

DI5

1 2

3

5

4

1 2

3

54

24 V(V024)

24 V (V024)

DI4



MF.32H fieldbus interface

• Connect sensors using either M12 sockets or terminals.

• The following sensors can be connected:

– 6 single-channel sensors or 6 dual-channel sensors.

– The second channel is not connected when dual-channel sensors are used.

1142016651


DIO

DI1

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DI4

DI5

GND

GNDDI5

1 2

3

5

4

1 2

3

54

24 V(V024)

24 V (V024)

DI4

n.c. n.c.



6Bus connection with optional connection technologyElectrical Installation

6.7 Bus connection with optional connection technology6.7.1 AF2 mounting flange

As an alternative to the standard design AF0, connecting flange AF2 can be combinedwith field distributors for PROFIBUS MFZ26F and MFZ28F.

AF2 comes equipped with a M12 connector system for PROFIBUS connection. The unitcomes equipped with an X11 connector for the incoming and an X12 socket for the out-going PROFIBUS.

The M12 connectors have a "reverse-key coding" design also referred to as B or W cod-ing.

Mounting flange AF2 complies with the recommendations from PROFIBUS Directiveno. 2.141, "Connection technology for PROFIBUS".

1143352459

[1][2][3][4][5][6]

Front sheet metalM12 connector, incoming PROFIBUS (X11)Protection capM12 socket, outgoing PROFIBUS (X12)M20 screw plugM25 screw plug

[1]

[6]

[2]

[4]

[3]

[5]

TIPIn contrast to the standard design, the switchable bus termination at the MFP../MQPinterface is not available if AF2 is used.

A pluggable bus terminator (M12) should be used in the last station in place of the out-going X12 bus connection.


6 Bus connection with optional connection technologyElectrical Installation

Wiring and pin assignment for AF2

1143562251

M12 connector X11

Pin 1 Not connected

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not connected

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not connected

Thread Shield or protective earth

M12 socket X12

Pin 1 VP supply voltage 5 V for terminating resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not connected


BUBNRDGN

GN

RD

1 2 4 5 8 9

X12X11

1

4

5

3

2

1 2

34

5


6Bus connection with optional connection technologyElectrical Installation

6.7.2 AF3 mounting flange

As an alternative to the standard design AF0, connecting flange AF3 can be combinedwith field distributors for PROFIBUS MFZ26F and MFZ28F.

AF3 comes equipped with a M12 connector system for PROFIBUS connection. The unitcomes equipped with an X11 connector for the incoming and an X12 socket for the out-going PROFIBUS. The M12 connectors have a "reverse-key coding" design also re-ferred to as B or W coding.

In addition, AF3 features an M12 connector plug X15 (4-pin, regular coding) for supply-ing the 24 V supply voltage(s).

Mounting flange AF3 complies with the recommendations from PROFIBUS Directiveno. 2.141, "Connection technology for PROFIBUS".

1145919755

[1][2][3][4][5][6][7][8]

Front sheet metalM12 connector, incoming PROFIBUS (X11)M12 socket, outgoing PROFIBUS (X12)ReductionConnector M12, 24 V voltage supply (X15)M20 screw plug Protection cap M25 screw plug

[1]

[8]

[6]

[7]

[2][3]

[4][5]

[6]

TIPIn contrast to the standard design, the switchable bus termination at the MFP../MQPinterface is not available if AF3 is used.

A pluggable bus terminator (M12) should be used in the last station in place of the out-going X12 bus connection.


6 Bus connection with optional connection technologyElectrical Installation

AF3 wiring and pin assignment

1146066315

M12 connector X11

Pin 1 Not connected

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not connected

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not connected


M12 socket X12

Pin 1 VP supply voltage 5 V for connection resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not connected


M12 plug X15

Pin 1 24 V voltage supply, 24 V for module electronics and sensors

Pin 2 V2I24 voltage supply, 24 V for actuators

Pin 3 GND - 0V24 reference potential, 24 V for module electronics and sensors

Pin 4 GND2 - 0V24 reference potential for actuators

BU BU WH BKBN BNRDGN

GN

RD

X12

X15

X11

1 2 4 5 8 9 11 13 15 17

1

4

5

3

2

1 2

34

5

2

4

1

3


6NV26 proximity sensor connectionElectrical Installation

6.8 NV26 proximity sensor connection6.8.1 Characteristics

The NV26 proximity sensor offers the following features:

• 6 pulses / revolution

• 24 increments/revolution with 4-fold evaluation

• Encoder monitoring and evaluation is possible with MQ.. fieldbus interface

• Signal level: HTL

For constructive reasons, the angle between the sensors is 45°.

6.8.2 Connection

• Use a shielded M12 cable to connect the NV26 proximity sensor to the DI0 and DI1inputs of the MQ.. fieldbus interface.

• The current position can be checked by reading IPOS variable H511 (ActPosMot).

• SEW-EURODRIVE recommends activating the encoder monitoring function usingparameter "P504 Encoder monitoring motor".

1146134539

1146334603

MQ..MOVIMOT®

NV26


6 NV26 proximity sensor connectionElectrical Installation

6.8.3 Wiring diagram

The following figure shows the pin assignment of NV25 sensors to the MQ.. fieldbus in-terface:

6.8.4 Encoder evaluationThe inputs of the MQ.. fieldbus interface are filtered with 4 ms according to the factorysetting. The terminal assignment "MQX ENCODER IN" switches this filter off for sensorevaluation.

3 PNP

1

2 4

NV26

B

(GND)

(A / B)

(U )

3 PNP

1

2 4

NV26

B

(GND)

(A / B)

(U )

PIN1

PIN3

PIN4

PIN1

PIN3

PIN4

24 V (PIN1)

GND (PIN3)

DI0 (PIN4)

MQ..

DIO

DI1

GND

GND

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

24 V (PIN1)

GND (PIN3)

DI1 (PIN4)

DI0

[2]

[1]

[2]

[1]

1221377803

[1][2]

Encoder input track A or track BShielding

1146357259

TIPFor more information, refer to the "IPOSplus positioning and sequence control" manual,section "IPOS for MQX", under "Proximity sensor evaluation".


6Connection of ES16 incremental encoderElectrical Installation

6.9 Connection of ES16 incremental encoder6.9.1 Characteristics

The ES16 incremental encoder offers the following features:





6.9.2 Installation in combination with MQ.. fieldbus interface

• Connect the ES16 incremental encoder to the inputs of the MQ.. fieldbus interfaceusing a shielded M12 cable, see section "Wiring diagram" (see page 62).


• SEW-EURODRIVE recommends activating the encoder monitoring function usingparameter "P504 Encoder monitoring motor".

1146498187

1146714123

MQ..

ES16

MOVIMOT®


6 Connection of ES16 incremental encoderElectrical Installation

6.9.3 Wiring diagram

6.9.4 Encoder evaluationThe inputs of the MQ.. fieldbus interface are filtered with 4 ms according to the factorysetting. The terminal assignment "MQX ENCODER IN" switches this filter off for sensorevaluation.

DI0 (PIN4)

DI1 (PIN2)

V024 (PIN1)

GND (PIN3)

A (K1)

( )B (K2)

( )C (K0)

( )UB

A K1

B K2

C K0

ES16

UB K1 K2 K0 K1 K2 K0

UB A B C A B C

MQ..

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

1146738827

TIPDo not assign the input socket DI1 more than once.

1146357259

TIPFor more information, refer to the "IPOSplus positioning and sequence control" manual,section "IPOS for MQX", under "Proximity sensor evaluation".


6Connection of EI76 incremental encoderElectrical Installation

6.10 Connection of EI76 incremental encoder6.10.1 Characteristics

The EI76 incremental encoder is equipped with Hall probes. It has the following charac-teristics:





6.10.2 Fieldbus interface connectionIf the MOVIMOT® inverter is mounted to the motor, the built-in EI76 encoder is con-nected internally to a M12 connector on the connection box of the drive.

• Connect this M12 connection via an M12 cable with the input socket of the MQ.. field-bus interface (see chapter "Wiring diagram for mounting the inverter to the motor"(see page 64)).


• SEW-EURODRIVE recommends to activate the encoder monitoring function usingparameter "P504 Encoder monitoring motor".

1197876747

1219341195

MQ..

EI76

MOVIMOT®


6 Connection of EI76 incremental encoderElectrical Installation

6.10.3 Wiring diagram for mounting the inverter to the motor

If the MOVIMOT® inverter is mounted on the motor, the encoder is connected to theMQ.. fieldbus interface MQ.. via a shielded M12 cable plugged in on both ends.

There are 2 possible variants:

Variant 1: AVSE

Variant 2: AVRE

1512848651

1221242891

24 V (PIN1)

GND (PIN3)

DI0DI0 (PIN4)

DI1DI1 (PIN2)

MQ..

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

PIN1: +UB

PIN2:

GNDPIN3:

A (cos)PIN4:

B (sin)

EI76

4

21

3

24 V (PIN1)

GND (PIN3)

DI0DI0 (PIN4)

DI1DI1 (PIN2)

PIN1: +UB

PIN2: GND

PIN3: A (cos)

PIN4: A (cos)

PIN5: B (sin)

PIN6: B (sin)

EI76

12

7

86

5 4

3

MQ..

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0


6Connection of EI76 incremental encoderElectrical Installation

6.10.4 Wiring diagram for mounting the inverter on the field distributorIf the MOVIMOT® inverter is mounted to the field distributor (mounting close to the mo-tor), the shielded cable is connected to the terminals in the connection box of the driveand plugged into the input socket of the MQ.. fieldbus interface.


24 V (PIN1)

GND (PIN3)

DI0DI0 (PIN4)

DI1DI1 (PIN2)

PIN5: +UB

PIN6: GND

PIN7: A (cos)

PIN8: A (cos)

PIN9: B (sin)

PIN10: B (sin)

EI76

MQ..

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

10987654321

1 10

DI0

1244530187



6 Connection of EI76 incremental encoderElectrical Installation

6.10.5 Encoder evaluation

The inputs of the MQ.. fieldbus interface are filtered with 4 ms according to the factorysetting. The terminal assignment "MQX ENCODER IN" switches this filter off for sensorevaluation.

1146357259

TIPFor more information, refer to the "IPOSplus positioning and sequence control" manual,section "IPOS for MQX", especially in chapter "Proximity sensor evaluation".


6Hybrid cable connectionElectrical Installation

6.11 Hybrid cable connection6.11.1 Hybrid cable between MFZ.3. or MFZ.6. field distributor and MOVIMOT® (part number

0186 725 3)

Note the enabled direction of rotation

1146765835

Terminal assignment

MOVIMOT® terminal Wire color/hybrid cable designation

L1 Black/L1

L2 Black/L2

L3 Black/L3

24 V Red / 24 V

⊥ White/0 V

RS+ Orange/RS+

RS- Green/RS-

PE terminal Green/yellow + shield end

MFZ.6

+

MFZ.3

TIPCheck to see if requested direction of rotation has been enabled. For detailed informa-tion, refer to the "Startup" chapters in the "MOVIMOT® MM..D with DRS/DRE/DRP Se-ries AC Motor" operating instructions.

Both directions of rotation are enabled

Only CCW operation is enabled;Setpoint specifications for CW rotation result in standstill of drive

Only CW operation enabled;Preselected setpoints for CCW rota-tion result in standstill of drive

Drive is inhibited or is being brought to a standstill

24V

LR LR24V

LR24V

LR24V


6 Hybrid cable connectionElectrical Installation

6.11.2 Hybrid cable between MFZ.7. or MFZ.8. field distributor and AC motors (part number0 186 742 3)

1147265675

MFZ.7

+

MFZ.8

TIPThe outer shield of the cable must be attached to the housing of the motor terminal boxusing an EMC metal cable gland.

Terminal assignment

Motor terminal Wire color/hybrid cable designation

U1 Black/U1

V1 Black/V1

W1 Black/W1

4a Red/13

3a White/14

5a Blue/15

1a Black/1

2a Black/2

PE terminal Green/yellow + shield end (internal shield)


6Keypad connectionElectrical Installation

6.12 Keypad connectionThe keypads MFG11A or DBG can be used for manual control. The DBG keypad offersadditional parameter setting, diagnostic and monitoring functions.

For information about functions and operation of the keypads, refer to chapter "Key-pads" (see page 117).

6.12.1 Connection of the MFG11A keypadThe MFG11A keypad is connected to any MFZ.. connection module instead of a fieldbusinterface.

1187159051

STOP


6 Keypad connectionElectrical Installation

6.12.2 Connection of the DBG keypad

The DBG60B keypad is connected directly to the diagnostic interface of the MF../MQ..fieldbus interface. You can also connect the keypad via a 5 m extension cable (DKG60Boption).

1188441227

DKG60B DBG60B

MF../MQ..


6PC connectionElectrical Installation

6.13 PC connectionThe diagnostic interface can be connected to a PC using one of the following options:

• USB11A with USB interface, part number 0 824 831 1 or

• UWS21B with serial interface RS-232, part number 1 820 456 2

Scope of delivery:

• Interface adapter

• Cable with RJ10 plug connector

• Interface cable USB (USB11A) or RS-232 (UWS21B)

1195112331

PC +

MOVITOOLS

RS-232 RJ10

MF../MQ..

UWS21B

RJ10USB

USB11A


7 Startup procedureStartup

7 Startup7.1 Startup procedure

TIPThis chapter describes the startup procedure for MOVIMOT® MM..D and C in Easymode. For information on the startup of MOVIMOT® MM..D in Expert mode, refer to the"MOVIMOT® MM..D with DRS/DRE/DRP Series AC Motors" operating instructions.

DANGERBefore removing/fitting the MOVIMOT® inverter, you must disconnect it from the supplysystem. Dangerous voltages may still be present for up to one minute after disconnec-tion from the power supply.

Severe or fatal injuries from electric shock.• Disconnect the MOVIMOT® inverter from the power supply and prevent it from

unintentional re-connection.• Then wait for at least 1 minute.

WARNINGThe surfaces of MOVIMOT® inverters and external options, e.g. braking resistors (es-pecially the heat sinks), can become very hot during operation.

Danger of burns.• Do not touch the MOVIMOT® drive and external options until they have cooled

down sufficiently.

TIPS• Switch off the DC 24 V supply before removing/mounting the fieldbus interface

(MFP/MQP).• The bus connection of the incoming and outgoing PROFIBUS is integrated in the

connection module, which means the PROFIBUS can be operated even when the module electronics have been disconnected.

• In addition, observe the notes in section "Supplementary Field Distributor Startup Information" (see page 110).

TIPS• Remove paint protection cap from the status LED before startup.• Remove paint protection film from the nameplates before startup.• Check that all protective covers are installed correctly.• Observe a minimum switch-off time of 2 seconds for the mains contactor K11.

00

I


7Startup procedureStartup

1. Check for correct wiring of the MOVIMOT® inverter and the PROFIBUS interface(MFZ21, MFZ23, MFZ26, MFZ27 or MFZ28).

2. Set DIP switch S1/1 of the MOVIMOT® inverter (see corresponding MOVIMOT® op-erating instructions) to "ON" (= address 1).

3. Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT® in-verter.

4. Set the maximum speed using setpoint potentiometer f1.

5. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

6. Set minimum frequency fmin with switch f2.

1158400267

1158517259

[1] Potentiometer setting

1

ON

6 7 854321

ON

2

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

TIP• The enclosure specified in section Technical Data only applies if the screw plugs of

the setpoint potentiometer and the X50 diagnostic interface are installed correctly. • A missing or incorrectly installed screw plug can cause damage to the MOVIMOT®

inverter.

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz]

2 5 7 10 12 15 20 25 30 35 40

34

56

78

00

I


7 Startup procedureStartup

7. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 ofthe MOVIMOT® inverter. The ramp times are based on a setpoint step change of50 Hz.

8. Check to see if requested direction of rotation has been enabled on MOVIMOT®.

9. Set the PROFIBUS address on the MFP/MQP fieldbus interface. Use DIP switches1 to 7 to set the PROFIBUS address (factory setting: address 4).

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

Terminal R Terminal L Meaning

Activated Activated • Both directions of rotation are enabled

Activated Not activated • Only CW operation enabled• Preselected setpoints for CCW rotation result in standstill of

drive

Not activated Activated • Only CCW operation enabled• Preselected setpoints for CW rotation result in standstill of

drive

Not activated Not activated • Unit is blocked or drive brought to a stop

1148935435

[1] Example: Address 17[2] Switch 8 = reserved

Address 0 through 125: Valid addressAddress 126: Not supportedAddress 127: Broadcast

34

56

78

24V

R L

24V

R L

24V

R L

24V

R L

2 x 0 = 06

2 x 0 = 05

2 x 1 = 164

2 x 0 = 03

2 x 0 = 02

2 x 0 = 01

2 x 1 = 101

ON

67

54

32

17

[1]

[2]8

00

I


7Startup procedureStartup

In the following table, address 17 is used to show how to determine the DIP switchsettings for any bus address.

10.Activate the bus terminating resistors of the MFP/MQP fieldbus interface at the lastbus station.

• If the MFP/MQP fieldbus interface is located at the end of a PROFIBUS segment,it is only connected to the PROFIBUS network via the incoming PROFIBUS cable(terminals 1/2).

• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUSsegment must be terminated using bus terminating resistors at the first and laststations.

• The bus terminating resistors are already implemented in the MFP/MQP fieldbusinterface and can be activated using two DIP switches (see following figure). Bustermination is implemented for cable type A to EN 50170 (volume 2)!

11.Place the MOVIMOT® inverter and the MFP/MQP housing over on the field distribu-tor and screw them on.

12.Switch on the DC 24 V supply voltage for the MFP/MQP PROFIBUS interface andthe MOVIMOT® inverter. The green "RUN" LED of the MFP/MQP fieldbus interfaceshould now light up and the red "SYS-F" LED should go out.

13.Carry out the project planning for the MFP/MQP PROFIBUS interface in the DP mas-ter.

Calculation Remainder DIP switch setting Significance17 / 2 = 8 1 DIP 1 = "ON" 18 / 2 = 4 0 DIP 2 = "OFF" 24 / 2 = 2 0 DIP 3 = "OFF" 42 / 2 = 1 0 DIP 4 = "OFF" 81 / 2 = 0 1 DIP 5 = "ON" 160 / 2 = 0 0 DIP 6 = "OFF" 320 / 2 = 0 0 DIP 7 = "OFF" 64

Bus termination ON Bus termination OFFFactory setting

1148939147 1148956299

9

ON

109

ON

10

9

ON

10

TIPObserve the following when using field distributor with AF2 or AF3 mounting flange:

If you use the AF2/AF3 mounting flange, you cannot use the bus terminating resistoron the MFP/MQP module. You must use a pluggable bus terminator (12) instead of theoutgoing X12 bus connection at the last station (see also chapter "Connecting fieldbusinterfaces via M12 plug connectors" (see page 51)).

00

I


7 Configuration (project planning) for PROFIBUS masterStartup

7.2 Configuration (project planning) for PROFIBUS masterThere are "GSD files" for project planning of the DP master. These files are copied intospecial directories in the project planning software and updated as part of this software.Refer to the relevant project planning software manuals for details on the procedure.

7.2.1 Project planning for the PROFIBUS DP interface MFP/MQP

• Observe the notes in the README.TXT file on the GSD disk.

• Install the GSD file SEW_6001.GSD (version 1.5 or higher) according to theinstructions of the project planning software for the DP master. After successfulinstallation, the "MFP/MQP + MOVIMOT" unit appears in the list of slave stations.

• Add the fieldbus interface under the name "MFP/MQP + MOVIMOT" into thePROFIBUS structure and assign the PROFIBUS address.

• Select the process data configuration required for your application (see the section"Function of MFP PROFIBUS Interface" (see page 77) or "Function of the MQPPROFIBUS interface" (see page 85)).

• Enter the I/O or periphery addresses for the configured data widths. Save theconfiguration.

• Expand your application program to include data exchange with MQP/MFP. Processdata transfer is not consistent. Do not use SFC14 and SFC15 to transfer processdata; they are only required for the parameter channel.

• Once you have saved the project, loaded it in the DP master and started the DPmaster, the "Bus-F" LED of the MFP/MQP should go out. If this is not the case, checkthe connections and terminating resistors of the PROFIBUS and the project planning,especially the PROFIBUS address.

TIPThe latest version of the GSD files is always available on the Internet at the followingaddress: http://www.SEW-EURODRIVE.de

00

I


8Processing of process data, sensors and actuatorsFunctionality of the PROFIBUS interface MFP

8 Functionality of the PROFIBUS interface MFP8.1 Processing of process data, sensors and actuators

The MFP PROFIBUS interfaces not only make it possible to control MOVIMOT® AC mo-tors but also permit connection of sensors/actuators to digital input terminals and digitaloutput terminals. An additional I/O byte is added to the PROFIBUS DP protocol followingthe process data for MOVIMOT®. The extra digital inputs and outputs of the MFP aremapped in this I/O byte. The coding of the process data takes place according to theuniform MOVILINK® profile for SEW drive inverters (see section "MOVILINK® unit pro-file" (see page 127).

8.1.1 PROFIBUS DP configuration "3 PD + I/O:"

1149187595

PO Process output data PI Process input data

PO1 PO2 PO3 DO

Control word Speed [%]RampDigital outputs

PI1 PI2 PI3 DI

status word 1Output currentstatus word 2Digital inputs

MOVIMOT + MF..®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI

DO

DI

-+


8 Structure of the input/output byteFunctionality of the PROFIBUS interface MFP

8.2 Structure of the input/output byte8.2.1 MFP21/22

8.2.2 MFP32

Reserved, value = 0

Output terminal DO 1

Output terminal DO 0

7 6 5 4 3 2 1 0

Fieldbusmaster

Byte: Digital outputs MFP21/22

Byte: Digital inputs

7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Reserved, value = 0

Fieldbus master Byte: Digital inputs

MFP32

7 6 5 4 3 2 1 0

Input terminal DI 0

Input terminal DI 1

Input terminal DI 2

Input terminal DI 3

Input terminal DI 4

Input terminal DI 5

Reserved, value = 0


8DP configurationFunctionality of the PROFIBUS interface MFP

8.3 DP configurationIn general, only functions supported by the MFP variants can be configured. Certainfunctions can be deactivated, i.e. you can deselect the digital outputs from a configura-tion in case of an MFP21, by selecting the DP configuration " ... + DI".

The MFP versions allow for a variety of DP configurations. The following table lists allDP configurations and the supported MFP versions. The decimal identifications of indi-vidual slots for the DP master configuration software are listed in the "DP Ident" column.

Name Supported MFP version

Description DP identifier

0 1 2

2 PD all MFP ver-sions

MOVIMOT® control via two process data words 113dec 0dec –

3 PD all MFP ver-sions

MOVIMOT® control via three process data words 114dec 0dec –

0 PD + DI/DO MFP21/22 No MOVIMOT® control, processing of digital inputs and outputs.

0dec 48dec –

2 PD + DI/DO MFP21/22 MOVIMOT® control using two process data words and processing of digital inputs and outputs

113dec 48dec –

3 PD + DI/DO MFP21/22 MOVIMOT® control using three process data words and processing of digital inputs and outputs

114dec 48dec –

0 PD + DI all MFP ver-sions

No MOVIMOT® control, processing of digital inputs only. The digital outputs of the MFP are not in use!

0dec 16dec –


MOVIMOT® control using two process data words and processing of digital inputs. The digital outputs of the MFP are not in use!

113dec 16dec –


MOVIMOT® control using three process data words and processing of digital inputs The digital outputs of the MFP are not in use!

114dec 16dec –

Universal configuration

all MFP ver-sions

Reserved for special configurations 0dec 0dec 0dec


8 LED displayFunctionality of the PROFIBUS interface MFP

8.4 LED displayThe PROFIBUS interface MFP has 3 diagnostic LEDs.

• LED "RUN" (green) for displaying the normal operating status.

• LED "BUS-F" (red) for displaying errors at the PROFIBUS DP.

• LED "SYS-F" (red) indicates system faults of the MFP PROFIBUS interface or theMOVIMOT® inverter

8.4.1 States of the LED "RUN" (green)

x = any status

TIPThe LED "SYS-F" is generally without any function in the DP configurations "0PD+DI/DO" and "0PD+DI."

1149342347

MF

P P

RO

FIB

US

DP

MF

P P

RO

FIB

US

DP

SYS-FSYS-F

BUS-FBUS-F

RUNRUN

RUN BUS-F SYS-F Meaning Remedy

On x x • MFP components hardware OK –

On Off Off • Correct MFP operation• MFP is currently exchanging data

with the DP master (data exchange) and MOVIMOT®

–

Off x x • MFP not ready for operation• No DC 24 V supply

• Check the DC 24 V supply• Switch the MFP interface back

on. Replace the module if problem occurs again.

Flash-ing

x x • PROFIBUS address is set higher than 125.

• Check the PROFIBUS address set on the MFP fieldbus interface.


8LED displayFunctionality of the PROFIBUS interface MFP

8.4.2 States of the LED "BUS-F" (red)

x = any status

8.4.3 States of the LED "SYS-F" (red)

x = any status


On Off x • MFP is currently exchanging data with the DP master (data exchange).

–

On Flash-ing

x • Baud rate is detected, but not addressed by DP master.

• MFP was not configured in DP master or configured incorrectly

• Check project planning of the DP master

On On x • Connection to the DP master has failed

• MFP does not detect baud rate.• Bus interruption • DP master not in operation

• Check the PROFIBUS DP connection to the MFP

• Check the DP master• Check all cables in your

PROFIBUS DP network


On x Off • Standard operating status of MFP and MOVIMOT®

–

On x flashes 1 x

• MFP operating status OK, MOVIMOT® reports error

• Evaluate the error number of MOVIMOT® status word 1 in the controller.

• Read the MOVIMOT® operating instructions for information about error rectification

• Reset MOVIMOT® with programmable controller (reset bit in control word 1) if necessary

On x Flashes 2 x

• MOVIMOT® does not respond to setpoints from DP master because PO data are not enabled.

• Check the DIP switches S1/1..4 in the MOVIMOT®

• Set RS-485 address 1 to enable the PO data.

On x On • Communication link between MFP and MOVIMOT® is disrupted or interrupted

• Check the electrical connection between MFP and MOVIMOT® (terminals RS+ and RS-)

• See section "Electrical Installation" and section "Installation planning considering EMC aspects" (see page 34)

• Maintenance switch on the field distributor is set to "OFF"

• Check setting of maintenance switch on field distributor


8MFP system fault/MOVIMOT® faultFunctionality of the PROFIBUS interface MFP

8.5 MFP system fault/MOVIMOT® faultThe communications link between the MFP fieldbus interface and MOVIMOT® is inter-rupted if the MFP signals a system fault ("SYS-F" LED steady light). This system fault issignaled to the PLC as error code 91 dec via the diagnostics channel and via the statuswords of the process input data.

This system fault usually indicates wiring problems or missing 24 V supply of theMOVIMOT® inverter. This fault cannot be RESET via the control word. As soon asthe communication link is reestablished, the fault automatically resets itself. Check the electrical connection of MFP and MOVIMOT®. In the event of a system fault,the process input data returns a fixed bit pattern as valid MOVIMOT® status informationis no longer available. Consequently, only status word bit 5 (malfunction) and the faultcode can be used for evaluation in the controller. All other information is invalid.

The input information of the digital inputs continues to be updated, and can, therefore,continue to be evaluated within the controller.

8.5.1 PROFIBUS DP timeoutIf the data transfer via PROFIBUS DP is faulty or interrupted, the response monitoringtime in the MFP fieldbus interface elapses (if configured in the DP master). The "BUS-F" LED lights up (or flashes) to signal that no new user data are being received.MOVIMOT® decelerates with the most recently valid ramp, the "ready" relay drops outafter about 1 second to signal a malfunction.

The digital outputs will be reset immediately after the response monitoring time haselapsed.

8.5.2 DP master active/control failureWhen the PLC switches from RUN state to STOP state, the DP master sets all processoutput data to "0". In 3 PD operation, the MOVIMOT® inverter now receives the rampsetpoint = "0".

The digital outputs DO0 and DO1 are also reset by the DP master.

Process input word Hex value Meaning

PI1: status word 1 5B20hex Error code 91 (5Bhex), bit 5 (malfunction) = 1 No other status information is valid!

PI2: Current actual value 0000hex Invalid information!

PI3: status word 2 0020hex Bit 5 (fault) = 1 all other status information invalid!

Input byte of digital inputs XXhex The input information of the digital inputs continues to be updated!


8DiagnosticsFunctionality of the PROFIBUS interface MFP

8.6 Diagnostics8.6.1 Slave diagnostic information

The MFP PROFIBUS interface reports all errors via the diagnostics channel of thePROFIBUS DP to the control. These error messages are evaluated by the controller withthe help of system functions (e.g. diagnostic alarm OB 82/SFC 13 for the S7-400 PLC).

The following figure shows the structure of diagnostic data that is composed of diagnos-tic information to EN 50170 (volume 2) and (in case of a MOVIMOT®/MFP error) theunit-specific diagnostic data.

The coding of bytes 0 – 3 is defined in EN 50170 (volume 2). Bytes 4, 5 and 6 includethe constant codes seen in the figure.

Byte 7 includes:

• MOVIMOT® error codes (see the respective MOVIMOT® operating instructions) or

• MFP error codes: Error code 91dec = SYS-FAULT (see chapter "MFP system fault /MOVIMOT® fault" (see page 82))

Byte 0: Station status 1 •



Byte 3: DP Master address •

Byte 4: Ident Number High [60] •

Byte 5: Ident Number Low [01] •

Byte 6: Header [02] • XByte 7: Error code MOVIMOT®/MFP X

• DIN/ENX Only in case of an error[...] contains constant codes of MFP, rest variable


8 DiagnosticsFunctionality of the PROFIBUS interface MFP

8.6.2 Turning the alarm on/off

All error information is sent to the controller directly via the status words of the processinput data. You can therefore set the user-specific parameters of PROFIBUS DP in sucha way that no diagnostic alarm is triggered by a MOVIMOT®/MFP error.

Note: With this mechanism, you only turn off the diagnostic alarm that will be triggeredby a MOVIMOT® or MFP error. The PROFIBUS DP system can trigger diagnosticalarms in the DP master at any time. You should therefore create suitable organizationmodules (e.g. OB82 for S7-400) in the controller.

Procedure Additional, application-specific parameters can be defined during configuration of a DPslave; they are transmitted to the slave during initialization of the PROFIBUS DP. Tenapplication-specific parameter data have been set up for the MFP interface, with onlybyte 1 having been assigned the following function:

Values not listed here are not permitted as they can cause malfunctions in the MFPPROFIBUS interface.

Example for project planning

Byte: Permitted value Function

0 00hex Reserved

1 00hex01hex

MOVIMOT®/MFP error triggers diagnostic alarmMOVIMOT®/MFP error does not trigger a diagnostic alarm

2-9 00hex Reserved

Parameter data (hex) Function

00,00,00,00,00,00,00,00,00,00, Diagnostic alarms are generated also in case of an error

00,01,00,00,00,00,00,00,00,00, Diagnostic alarms are not generated if there is a fault


9Default programFunctionality of the PROFIBUS interface MQP

9 Functionality of the PROFIBUS interface MQPMQP PROFIBUS interfaces with integrated control (as MFP modules) enable fieldbusesto be connected quickly and easily to MOVIMOT® drives.

They are equipped with control functions that help you to determine the response of thedrive to external setpoints via fieldbus and integrated I/Os. For example, you can pro-cess sensor signals directly in the fieldbus interface or define your own communicationprofile via the fieldbus interface.

Using a NV26, ES16 or EI76 sensor makes for a simple positioning system that can beintegrated in your application in combination with an MQP control program.

The MQP modules are controlled via IPOSplus®.

The diagnostics and programming interface (under the screw plug on the front of themodules) provides access to the integrated IPOS control.

The PC is connected via the UWS21B or USB11A options. Programming is performedwith the MOVITOOLS® Compiler.

9.1 Default programThe MQP modules are supplied as standard with an IPOS program, which simulates thefunctionality of the MFP modules.

Set address 1 on the MOVIMOT® drive and observe the instructions for startup. The pro-cess data length is fixed at 4 words (consider for project planning/startup). The first 3words are exchanged transparently with MOVIMOT® and correspond to the MOVILINK®

unit profile (see the chapter "MOVILINK® Unit Profile" (see page 127)). The I/Os of theMQP modules are transmitted in the 4th word.

TIPFor more information on programming, refer to the "IPOSplus® Positioning and Se-quence Control" manual.

MOVIMOT +MQP®

PO1 PO2 PO3

Master

-+

PI1 PI2 PI3

PO

PI

PO4

PI4

5 4 3 2 1 0

5 4 3 2 1 0

(DI5) (DI4) DI3 DI2 DI1 DI0

DO1 DO0

1160954891


9 ConfigurationFunctionality of the PROFIBUS interface MQP

9.1.1 Fault responses

An interruption of the connection between MQP interface and MOVIMOT® leads to shut-down after 1 s. The error is displayed via status word 1 (error 91). Since this systemfault generally calls attention to cabling problems or a missing 24 V supply of theMOVIMOT® inverter, a RESET via control word is not possible! As soon as thecommunication link is reestablished, the error automatically resets itself. An interruption of the connection between fieldbus master and MQP interface after ex-piration of the set fieldbus timeout interval sets the process output data for MOVIMOT®

to "0". This fault response can be deactivated using parameter P831 in MOVITOOLS®

Shell.

9.2 ConfigurationThe MQP interface must be given a specific DP configuration by the DP master to definetype and number of input and output data used for the transmission. You can control theMQP interface via process data and read and write all MQP parameters via the param-eter channel.

The following figure shows a schematic view of the data exchange between the DP mas-ter, MQP fieldbus interface (DP slave) and a MOVIMOT® drive with process data andparameter channel.

1161092107

PARAM PD

Parameter data Process data

MOVIMOT®

MQP

DP-Master

PARAMPD

PARAM PD

PD

PD


9ConfigurationFunctionality of the PROFIBUS interface MQP

9.2.1 Process data configuration

The MQP PROFIBUS interface allows for different DP configurations in the data ex-change between DP master and MQP.

The following table lists the standard DP configuration of the MQP modules. The "Pro-cess data configuration" column lists the names of the configurations. The names willalso be displayed as selection list within the project planning software for the DP master.The GSD file is used for the MFP modules. Therefore, use the entries for the MQP only.The DP configurations column shows the type of configuration data sent to the MQPwhile the link of the PROFIBUS DP is being established. The parameter channel is usedfor setting the parameters of the MQP and is not passed on to the connected stations(MOVIMOT®). The DP configurations can be defined using the universal configuration.The MQP accepts 1-10 process data words with and without parameter channel.

Process data configuration Meaning / notes Cfg 0 Cfg 1 Cfg 2

MQP configurations

1 PD (MQP) Control via one process data word 0dec 112dec 0dec

2 PD (MQP) Control via 2 process data words 0dec 113dec 0dec





Param + 1 PD (MQP) Control via 1 process data word – Parameter setting via 8 byte parameter channel

243dec 112dec 0dec

Param + 2 PD (MQP) Control via 2 process data words – Parameter setting via 8 byte parameter channel

243dec 113dec 0dec


243dec 114dec 0dec


243dec 115dec 0dec


243dec 117dec 0dec

Param + 10 PD (MQP) Control via 10 process data words – Parame-ter setting via 8 byte parameter channel

243dec 121dec 0dec

Universal configuration (MQP)

Reserved for special configurations 0dec 0dec 0dec


9 ConfigurationFunctionality of the PROFIBUS interface MQP

"Universal configuration" DP configuration

You can use the "universal configuration" to configure the MQP to values other than thespecified standard values in the GSD file. You must observe the following conditions:

• Module 0 defines the parameter channel of the MQP. Entering "0" switches off theparameter channel. Entering the value "243" switches on the parameter channel with8 bytes length.

• The following modules determine the process data length of the MQP on thePROFIBUS. The total process data length of all following modules must be between1 and 10 words.

Format of the Cfg_Data identifier byte according to EN 50170 (V2):

Notes on data integrity

As a rule, non-consistent data exchange is sufficient. However, if your application re-quires consistent process data exchange between the DP master and MQP, you canmake the settings using universal configuration. In this case, you have to use systemfunctions SFC14 and SFC15 for data exchange in the S7 program with S7 firmware sta-tus V 3.0.

External diagnostics

The MQP does not support external diagnostics. Error messages of the individualMOVIMOT® drives can be taken from the corresponding status words. Error states ofthe MQP, e.g. a timeout of the RS-485 connection to MOVIMOT®, are also displayed instatus word 1. On request, the MQP provides the standard diagnostics in accordancewith EN 50170 (V2).

Notes on Simatic S7 master systems:Even when external diagnostic generation is not activated, the PROFIBUS DP systemenables other stations to trigger a diagnostic alarm in the DP master at any time. There-fore, the corresponding organizational blocks (OB82) should always be created in thecontroller.

MSB LSB

7 6 5 4 3 2 1 0

Data length0000 = 1 byte/word1111 = 16 byte/word

Input/output00 = Special identifier formats01 = Input10 = Output11 = input/output

Format0 = Byte structure1 = Word structure

Integrity over0 = Byte or word1 = entire length


9ConfigurationFunctionality of the PROFIBUS interface MQP

ID number Each DP master and DP slave must have an individual ID number assigned by thePROFIBUS user organization (PNO) to clearly identify the connected unit.

When the PROFIBUS DP master starts up, it compares the ID numbers of the con-nected DP slaves with the ID numbers the user has entered during configuration. Theuser data transfer will only be activated after the DP master has ensured that the con-nected station addresses and device types (ID numbers) correspond to the project plan-ning data. This procedure ensures a high degree of safety with respect to project plan-ning errors.

The ID number is defined as an unsigned 16-bit number (Unsigned16). The PROFIBUSuser organization has defined ID number 6001hex (24577dec) for the MQP and MFPmodules.


9 Control via PROFIBUS DPFunctionality of the PROFIBUS interface MQP

9.3 Control via PROFIBUS DPThe process output data sent by the PROFIBUS master can be processed in the IPOSprogram of MQP. The process input data sent to the PROFIBUS master are specifiedvia the IPOS program of MQP.

The process data length can be set as required (1-10 words).

If a PLC is used as the PROFIBUS master, the process data lies within the input/outputrange or peripheral area of the PLC.

9.4 Parameter setting via PROFIBUS DPWith PROFIBUS DP, the MQP parameters are accessed via the MOVILINK® parameterchannel; it offers additional parameter services in addition to the conventional READand WRITE services.

Only MQP parameters can be addressed via the parameter channel.

9.4.1 Structure of the parameter channelTo set the parameters of peripheral units via fieldbus systems that do not provide an ap-plication layer, it is necessary to emulate the most important functions and services suchas READ and WRITE for reading and writing parameters. For example, you will have todefine a parameter process data object (PPO) for PROFIBUS DP. This PPO is transmit-ted cyclically and contains the process data channel as well as a parameter channel thatcan be used to exchange acyclical parameter values.

The following table shows the structure of the parameter channel. It is made up of amanagement byte, an index word, a reserved byte and 4 data bytes.

1161795083

PARAM PD

Parameter data Process data

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7Management Reserved Index High Index Low MSB data Data Data LSB data

Management Reserved=0 Parameter index 4-byte data

PD

PARAM PD

PARAM


9Parameter setting via PROFIBUS DPFunctionality of the PROFIBUS interface MQP

9.4.2 Management of the parameter channel

The entire configuration sequence is coordinated with byte 0 (management). This byteprovides important service parameters such as service identifier, data length, versionand status of the service performed. The following figures shows that bits 0, 1, 2 and 3contain the service identifier. These bits determine which service is to be executed. Bit4 and bit 5 specify the data length in bytes for the WRITE service; it should be set to 4bytes for all SEW parameters.

Bit 6 is used as an acknowledgment between the controller and the MQP. It triggers theexecution of the transferred service in the MQP. Since the parameter channel is trans-mitted cyclically with the process data particularly with PROFIBUS DP, the execution ofthe service in the MQP must be edge-triggered via the "handshake bit". For this purpose,the value of this bit is altered (toggled) for each new service to be executed. The MQPuses the handshake bit to signal whether the service has been executed or not. The ser-vice was executed if the handshake bit received in the control is identical with the trans-mitted handshake bit. The status bit indicates whether it was possible to carry out theservice properly or if there were errors.

9.4.3 Reserved byteByte 1 should be viewed as reserved and must always be set to 0x00.

9.4.4 Index addressingByte 2 (Index high) and byte 3 (Index low) determine the parameter to be read or writtenvia the fieldbus system. The parameters of MQP are addressed with a uniform index re-gardless of the connected fieldbus system. The section "MQ.. Parameter List" (see page133) contains all MQx parameters with index.

MSB Byte 0: Management LSBBit: 7 6 5 4 3 2 1 0

Service ID:0000 = No service0001 = READ parameter0010 = WRITE parameter0011 = WRITE parameter volatile0100 = READ minimum0101 = READ maximum0110 = READ default0111 = READ scale1000 = READ attribute

Data length:00 = 1 byte01 = 2 bytes10 = 3 bytes11 = 4 bytes (must be set)

Handshake bitMust be changed in cyclical transfer with every new job

Status bit0 = No error during execution of service1 = Error during execution of service


9 Parameter setting via PROFIBUS DPFunctionality of the PROFIBUS interface MQP

9.4.5 Data range

As shown in the following table, the data is contained in byte 4 through byte 7 of the pa-rameter channel. This means up to 4 bytes of data can be transmitted per service. Thedata is always entered with right-justification; that is, byte 7 contains the least significantdata byte (Data LSB) whereas byte 4 is the most significant data byte (Data MSB).

9.4.6 Incorrect service executionThe status bit in the management byte is set to signal that a service has been executedincorrectly. If the received handshake bit is identical to the transmitted handshake bit,the MQP has executed the service. If the status bit now signals an error, the error codeis entered in the data range of the parameter telegram. Bytes 4-7 send back the returncode in a structured format( see the chapter "Return codes").

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7Manage-

mentReserved Index High Index Low MSB data Data Data LSB data

High byte 1

Low byte1

High byte2

Low byte 2

High word Low wordDouble word

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7Manage-

mentReserved Index High Index Low Error class Error code Add. code

highAdd. code

low

Status bit = 1: Incorrect performance of service



9.4.7 Return codes for parameter setting

In case of incorrect configuration, the MQP returns various return codes to the configu-ration master providing detailed information on the cause of the error. All of these returncodes are structured in accordance with EN 50170. The MQP distinguishes between thefollowing elements:

• Error class

• Error code

• Additional code

These return codes apply to all communications interfaces of MQP.

Error class The error class element provides a more exact classification of the error type. The MQPsupports the following error classes defined in accordance with EN 50170(V2):

Error class is generated by the communication software of the fieldbus interface in theevent of an error in communication. The error can be more precisely identified using theelements Error code and Additional code.

Error code The error code element provides a means for more precisely identifying the cause of theerror within the error class. It is generated by the communication software of the MQPin the event of an error in communication. For error class 8 = other error, only error code= 0 (other error code) is defined. In this case, detailed identification is made using theadditional code.

Class (hex) Designation Meaning

1 vfd state Status error of the virtual field device

2 application reference Error in application program

3 definition Definition error

4 resource Resource error

5 service Error during execution of service

6 access Access error

7 OV Error in the object list

8 other Other error (see additional code)



Additional code The additional code contains SEW-specific return codes for errors in the MQP configu-ration. They are returned to the master under error class 8 = "other error". The followingtable shows all possible codings for the additional code.

Error class: 8 = "Other error":

Special return codes (special cases)

Configuration errors that cannot be identified either automatically by the applicationlayer of the fieldbus system or by the system software of the MQP module are treatedas special cases. The possible causes for such errors are as follows:

• Incorrect coding of a service via parameter channel

• Incorrect length specification of a service via parameter channel

• Project planning error in station communication

Add. code high (hex)

Add. code low (hex)

Meaning

00 00 No error

00 10 Illegal parameter index

00 11 Function/parameter not implemented

00 12 Read access only

00 13 Parameter lock is active

00 14 Factory setting is active

00 15 Value for parameter too large

00 16 Value for parameter too small

00 17 Required option card missing for this function/parameter

00 18 Error in system software

00 19 Parameter access via RS-485 process interface on X13 only

00 1A Parameter access via RS-485 diagnostic interface only

00 1B Parameter is access-protected

00 1C Controller inhibit required

00 1D Invalid value for parameter

00 1E Factory setting was activated

00 1F Parameter was not saved in EEPROM

00 20 Parameter cannot be changed with enabled output stage

00 21 Copypen end string reached

00 22 Copypen not enabled

00 23 Parameter may only be changed at IPOS program stop

00 24 Parameter may only be changed with deactivated Autosetup



Incorrect service ID in the parameter channel

An illegal service identifier was specified in the management byte during configurationvia parameter channel. The following table shows the return code for this special case.

Incorrect length specification in the parameter channel

A data length other than 4 data bytes was specified in a WRITE service during configu-ration via the parameter channel. The following table shows the return code:

Troubleshooting:Check bit 4 and bit 5 for the data length in the management byte of the parameter chan-nel.

Configuration error in station commu-nication

The return code listed in the following table is returned if an attempt is made to issue aparameter service to a station even though no parameter channel was configured for thestation.

Troubleshooting:Configure a parameter channel for the desired station.

Code (dec) Meaning

Error class: 5 Service

Error code: 5 Illegal parameter

Add. code high: 0 –


Code (dec) Meaning

Error class: 6 Access

Error code: 8 Type conflict



Code (dec) Meaning

Error class: 6 Access

Error code: 1 Object not existent





9.4.8 Reading and writing parameters using PROFIBUS DPReading a parame-ter with PROFI-BUS DP (Read)

To execute a READ service via parameter channel, the handshake bit may be changedonly after the complete parameter channel was set up for the specific service becauseof the cyclical transfer of the parameter channel. As a result, adhere to the following se-quence when reading a parameter:

1. Enter the index of the parameter to be read in byte 2 (index high) and byte 3 (indexlow).

2. Enter the service identifier for the READ service in the management byte (byte 0).

3. Transfer the READ service to the MQP by changing the handshake bit.

Since this is a read service, the sent data bytes (bytes 4 – 7) and the data length (in themanagement byte) are ignored and consequently do not need to be set. The MQP nowprocesses the READ service and sends back the service confirmation by changing thehandshake bit.

The figure shows the coding of a READ service in the management byte. The datalength is not relevant, you only need to enter the service ID for the READ service. Thisservice is now activated in MQP when the handshake bit changes. For example, it wouldbe possible to activate the READ service with management byte coding 01hex or 41hex.

Byte 0: Management7 6 5 4 3 2 1 0

0 0/1 X X 0 0 0 1

Service ID:0001 = READ parameter

Data length:Not relevant for READ services

Handshake bitMust be changed with every new job


X 0/1

= not relevant= Bit value is changed



Writing a parame-ter with PROFI-BUS DP (WRITE)

To execute a WRITE service via parameter channel, the handshake bit may be changedonly after the complete parameter channel was set up for the specific service becauseof the cyclical transfer of the parameter channel. Observe the following sequence whenwriting a parameter:

1. Enter the index of the parameter to be written in byte 2 (index high) and byte 3 (indexlow).

2. Enter the data to be written in bytes 4 through 7.

3. Enter the service ID and the data length for the WRITE service in the managementbyte (byte 0).

4. Transfer the WRITE service to the MQP by changing the handshake bit.

The MQP now processes the WRITE service and sends the service confirmation backby changing the handshake bit.

The figure shows the coding of a WRITE service in the management byte. The datalength is 4 bytes for all parameters in the MQP. This service is now transferred to theMQP when the handshake bit changes. This means a WRITE service to the MQP gen-erally has the management byte coding 32hex or 72hex.

Byte 0: Management7 6 5 4 3 2 1 0

0 0/1 1 1 0 0 1 0

Service ID:0010 = WRITE

Reserved

Data length:11 = 4 bytes

Handshake bitMust be changed with every new job


0/1 = Bit value is changed



Parameter setting procedure for PROFIBUS DP

Using the WRITE service as an example, the following figure represents a process ofsetting parameters between the controller and MQP via PROFIBUS DP. To simplify thesequence, only the management byte of the parameter channel is shown in the figure.The parameter channel is only received and returned by the MQP while the controller ispreparing the parameter channel for the WRITE service. The service is not activateduntil the moment when the handshake bit is changed (in this example, when it changesfrom 0 to 1). The MQP now interprets the parameter channel and processes the WRITEservice, but continues to answer all messages with handshake bit = 0. The executedservice is acknowledged with a change of the handshake bit in the response messageof the MQP. The controller now detects that the received handshake bit is once againthe same as the one that was sent. It can now prepare another configuration procedure.

Parameter data format

When parameters are set via the fieldbus interface, the same parameter coding is usedas with the serial RS-485 interfaces. The list of the individual parameters can be foundin the section "MQ.. parameter list" (see page 133).

1161942411

0 1100100

0 11001000 1100100

0 1100100

0 1100101

0 1100100

0 1100101

0 1100100

0 1100101

0 1100101

0 1100101

0 1100101

RS-485

Controller

Parameter channelbeing prepared for WRITE services.

Handshake bit is changed and service passed on to inverter.

Service confirmationreceived, sending and receiving handshake bit are the same again.

Parameter channel isreceived, but notevaluated.

MQP(slave)

WRITE service is being processed.

WRITE service executed,handshake bit is changed

Parameter channel is received, butnot evaluated.


9Parameter setting with PROFIBUS DPV1Functionality of the PROFIBUS interface MQP

9.5 Parameter setting with PROFIBUS DPV1The PROFIBUS DPV1 specification introduced new acyclical READ/WRITE serviceswithin the context of the PROFIBUS DP expansions. These acyclical services are addedto the current cyclical bus operation in special telegrams to ensure compatibility ofPROFIBUS DP (version 0) and PROFIBUS DPV1 (version 1).

The acyclical READ / WRITE services can be used to exchange larger data quantitiesbetween master and slave (drive inverter) than it would be possible to transfer in the cy-clical input and/or output data using the 8-byte parameter channel. The advantage of theacyclical data exchange via DPV1 lies in the minimum load on the cyclical bus operationsince DPV1 telegrams are only added to the bus cycle if required.

1162017547

PARAM PDA R/WC R/W

Parameter data Process dataAcyclical READ/WRITE servicesCyclical READ/WRITE services

PD

PARAM PD

PARAM

A R/W

C R/W


9 Parameter setting with PROFIBUS DPV1Functionality of the PROFIBUS interface MQP

9.5.1 Structure of the DP-V1 parameter channel

Data sets (DS)The user data transported via a DPV1 service is grouped in a data set. Each data set isidentified uniquely by its length, a slot number and an index. The DPV1 communicationwith MQP uses the structure of data set 47, which is defined as DPV1 parameter chan-nel for drives starting with V3.1 in the PROFIdrive profile "Drive engineering" of thePROFIBUS user organization. Different procedures for accessing parameter data in thedrive inverter are provided via this parameter channel.

The drive parameters are usually set according to the PROFIdrive DPV1 parameterchannel of profile version 3.0 via data set index 47. The "Request ID" entry is used todistinguish between parameter access based on PROFIdrive profile or via SEW-EURODRIVE MOVILINK® services. The section "Elements of data set DS47" shows thepossible codings of the individual elements. The data set structure is the same forPROFIdrive and MOVILINK® access.

The following MOVILINK® services are supported:

• 8-byte MOVILINK® parameter channel with all the services supported by the driveinverter such as

• READ parameters

• WRITE parameter

• WRITE parameter volatile

The following PROFIdrive services are supported:

• Reading (request parameter) individual parameters of type double word

• Writing (change parameter) individual parameters of type double word

DPV1Read/Write

PROFIdriveParameter channelDS47

SEW-EURODRIVE MOVILINK®



Elements of data set DS47

The following table shows the elements of data set DS47.

Field Data type Values

Request reference Unsigned8 0x00 Reserved

0x01 – 0xFF

Request ID Unsigned8 0x01 Request parameter (PROFIdrive)

0x02 Change parameter (PROFIdrive)

0x40 SEW-EURODRIVE MOVILINK® Service

Response ID Unsigned8 Response (+):

0x00 Reserved

0x01 Request parameter (+) (PROFIdrive)

0x02 Change parameter (+) (PROFIdrive)

0x40 SEW-EURODRIVE MOVILINK® service (+)

Response (-):

0x81 Request parameter (-) (PROFIdrive)

0x82 Change parameter (-) (PROFIdrive)

0xC0 SEW-EURODRIVE MOVILINK® service (-)

Axis Unsigned8 0x00 – 0xFF Number of axis 0 – 255

No. of parameters Unsigned8 0x01 – 0x13 1 – 19 DWORDs (240 DPV1 data bytes)

Attribute Unsigned8 0x10 Value

For SEW-EURODRIVE MOVILINK® (Request ID = 0x40):

0x00 No service

0x10 READ parameters

0x20 WRITE parameter

0x30 WRITE parameter volatile

0x40 READ minimum

0x50 READ maximum

0x60 READ default

0x70 READ scale

0x80 READ attribute

0xA0 – 0xF0 Reserved

No. of elements Unsigned8 0x00 for non-indexed parameters

0x01 – 0x75 Quantity 1 – 117

Parameter Number Unsigned16 0x0000 – 0xFFFF MOVILINK® parameter index

Subindex Unsigned16 0x0000 SEW-EURODRIVE: always 0

Format Unsigned8 0x43 Double word

0x44 Error

No. of Values Unsigned8 0x00 – 0xEA Quantity 0 – 234

Error Value Unsigned16 0x0000 – 0x0064 PROFIdrive error codes

0x0080 + MOVILINK® additional code low

For SEW-EURODRIVE MOVILINK® 16 Bit Error Value



9.5.2 Procedure for setting parameters via data set 47 for PROFIBUS DPV1

Parameter access takes place with the combination of the DPV1 services WRITE andREAD. The parameter setting service is transferred to the slave with WRITE.REQ. fol-lowed by slave-internal processing. The master now sends a READ.REQ to pick up theparameter setting response. The master repeats the READ.REQ when it receives anegative response (READ.RES) from the slave. Once all parameters have been pro-cessed in the MQP, it will respond with a positive response (READ-RES). The user datanow contain the parameter setting response of the parameter setting order that was pre-viously sent with WRITE.REQ (see the following illustration). This mechanism applies toboth a C1 and a C2 master.

1162054539

Parameter

Response

Parameter

Response

Parameter

Request

Parameter

Request

ParameterParameter

ProcessingProcessing

WRITE.REQ DS47

with data (parameter request)

WRITE.RES

without data

READ.REQ DS47

without data

READ.RES(-)

without data

READ.REQ DS47

without data

READ.RES (+)

with data (parameter response)



9.5.3 MOVILINK® parameter requests

The parameter channel of the MQP is directly mapped in the structure of data set 47.The Request ID 0x40 (SEW MOVILINK® service) is used for the exchange ofMOVILINK® parameter setting orders. Parameter access with MOVILINK® servicesusually takes place according to the structure described below. The typical message se-quence for data set 47 is used.

Request ID: 0x40 SEW MOVILINK® serviceThe actual service is defined by the data set element Attribute in the MOVILINK® pa-rameter channel. The high nibble of this element corresponds to the service nibble in themanagement byte of the DPV0 parameter channel.

Example for read-ing a parameter via MOVILINK® (read-ing a parameter via DPV1)

The following tables give an example of the structure of the WRITE.REQ andREAD.RES user data for reading an individual parameter via the MOVILINK® parameterchannel.

Sending a parameter request:The following tables show the coding of the user data for the WRITE.REQ service in-cluding the DPV1 header. The WRITE.REQ service is used to transfer the parametersetting request to the drive inverter.

Query parameter response:The following table shows the coding of the READ.REQ user data including the DPV1header:

Service: WRITE.REQ Description

DPV1 header

Slot_Number 0 random, (is not evaluated)

Index 47 Index of the data set; constant index 47

Length 10 10 byte user data for parameter request

Byte Field Value Description

PROFIdriveParameter channel

0 Request reference 0x01 Individual reference number for the param-eter setting request is mirrored in the parameter response

1 Request ID 0x40 SEW MOVILINK® service

2 Axis 0x00 Axis number; 0 = single axis

3 No. of parameters 0x01 1 parameter

4 Attribute 0x10 MOVILINK® service READ PARAMETER

5 No. of elements 0x00 0 = access to direct value, no subelement

6 to 7 Parameter Number 0x206C MOVILINK® index 8300 = "firmware ver-sion"

8 to 9 Subindex 0x0000 Subindex 0

Service: READ.REQ Description

DPV1 header



Length 240 Maximum length of response buffer in the DPV1 master



Positive MOVILINK® parameter response:The following tables show the READ.RES user data with the positive response data ofthe parameter setting request. The parameter value for index 8300 (firmware version) isreturned as an example.

Example for writing a parameter via MOVILINK® (writ-ing a parameter via DPV1)

The following tables show the sequence of the WRITE and READ services for the non-volatile writing of the value 12345 to IPOS variable H0 (parameter index 11000) as anexample. The MOVILINK® service WRITE PARAMETER VOLATILE is used for this pur-pose.

After sending this WRITE.REQ, the WRITE.RES is received. If there was no status con-flict in processing the parameter channel, a positive WRITE.RES occurs. Otherwise, thestatus fault is located in Error_code_1.


DPV1 header


Index 47 Index of the data set: constant index 47

Length 10 10-byte user data for order buffer


0 Response reference 0x01 Reflected reference number from the parameter setting request

1 Response ID 0x40 Positive MOVILINK® response

2 Axis 0x00 Mirrored axis number: 0 for single axis


4 Format 0x43 Parameter format: Double word

5 No. of values 0x01 1 value

6 to 7 Value Hi 0x311C Higher-order part of the parameter

8 to 9 Value Lo 0x7289 Lower-order part of the parameter

Decoding:0x 311C 7289 = 823947913 dec→ Firmware version 823 947 9.13


DPV1 header

Slot_Number 0 Random (is not evaluated)

Index 47 Index of the data set: constant index 47

Length 16 16-byte user data for order buffer


0 Request reference 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response

1 Request ID 0x40 SEW MOVILINK® service

2 Axis 0x00 Axis number; 0 = single axis


4 Attribute 0x30 MOVILINK® service WRITE PARAMETER VOLATILE

5 No. of elements 0x00 0 = access to direct value, no subelement

6 to 7 Parameter Number 0x2AF8 Parameter index 11000 = “IPOS variable H0”

8 to 9 Subindex 0x0000 Subindex 0

10 Format 0x43 Double word

11 No. of values 0x01 Change 1 parameter value

12 to 13 Value HiWord 0x0000 Higher-order part of the parameter value

14 to 15 Value LoWord 0x0BB8 Lower-order part of the parameter value



Query parameter responseThe following tables show the coding of the WRITE.REQ user data including the DPV1header.

Positive response to WRITE PARAMETER VOLATILE

9.5.4 Return codes for parameter settingNegative parameter responseThe following tables show the coding of a negative response of a MOVILINK® service.Bit 7 is entered in the the response ID if the response is negative.


DPV1 header

Function_Num READ.REQ

Slot_Number X Slot_Number not used

Index 47 Index of data set

Length 240 Maximum length of response buffer in DP master

Service: READ.RES Description

DPV1 header



Length 4 12-byte user data in response buffer


0 Response ref-erence

0x01 Reflected reference number from the parameter setting request

1 Response ID 0x40 Positive MOVILINK® response

2 Axis 0x00 Mirrored axis number; 0 for single axis

3 No. of parame-ters

0x01 1 parameter

Service: READ.RES Description

DPV1 header



Length 8 8-byte user data in response buffer


0 Response ref-erence

0x01 Reflected reference number from the parameter setting request

1 Response ID 0xC0 Negative MOVILINK® response

2 Axis 0x00 Mirrored axis number; 0 for single axis

3 No. of parame-ters

0x01 1 parameter

4 Format 0x44 Error

5 No. of values 0x01 1 error code

6 to 7 Error value 0x0811 MOVILINK® return code, e.g. ErrorClass 0x08, Add. code 0x11 (see table MOVILINK® return codes for DPV1)



MOVILINK® parameter responseThe following table shows the return codes that are returned by the MQP in case of anerror in the DPV1 parameter access.

MOVILINK® return code (hex)

Description

0x0810 Invalid index, parameter index does not exist in the unit

0x0811 Function/parameter not implemented

0x0812 Read access only

0x0813 Parameter lock activated

0x0814 Factory setting is active

0x0815 Value for parameter too large

0x0816 Value for parameter too small

0x0817 Required option card not installed

0x0818 Error in system software

0x0819 Parameter access via RS-485 process interface only

0x081A Parameter access via RS-485 diagnostic interface only

0x081B Parameter is access-protected

0x081C Controller inhibit is required

0x081D Invalid value for parameter

0x081E Factory setting was activated

0x081F Parameter was not saved in EEPROM

0x0820 Parameter cannot be changed with output stage enabled / reserved

0x0821 Reserved

0x0822 Reserved

0x0823 Parameter may only be changed at IPOS program stop

0x0824 Parameter may only be changed when auto setup is deactivated

0x0505 Incorrect coding of management and reserved byte

0x0602 Communication error between inverter system and fieldbus interface

0x0502 Timeout of lower-level connection (e.g. during reset or with SYS-Fault)


9LED displayFunctionality of the PROFIBUS interface MQP

9.6 LED displayThe PROFIBUS interface MQP has 3 diagnostic LEDs.

• LED "RUN" (green) for displaying the normal operating status

• LED "BUS-F" (red) for displaying errors at the PROFIBUS DP

• LED "SYS-F" (red) indicates MQP or MOVIMOT® system faults

9.6.1 States of the LED "RUN" (green)

x = any status

1162233611

SYS-F

BUS-F

RUN

MQP

PROF

IBUS

DPV

1


On x x • MQP circuit board hardware OK –

On Off Off • Correct MQP operation• MQP is currently exchanging data

with the DP master (data exchange) and MOVIMOT®

–

Off x x • MQP not ready• No DC 24 V supply

• Check DC 24 V voltage supply• Switch MQP on again.

Exchange module if problem occurs repeatedly.

Flash-ing

x x • PROFIBUS address is set higher than 125.

• Check the PROFIBUS address set on the MQP.


9 LED displayFunctionality of the PROFIBUS interface MQP

9.6.2 States of the LED "BUS-F" (red)

x = any status

9.6.3 States of the LED "SYS-F" (red)

x = any status


On Off x • MQP is currently exchanging data with the DP master (data exchange).

–

On Flash-ing

x • Baud rate is detected, however not addressed by DP master

• MQP was not configured in DP master or configured incorrectly

• Check project planning of the DP master

On On x • Connection to the DP master has failed

• MQP does not detect baud rate.• Bus interruption • DP master not in operation

• Check the PROFIBUS DP connection to the MQP.

• Check the DP master• Check all cables in your

PROFIBUS DP network


x x Off • Normal operating state• The MQP is exchanging data with

the connected MOVIMOT®

–

x x Flash-ingRegu-larly

• The MQP is in error state.• An error message is displayed in

the MOVITOOLS® status window.

• Please observe the corresponding error description (see error table).

x x On • The MQP is not exchanging data with the connected MOVIMOT®.

• The MQP was not configured, or the connected MOVIMOT® do not respond.

• Check the wiring of the RS-485 between MQP and connected MOVIMOT® as well as the voltage supply of MOVIMOT®.

• Check whether the addresses set on the MOVIMOT® correspond to the addresses set in the IPOS program ("MovcommDef" command).

• Check whether the IPOS program has been started

• Maintenance switch on the field distributor is set to OFF

• Check the setting of the maintenance switch on the field distributor


9Error statesFunctionality of the PROFIBUS interface MQP

9.7 Error states9.7.1 Fieldbus timeout

Switching off the fieldbus master or a broken wire in the fieldbus cabling results in to afieldbus timeout in the MQP. The connected MOVIMOT® drives are stopped by sending"0" in each process output data word. In addition, the digital outputs are set to "0".

This corresponds, for example, to a rapid stop at control word 1.

This error response can be deactivated via P831 in MOVITOOLS® Shell.

9.7.2 RS-485 timeoutIf one or more MOVIMOT® drives can no longer be addressed by the MQP via RS-485,error code 91 "System fault" is displayed in status word 1. The "SYS-F" LED lights up.The error is also transmitted via diagnostics interface.

MOVIMOT® drives that do not receive any data will stop after 1 second. The prerequisitefor this is that data exchange between the MQP and MOVIMOT® is enabled viaMOVCOMM commands. MOVIMOT® drives that continue to receive data can be con-trolled as usual.

The timeout resets itself automatically, i.e. the current process data is exchanged imme-diately with MOVIMOT® once communication has been restarted.

9.7.3 Unit faultsThe MQP fieldbus interfaces can detect a series of hardware defects. After detecting ahardware defect, the devices are inhibited. The exact fault responses and remedialmeasures are listed in the section "Fault table for fieldbus interfaces". (see page 141)

A hardware defect causes fault 91 to be displayed in the process input data in statusword 1 of all MOVIMOT® units. The "SYS-F" LED on the MQP module flashes regularly.

The exact fault code can be displayed via the diagnostics interface in MOVITOOLS®.The error code can be read and processed in the IPOS program with the command"GETSYS".

TIPWhen the MOVIMOT® drive is controlled with 3 process data words, the ramp is spec-ified with 0 s in the 3rd word

The "Fieldbus timeout" error resets itself automatically. The MOVIMOT® drives will re-ceive the current process output data again from the controller as soon as the fieldbuscommunication has been reestablished.


10 MF../Z.6., MQ../Z.6. field distributorsSupplementary Field Distributor Startup Information

10 Supplementary Field Distributor Startup InformationThe startup procedure is described in the section "Startup with PROFIBUS (MFP +MQP)". In addition, please observe the following notes about the startup of field distrib-utors.

10.1 MF../Z.6., MQ../Z.6. field distributors 10.1.1 Maintenance switch

The maintenance/line protection switch of the Z.6. field distributor protects the hybridcable against overload and switches the following MOVIMOT® components:

– Power supply and

– DC 24 V supply

Block diagram:

DANGERThe maintenance/line protection switch disconnects only the MOVIMOT® motor fromthe power supply system, not the field distributor.

Severe or fatal injuries from electric shock.• Before working on the field distributor, de-energize it and safeguard it against unin-

tentional power-up.

1162524811

[1]

[2]

Jumper for supply of MOVIMOT® from DC 24 V voltage for fieldbus interface MF../MQ.. (wired at factory)Hybrid cable connection

[1]"SafetyPower"

RS-485

X1 X20/ X29

MF.. / MQ..

X40

L1 L2 L3

24V

GN

D

24V

GN

D

RS

+

RS

-

X9 [2]MFZ.6F

X40 X29 X20

00

I


10MF../MM../Z.7., MQ../MM../Z.7. field distributorsSupplementary Field Distributor Startup Information

10.2 MF../MM../Z.7., MQ../MM../Z.7. field distributors

10.2.1 Checking the connection type of the motorUse the following figure to check that the selected connection type is identical for thefield distributor and the connected motor.

Block diagram:

1162529803

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

TIPFor brake motors: Do not install brake rectifiers inside the terminal box of the motor!

1163654283

[1]

[2]

Jumper for supply of MOVIMOT® from DC 24 V voltage for fieldbus interfaceMF../MQ.. (wired at factory)Hybrid cable connection

U V W 13 14 15 TH

1

TH

2

X9 [2]MFZ.7F

MOVIMOT®

X1 X20 / X29

L1 L2 L3 24V

GN

D

MF.. / MQ..

RS

+R

S-

24V

GN

D

X40

"SafetyPower"[1]

X40 X29 X 20

RS-485

00

I


10 MF../MM../Z.7., MQ../MM../Z.7. field distributorsSupplementary Field Distributor Startup Information

10.2.2 Internal wiring of the MOVIMOT® inverter in the field distributor

1186911627

[1] DIP switch for setting the connection typeMake sure that the connection type of the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation (Both directions of rotation are enabled as standard)Both directions are enabled

Only directioncounterclockwise is enabled

Only directionclockwise is enabled

1186918667[3] Connection for internal braking resistor (in motors without brake only)

24V

TH L R 1 2 3 4 5 6 7 8

PE L1

L1

L2

L2

L3

L3

PE

TH

[1]

[2]

[3]

X4

X6

X1

1315

ϑ24

V

TH L R 24V

TH L R 24V

TH L R

TH TH TH

ϑ ϑ ϑ

00

I


10MF../MM../Z.8., MQ../MM../Z.8. field distributorsSupplementary Field Distributor Startup Information

10.3 MF../MM../Z.8., MQ../MM../Z.8. field distributors

10.3.1 Maintenance switchThe maintenance switch of the Z.8. field distributor switches the following MOVIMOT®

components:

– Power supply and

– DC 24 V supply

Block diagram:

DANGERThe maintenance/line protection switch disconnects only the MOVIMOT® motor fromthe power supply system, not the field distributor.

Severe or fatal injuries from electric shock.• Before working on the field distributor, de-energize it and safeguard it against unin-

tentional power-up.

1186927371

[1]

[2]

Jumper for supply of MOVIMOT® from DC 24 V voltage for fieldbus interface MF../MQ.. (wired at factory)Hybrid cable connection

U V W 13 14 15 TH

1

TH

2

X9 [2]MFZ.8F

MOVIMOT®

X1 X20 / X29

L1 L2 L3 24V

GN

D

MF.. / MQ..

RS

+R

S-

24V

GN

D

X40

"SafetyPower"[1]

X40 X29 X 20

RS-485

00

I


10 MF../MM../Z.8., MQ../MM../Z.8. field distributorsSupplementary Field Distributor Startup Information

10.3.2 Checking the connection type of the motorUse the following figure to check that the selected connection type is identical for thefield distributor and the connected motor.

10.3.3 Internal wiring of the MOVIMOT® inverter in the field distributor

1162529803

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

TIPFor brake motors: Do not install brake rectifiers inside the terminal box of the motor!

1186934155

[1] DIP switch for setting the connection typeMake sure that the connection type of the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation (Both directions of rotation are enabled as standard)Both directions are enabled

Only directioncounterclockwise is enabled

Only directionclockwise is enabled

1186918667[3] Connection for internal braking resistor (in motors without brake only)[4] Maintenance switch

24V

TH L R

13 14 15 L1 L2 L3

L1 L2 L3

+24

VD

C

TH

[4]

[1]

[2]

[3]

X4

ϑ

24V

TH L R 24V

TH L R 24V

TH L R

TH TH TH

ϑ ϑ ϑ

00

I


10MOVIMOT® frequency inverter integrated in the field distributor

Supplementary Field Distributor Startup Information

10.4 MOVIMOT® frequency inverter integrated in the field distributorThe following section describes the changes that are necessary to operate theMOVIMOT® inverter integrated in the field distributor compared to the use of the inverterwhen it is integrated in the motor.

10.4.1 Changed factory settings of MOVIMOT® integrated in the field distributorNote the changes to the factory settings when using MOVIMOT® integrated in Z.7.or Z.8. field distributors. The remaining settings are identical with MOVIMOT® inte-grated in the motor. Refer to the operating instructions of the respective MOVIMOT®

drive.

DIP switch S1:

Setpoint potentiometer f1:

S1 1 2 3 4 5

Motorprotec-

tion

6

MotorPower rating

7

PWMFrequency

8

No-loaddamping

Meaning RS-485 address

20 21 22 23

ON 1 1 1 1 Off Motor one sizesmaller

Variable(16, 8, 4 kHz)

On

OFF 0 0 0 0 On Adjusted 4 kHz Off

1186982667

[1] Factory setting

100

100f [Hz]

2

75

25

5010f

1

[1]

1 2 3 4 5 6 7 8 9

00

I


10MOVIMOT® frequency inverter integrated in the field distributorSupplementary Field Distributor Startup Information

10.4.2 Additional functions of MOVIMOT® integrated in the field distributor

The following additional functions are available when MOVIMOT® is integrated in theZ.7. field distributor / Z.8. (to a limited extent). A detailed description of the additionalfunctions can be found in the respective MOVIMOT® operating instructions.

Additional function Restriction

1 MOVIMOT® with increased ramp times –

2 MOVIMOT® with adjustable current limitation (fault if limit is exceeded)

–

3 MOVIMOT® with adjustable current limitation (can be changed using using terminal f1/f2)

Not available

4 MOVIMOT® with bus configuration Only possible with MQ.. fieldbus interfaces

5 MOVIMOT® with motor protection in Z.7. field distrib-utor / Z.8.

Parameter settings can only be made for the bus in combination with the MQ.. fieldbus interface

6 MOVIMOT® with maximum PWM frequency of 8 kHz –

7 MOVIMOT® with rapid start / stop The mechanical brake can only be con-trolled by MOVIMOT®. Do not control the brake using the relay output.

8 MOVIMOT® with minimum frequency 0 Hz –

10 MOVIMOT® with minimum frequency 0 Hz and reduced torque at low frequencies

–

11 Monitoring of supply-phase fault deactivated –

12 MOVIMOT® with quick start/stop and motor protec-tion in Z.7. and Z.8. field distributors

The mechanical brake can only be con-trolled by MOVIMOT®. Do not control the brake using the relay output.

14 MOVIMOT® with deactivated slip compensation –

TIPDo not use additional function 9 "MOVIMOT® for hoist applications" and additionalfunction 13 "MOVIMOT® for hoist applications with extended n-monitoring" when theMOVIMOT® inverter is integrated in the Z.7./Z.8. field distributors.

00

I


11MFG11A keypadOperator Terminals

11 Operator Terminals11.1 MFG11A keypad11.1.1 Function

The MFG11A keypad is plugged onto any MFZ.. connection module instead of a fieldbusinterface for manual control of a MOVIMOT® drive.

1187159051

STOP


11 MFG11A keypadOperator Terminals

11.1.2 Use

Operation of the MFG11A option

DisplayNegative display value e.g. = counterclockwise

Positive display value e.g. = clockwise

The display value is based on the speed set using the setpoint potentiometer f1. Example: Display "50" = 50 % of the speed set with the setpoint potentiometer.Important: If the display is "0," the drive is rotating at fmin.

Increase the speed

For CW direction: For CCW direction:

Reducing the speed

For CW direction: For CCW direction:

Inhibit MOVIMOT®

Press the button: Display =

Enable MOVIMOT®

or

Important: After enable, the MOVIMOT® drive accelerates to the speed and and in the direc-tion of rotation saved last.

Change direction of rotation from CW to CCW

1. Until display =

2. Pressing again changes direction of rotation from CW to CCW.Change direction of rotation from CCW to CW

1. Until display =

2. Pressing changes direction of rotation from CCW to CW.

TIPWhen the 24 V supply is switched back on, the module is always in STOP status (dis-play = OFF). When selecting the direction using the arrow keys, the drive (setpoint)starts from 0.

-50

50

STOP 0FF

0

0


11DBG keypadOperator Terminals

11.2 DBG keypad11.2.1 Connection to MF../MQ.. fieldbus interfaces

The DBG60B keypad is connected directly to the diagnostic interface of the MF../MQ..fieldbus interface. You can also connect the keypad via a 5 m extension cable (DKG60Boption).

11.2.2 FunctionThe DBG keypad enables manual operation of the MOVIMOT® drives. It offers the fol-lowing functions:

• Parameter setting for MOVIMOT® drives

• Controlling the drives through the keypad

• Displaying the process data (monitor mode)

• Bus diagnostics

1188441227

DKG60B DBG60B

MF../MQ..


11 DBG keypadOperator Terminals

11.2.3 DBG key assignment

The following figure shows the key assignment of the DBG keypad:

341827339

[1] Key Stop

[2] Key Delete previous entry

[3] Key Select language

[4] Key Change menu

[5] Keys <0> – <9> Digits 0 – 9

[6] Key Sign reversal

[7] Key Up arrow, moves up to the next menu item

[8] Key Start

[9] Key OK, confirms the entry

[10] Key Activate the context menu

[11] Key Down arrow, moves down to the next menu item

[12] Key Decimal point

[1]

[2]

[3]

[4]

[5]

[6]

[8]

[7]

[9]

[10]

[11]

[12]

+/-



11.2.4 Selecting the required language

The following text appears on the display for a few sections when the DBG keypad isswitched on for the first time or after activating the delivery status:

The symbol for language selection then appears on the display.

Proceed as follows to select a the required language:

• Press the key.

A list of languages is displayed on the screen.

• Use the key or the key to select the required language.

• Confirm the setting by using the key.

The basic display is now shown in your chosen language.

SEWEURODRIVE

341888523



11.2.5 Monitor modeActivation • Connect the DBG keypad to the diagnostic interface of the fieldbus interface.

The unit designation of the connected MOVIMOT® drive is displayed for a few seconds.The DBG then switches to monitor mode.

If you are in a different mode and would like to go to the monitor mode, proceed as fol-lows:

• Use the key to call up the context menu.

• Use the arrow keys or to select the menu item "MONITOR" in the contextmenu.

• Confirm your entry using the key.

The keypad is now in monitor mode.

In monitor mode, the process output data (PO) and process input data (PI) are displayedin 2 separate menus.

The PO data window is always displayed from the context menu.

• Press the key to switch from the PO data window to the PI data window.

• To return to the PO data window, press the key.

To go back to the context menu, press the key or the key.

1213961995

MONITOR

UNIT SETTINGSDBG DELIVERY ST.

PO1 PO2 PO3MONITOR

0000 0000 0000

0ms n=% / Error

PI1 PI2 PI3MONITOR

0000 0000 0000

Status / Error

MANUAL OPERATION



Display Process output dataThe process output data is displayed as follows:

• PO1 = Control word

• PO2 = Speed (%)

• PO3 = Ramp

The following is also displayed:

• Ramp in ms

• Speed in %

• Fault number and fault text displayed in turn in case of a fault

Process input dataThe process input data is displayed as follows:

• PI1 = Status word 1

• PI2 = Output current

• PI3 = Status word 2

The following is also displayed:

• The status in the status line of the PI window or

• The Fault number and fault text displayed in turn in case of a fault

1214829451

1214716171

PO1 PO2 PO3MONITOR

0000 0000 0000

0ms n=0% / Error

PI1 PI2 PI3MONITOR

0000 0000 0000

Status / Error



11.2.6 Manual modeActivation • Connect the DBG keypad to the diagnostic interface of the module.

The unit designation of the connected MOVIMOT® drive is displayed for a few seconds.The DBG then switches to monitor mode.

Proceed as follows to change to manual mode:

1. Use the key to call up the context menu.

2. Use the arrow keys or to select the menu item "MANUAL OPERATION"from the context menu.

3. Confirm your entry using the key.

The keypad is now in manual operation mode.

Display In manual mode, the following is displayed:

• Display value: Output current in % of IN• Setting value: Ramp time in ms (default value 10000 ms)

• Setting value: Speed in % (default value 0 %)

1214980491

MONITOR

UNIT SETTINGSDBG DELIVERY ST.

IN% RAMP SPEED%MANUAL OPERATION

0 1000 0

MANUAL OPERATION

TIPIf the drive is enabled in automatic mode (bus operation), you cannot change to manualmode.

In this case, the message "MANUAL MODE NOTE 17: INV. ENABLED" appears for 2s and then the DBG returns to the context menu.

1215017739

IN% RAMP SPEED%MANUAL OPERATION

0 10000 0

ENABLE/NO ENABLE



Operation The following functions are available in the "MANUAL OPERATION" menu:

Speed setpoint in % Use the key or the key to set the speed setpoint in%, or enter the value using the numeric keys <0> – <9>.

You can use the key to invert the direction of rotation ofthe drive.

Confirm the entry with the key.

Switch menu To go to the menu for entering the ramp time, press the key.

Setting the ramp time Use the key or the key to set the ramp time, or enterthe value using the numeric keys <0> – <9>.

Confirm the entry with the key.

Starting the drive To start the drive, press the key.

The status bar now displays "ENABLE".

During operation, the keypad displays the current motor cur-rent in [%] of the rated motor current IN.

Stopping the drive To stop the drive, press the key.

The message "NO ENABLE" now flashes in the status bar.

+/-

DANGERWhen you exit manual operation mode, the keypad asks: "Activate automatic mode?"

If you select "OK", the drive switches to automatic mode immediately.

If the drive is enabled via bus signals, it can start unintentionally.

Severe or fatal injuries from crushing.• Before deactivating manual mode, set the binary signals or the process data in

such way that the drive is not enabled.• Change the binary signals or process data only after deactivating manual opera-

tion.



Deactivating manualoperation

Use the key or the key to deactivate the manualmode.

The following query appears:

ACTIVATE AUTOMATIC MODE?• Pressing the key, you will return to manual mode.

• Pressing the key, you will deactivate manual mode and switch to automatic mode. The context menu appears.

Resetting an error If an error occurs during manual operation, the display showsan error window. The fault number and fault text are displayedalternatively (changing every 2 s) in the status bar of the errorwindow.

Pressing the key, the error window is closed an the erroris reset.


12Coding of the process dataMOVILINK® Unit Profile

12 MOVILINK® Unit Profile12.1 Coding of the process data

The same process data information is used for control and setpoint selection in all field-bus systems. The process data is coded according to the standard MOVILINK® profilefor SEW drive inverters. The following variants are available for MOVIMOT® inverters:

• 2 process data words (2 PD)

• 3 process data words (3 PD)

12.1.1 2 process data wordsFor controlling the MOVIMOT® inverter via 2 process data words, the higher-level con-troller sends the process output data "Control word" and "Speed [%]" to the MOVIMOT®.The MOVIMOT® inverter sends the process input data "Status word 1" and "Output cur-rent" to the higher-level controller.

12.1.2 3 process data wordsWhen control uses 3 process data words, the ramp is sent as the additional process out-put data word and status word 2 is sent as the third process input data word.

1191917323

PO = Process output data PI = Process input dataPO1 = Control word PI1 = Status word 1PO2 = Speed (%) PI2 = Output currentPO3 = Ramp PI3 = Status word 2

MOVIMOT®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI


12 Coding of the process dataMOVILINK® Unit Profile

12.1.3 Process output data

Process output data is sent from the higher-level controller to the MOVIMOT® inverter(control information and setpoints). However, they only come into effect in MOVIMOT®

if the RS-485 address in MOVIMOT® (DIP switches S1/1 to S1/4) is set to a value otherthan 0.

The MOVIMOT® drive can be controlled using the following process output data:

• PO1: Control word

• PO2: Speed [%] (setpoint)

• PO3: Ramp

Control word bit 0 – 2

The "Enable" control command is set with bits 0 – 2 by entering the control word =0006hex. The CW and/or CCW input terminal must also be set to +24 V (jumpered) toenable the MOVIMOT® drive.

The "Stop" control command is issued by resetting bit 2 = "0." Use the stop command0002hex for reasons of compatibility with other SEW inverter series. MOVIMOT® alwaystriggers a stop with the current ramp whenever bit 2 = "0," regardless of the status of bit0 and bit 1.

Control word, bit 6 = reset

In the event of a malfunction, the fault can be acknowledged by setting bit 6 = "1" (Re-set). For reasons of compatibility, any control bits not assigned must be set to the value"0".

Speed [%] The speed setpoint is given as a relative value in percentage and refers to maximumspeed set using the setpoint potentiometer f1.

Virtual terminals for releasing the brake without drive enableDrive enable, only if MOVIMOT® switch S2/2 = "ON"(See the MOVIMOT® operating instructions)

Basic control block

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PO1: Control word Reserved for special functions = "0""1" = Reset

Reserved = "0""1 1 0" = Enableotherwise stop

PO2: SetpointSigned percentage value / 0.0061 %

Example: -80 % / 0.0061 % = - 13115 = CCC5hex

PO3: Ramp (for3-word protocol only)

Time from 0 to 50 Hz in ms (range: 100...10000 ms)Example: 2.0 s = 2000 ms = 07D0hex

Coding: C000hex = -100 % (CCW direction)4000hex = +100 % (CW direction)-> 1 digit = 0.0061 %

Example: 80 % fmax, CCW direction:Calculation: -80 % / 0.0061 = –13115dec = CCC5hex


12Coding of the process dataMOVILINK® Unit Profile

Ramp The current integrator in the process output data word PO3 is transferred if the processdata exchange takes place using three process data words. The integrator ramp set withswitch t1 is used if the MOVIMOT® drive is controlled using 2 process data words.

12.1.4 Process input dataThe MOVIMOT® inverter sends the process input data back to the higher-level control-ler. The process input data contains information on statuses and actual values. TheMOVIMOT® drive supports the following process input data:

• PI1: Status word 1

• PI2: Output current

• PI3: Status word 2

Coding: 1 digit = 1 msRange: 100 – 10000 msExample: 2.0 s = 2000 ms = 2000dec = 07D0hex


12 Coding of the process dataMOVILINK® Unit Profile

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Controller enabled = "1"

PI1: Status word 1

Unit status (Bit 5 = "0") 0 = Inverter not ready 2 = No enable 4 = Enabled

Fault number (Bit 5 = "1")

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

Reserved

PI2: Current actualvalue

16 bit integer with sign x 0.1 % INExample: 0320hex = 800 x 0.1 % IN = 80 % IN

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PI3: Status word 2(for

3-word protocol only)

Controller enabled = "1"

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

Reserved

O1 (brake) "1" = Brake applied,"0" = Brake released

O2 (ready for operation)

I1 (CW)

I2 (CCW)

I3 (setpoint f2)

Reserved 0


12Sample program for Simatic S7 and fieldbusMOVILINK® Unit Profile

12.2 Sample program for Simatic S7 and fieldbusA sample program for the Simatic S7 PLC illustrates the processing of process data aswell as the digital inputs and outputs of the MF.. fieldbus interface.

12.2.1 Address assignment of process data in the programmable controllerIn the example, the process data of the MOVIMOT® fieldbus interface is stored in thePLC memory range PW132 – PW136.

The additional output/input word is administered in AW 100 and EW 100.

12.2.2 Processing the digital inputs/outputs of the MF.. fieldbus interfaceThe AND operation of digital inputs DI 0 – 3 controls the digital outputs DO 0 and DO 1on the MF.. interface:

NOTE!This section simply demonstrates how to create a PLC program using a non-bindingexample. SEW-EURODRIVE is not liable for the content of the sample program.

1192075019

[1][2][3]

Address rangeOutput addressesInput addresses

POPO1PO2PO3DO

Process output dataControl wordSpeed [%]RampDigital outputs

PIPI1PI2PI3DI

Process input datastatus word 1Output currentstatus word 2Digital inputs

AW132

AW134

AW136

EW132

EW134

EW136

PO1

PO2

PO3

PI1

PI2

PI3

[2]

[3]

[1]

MOVIMOT®

-+

+ MF..AW100

EW100 DI

DO

PO1 PO2 PO3

PI1 PI2 PI3

PO

DO

DI

PI

Master

U E 100.0 // If DI 0 = "1"U E 100.1 // DI 1 = "1"U E 100.2 // DI 2 = "1"U E 100.3 // DI 3 = "1"= A 100.0 // then DO 0 = "1"= A 100.1 // DO 1 = "1"


12 Sample program for Simatic S7 and fieldbusMOVILINK® Unit Profile

12.2.3 MOVIMOT® control

Input DI0 enables the MOVIMOT® drive:

• E 100.0 = "0:" Control command "Stop"

• E 100.0 = "1:" Control command "Enable"

Input DI1 sets the direction of rotation and speed:

• E 100.1 = "0:" 50 % fmax clockwise direction

• E 100.1 = "1:" 50 % fmax counterclockwise direction

The drive is accelerated and decelerated with an integrator ramp of 1 s.

The process input data is saved until further processing in the flag word 20 to 24.

U E 100.0 // Enter the "Enable" control command with input 100.0 SPB FREE

L W#16#2 // "Stop" control command T PAW 132 // Write to PO1 (control word 1) SPA SET

FREE: L W#16#6 // MOVIMOT control command "enable" (0006hex) T PAW 132 // Write to PO1 (control word 1)

SETP: U E 100.1 // Set direction of rotation with input 100.1 SPB CCW // CCW operation if input 100.1 = "1" L W#16#2000 // Setpoint speed = 50% fmax CW (=2000hex) T PAW 134 // Write to PO2 (speed [%]) SPA ACTV

CCW: L W#16#E000 // Setpoint speed = 50% fmax CCW (=E000hex) T PAW 134 // Write to PO2 (speed [%])

ACTV: L 1000 // Ramp = 1 s (1000dez) T PAW 136 // Write to PO3 (ramp)

L PEW 132 // Load PI1 (status word 1) T MW 20 // and store in buffer L PEW 134 // Load PI2 (output current) T MW 22 // and store in buffer L PEW 136 // Load PI3 (status word 2) T MW 24 // and store in buffer

BE


13MQ.. parameter listParameters

13 Parameters13.1 MQ.. parameter list

Parameter Designation Index Unit Access Default Meaning / value range

010 Inverter status 8310 RO 0 Low word coded, as status word 1

011 Operating state 8310 RO 0 Low word coded, as status word 1

012 Error status 8310 RO 0 Low word coded, as status word 1

013 Current parameter set 8310 RO 0 Low word coded, as status word 1

015 Hours of operation 8328 [s] RO 0

030 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In

031 Binary input DI01 8335 RW 16

032 Binary input DI02 8336 RO 16




036 Binary inputs DI00 – DI05 8334 RO 16

050 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS error

051 Binary output DO01 8350 RW 21

053 Binary output DO00... 8360 RO

070 Unit type 8301 RO

076 Firmware basic unit 8300 RO

090 PD configuration 8451 RO

091 Fieldbus type 8452 RO

092 Fieldbus baud rate 8453 RO

093 Fieldbus address 8454 RO

094 PO1 setpoint 8455 RO



097 PI1 actual value 8458 RO



504 Encoder monitoring 8832 RW 1 0: OFF 1: ON

608 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In

600 Binary input DI01 8335 RW 16





628 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS error

620 Binary output DO01 8350 RW 21

802 Factory setting 8594 R/RW 0 0: No1: Yes2: Delivery state

810 RS-485 address 8597 RO 0

812 RS-485 timeout interval 8599 [s] RO 1

819 Fieldbus timeout delay 8606 [s] RO

00

I


13 MQ.. parameter listParameters

831 Response fieldbus timeout 8610 RW 10 0: No response10: PO DATA = 0

840 Manual reset 8617 RW 0: OFF 1: ON

870 Setpoint description PO1 8304 RO 12 IPOS PO-DATA



873 Actual value description PI1 8307 RO 9 IPOS PI-DATA



- IPOS control word 8691 RW 0

- IPOS program length 8695 RW 0

- IPOS variables H0 – H127 11000-11127

RW – Memory-resident variable

- IPOS variable H10 – H511 11010-11511

RW 0

- IPOS code 16000-17023

RW 0

Parameter Designation Index Unit Access Default Meaning / value range

00

I


14Bus diagnostics with MOVITOOLS®

Service

14 Service

14.1 Bus diagnostics with MOVITOOLS®

14.1.1 Fieldbus diagnostics via the MF../MQ.. diagnostic interfaceMF../MQ.. fieldbus interfaces are equipped with a diagnostics interface for startup andservice. This interface allows for bus diagnostics with the SEW operating softwareMOVITOOLS®.

The software offers simple diagnostic functions for setpoint and actual values that areexchanged between the MOVIMOT® drive and the fieldbus master.

TIPFor information on service and maintenance of the MOVIMOT® MM..C and D inverters,refer to the respective operating instructions.

1199394827

TIPThe MOVIMOT® drive can be directly controlled in the "Controller" fieldbus monitor op-erating mode, see the section "Fieldbus monitor in MOVITOOLS®" (see page 139).


14Bus diagnostics with MOVITOOLS®Service

Structure of the diagnostics interface

The diagnostics interface is located on potential level 0; the same potential as the mod-ule electronics. This applies for all MF../MQ.. fieldbus interfaces. For the MFK.. AS-Interface interfaces, the diagnostics interface is located on the MOVIMOT® potential.

The interface can be accessed via a 4-pin plug connected RJ10. The interface is locatedunderneath the cable gland on the module cover.

Interface adapter

The diagnostics interface can be connected to a PC using one of the following options:

• USB11A with USB interface, part number 0 824 831 1

• UWS21B with serial interface RS-232, part number 1 820 456 2

Scope of delivery:

• Interface adapter

• Cable with RJ10 plug connector

• Interface cable USB (USB11A) or RS-232 (UWS21B)

1194294027

GND RS- RS+ +5V

4 3 2 1

1195112331

PC +

MOVITOOLS

RS-232 RJ10

MF../MQ..

UWS21B

RJ10USB

USB11A



Service

Relevant diagnostics parameters

The MOVITOOLS® Shell software enables diagnostics for MOVIMOT® drives via the di-agnostic interface of the MF.. fieldbus interfaces.

Display values - 00. process values

The MOVIMOT® drive returns the output current as process value.

Display values - 01. status display

The MOVIMOT® status is interpreted and shown in the status display.

Display values - 04. Binary input option

The digital inputs of the MF.. fieldbus interfaces are shown as optional inputs of theMOVIMOT® drive. Since these inputs do not have a direct effect on the MOVIMOT®

drive, the terminal assignment is set to "No function".

Display values - 06. Binary output option

The digital outputs of the MF.. fieldbus interfaces are shown as optional outputs of theMOVIMOT® drive. Since these outputs do not have a direct effect on the MOVIMOT®

drive, the terminal assignment is set to "No function".

Menu no. Parameter name Index Meaning/Implementation

004 Output current [% IN] 8321 MOVIMOT® output current


010 Inverter status 8310 MOVIMOT® inverter status

011 Operating state 8310 MOVIMOT® operating state

012 Error status 8310 MOVIMOT® error status


040 Binary inputs DI10 8340 Status of MF.. binary inputs DI0






048 Binary inputs DI10 ... DI17 8348 State of all binary inputs


060 Binary outputs DO10 8352 Status of MF.. binary outputs DO0

061 Binary outputs DO11 8353 Status of MF.. binary outputs DO

068 Binary outputs DO10 to DO17

8360 Status of MF.. binary outputs DO0 and DO1



Display values - 07. unit data

The unit data displays information on MOVIMOT® and the MF.. fieldbus interface.

Display values - 09. bus diagnostics

This menu item represents all fieldbus data.


070 Unit type 8301 Unit type MOVIMOT®

072 Option 1 8362 Unit type option 1 = MF.. type

074 Firmware option 1 8364 Firmware part number MF..

076 Firmware basic unit 8300 Firmware part number MOVIMOT®


090 PD configuration 8451 Set PD configuration for MOVIMOT®

091 Fieldbus type 8452 Fieldbus type of MF..

092 Fieldbus baud rate 8453 Baud rate of MF..

093 Fieldbus address 8454 Fieldbus address of MF.. DIP switches

094 PO1 setpoint [hex] 8455 PO1 setpoint from fieldbus master to MOVIMOT®



097 PI1 actual value [hex] 8458 PI1 actual value from MOVIMOT® to fieldbus master





Service

Fieldbus monitor in MOVITOOLS®

The fieldbus monitor in MOVITOOLS® makes for user-friendly control and visualizationof cyclical MOVIMOT® process data.

Characteristics • Intuitive operation

• Easy to learn control functions even without connection to the fieldbus (preparationfor startup)

• Integrated in the SEW user interface software MOVITOOLS®

• Quick and easy troubleshooting

• Shorter project planning phase

1199394827



Function of the fieldbus monitor

The fieldbus monitor provides the user with a powerful tool for startup and troubleshoot-ing. This tool displays and interprets all cyclical process data exchanged between in-verter and control.

The fieldbus monitor lets you monitor the bus operation as a passive station or take ac-tive control of the inverter.

This option provides the user with the following possibilities:

• To interactively take over control of the inverter in an existing system and check thefunctionality of the drive.

• To remotely simulate the operating principle of an individual drive (without existingsystem and fieldbus master) so that the control functions can be tested prior tostartup.

Fieldbus monitor in control mode

1199400843

[1][2][3][4][5]

PO data from controllerPI data from inverter to controllerCurrent HEX values of the process output data (can be edited)Current HEX values of the process input data Display of current setting

[3] [4]

[1] [2]

[5] [5]



Service

14.1.2 Fieldbus interface error table

Fault code/description Response Cause Measure

10 IPOS ILLOP IPOS program stoppedDO = 0

• Fault in IPOS program, see IPOS variable H469 for more information

• Correct, load and reset IPOS program

14 Encoder fault Communication to MOVIMOT® stopsDO = 0

• Interruption of one or both encoder connections

• Check the electrical connection between MQ.. and the encoder

17 Stack overflow • Inverter electronics disrupted, possibly due to electromagnetic interference.

• Check grounding and shielding and repair, if necessary

• If the error occurs again, contact SEW service.

18 Stack underflow

19 NMI

20 Undefined opcode

21 Protection fault

22 Illegal word oper-and access

23 Illegal instruc-tion access

24 Illegal external bus access

25 EEPROM • Error while accessing EEPROM • Activate "Delivery state" settings, perform reset and set parameters again (Important: The IPOS program is deleted)

• If the fault occurs again, contact SEW service

28 Fieldbus timeout Process output data = 0DO = 0(can be switched off)

• No communication between master and slave within the projected response monitoring.

• Check communication routine of the master

32 IPOS index over-flow

IPOS program stoppedDO = 0

• Programming principles violated leading to system internal stack overflow

• Check IPOS user program and correct if necessary

37 Watchdog error Communication to MOVIMOT® stopsDO = 0

• Error during execution of system software

• Consult SEW Service

41 Watchdog option • IPOS watchdog, IPOS program execution time is longer than set watchdog time

• Check what time interval has been set in the "_WdOn()" command.

45 Initialization fault • Error after self-test during reset • Perform a reset; if the error occurs again, contact SEW service.

77 Invalid IPOS con-trol value

IPOS program stoppedDO = 0

• An attempt was made to set an invalid automatic mode.

• Check write values of external controller

83 Short circuit out-put

None • DO0, DO1 or the voltage supply of the VO24 sensors is shorted.

• Check the cabling/load of the DO0 and DO1 outputs as well as the voltage supplies of the sensors.

91 System fault None • One or more stations (MOVIMOT®) could not be addressed by the MQ.. within the timeout interval.

• Check voltage supply and RS-485 wiring

• Check address of configured stations

97 Copy data Communication to MOVIMOT® stopsDO = 0

• Error occurred when data set was being copied Data is not consistent.

• Try to copy the data again; reset the unit to the factory setting "Delivery state" first.


14 Extended storageService

14.2 Extended storageIf a unit with inverter is being stored for a long time, connect it to the mains voltage forat least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

14.3 Procedure when maintenance has been neglectedElectrolytic capacitors are used in the inverters. They are subject to aging effects whende-energized. This effect can damage the capacitors if the unit is connected using therated voltage after a longer period of storage.

If you have not performed maintenance regularly, SEW-EURODRIVE recommends thatyou increase the supply voltage slowly up to the maximum voltage. This can be done,for example, by using a variable transformer for which the output voltage has been setaccording to the following overview. After you have completed the regeneration process,the unit can be used immediately or stored again for an extended period with mainte-nance.

The following stages are recommended:

AC 400/500 V units:

• Stage 1: AC 0 V to AC 350 V within a few seconds

• Stage 2: AC 350 V for 15 minutes

• Stage 3: AC 420 V for 15 minutes

• Stage 4: AC 500 V for 1 hour

14.4 DisposalThis product consists of:

• Iron

• Aluminum

• Copper

• Plastic

• Electronic components

Dispose of all components in accordance with applicable regulations!


15Technical data of PROFIBUS interface MFP..Technical Data

15 Technical Data15.1 Technical data of PROFIBUS interface MFP..

MFP electrical specification

Power supply to MFP control electronics U = +24 V +/- 25 %, IE ≤ 150 mA

Electrical isolation • PROFIBUS DP connection potential-free• Between logic and 24 V supply voltage• Between logic and peripherals/MOVIMOT® via opto-coupler

Bus connection technology Two cage clamp terminals each for incoming and outgoing bus cables (optional M12)

Shielding via EMC metal cable glands

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri ≈3.0 kΩ, Sampling interval about 5 ms 15 V – +30 V: "1" = contact closed -3 V – +5 V: "0" = contact open

Sensor supply Rated current Internal voltage drop

DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA max. 1 V

Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop

PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V; "1" = 24 V 500 mA max. 0.2 mA max. 1 V

Line length RS-485 30 m between MFP and MOVIMOT® if installed separately

Ambient temperature -25 °C – 60 °C

Storage temperature -25 °C – 85 °C

Degree of protection IP65 (installed on MFZ.. connection module, all plug connections sealed)

PROFIBUS specifications

PROFIBUS protocol option PROFIBUS DP

Supported baud rates 9.6 kBaud – 1.5 MBaud / 3 – 12 MBaud (with automatic detection)

Bus terminator integrated, can be set via DIP switch to EN 50170 (V2)

Permitted cable length for PROFIBUS • 9.6 kBaud: 1200 m• 19.2 kBaud: 1200 m• 93.75 kBaud: 1200 m• 187.5 kBaud: 1000 m• 500 kBaud: 400 m• 1.5 MBaud: 200 m• 12 MBaud: 100 mTo extend the length, several segments can be coupled using repeaters. The max. expansion/cascading depth can be found in the manuals for the DP Master or the repeater modules.

DP ID number 6001hex (24577dec)

DP configurations without DI/DO 2 PD, configuration: 113dec, 0dec 3 PD, configuration: 114dec, 0dec

DP configurations with DI/DO 2 PD + DI/DO, configuration: 113dec, 48dec3 PD + DI/DO, configuration: 114dec, 48dec 0 PD + DI/DO, configuration: 0dec, 48dec,

DP configurations with DI 2 PD + DI, configuration: 113dec, 16dec3 PD + DI, configuration: 114dec, 16dec 0 PD + DI, configuration: 0dec, 16dec,Universal configuration for direct entry of configurations

Set-Prm application data Max. 10 bytes Hex parameter setting:00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default)00,01,00,00,00,00,00,00,00,00 diagnostic alarm not active

Length of diagnostic data Max. 8 bytes, incl. 2 bytes equipment-specific diagnostics

Address settings is not supported, adjustable via DIP switch

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15 Technical data of PROFIBUS interface MFP..Technical Data

GSD file name SEW_6001.GSD

Bitmap file name SEW6001N.BMPSEW6001S.BMP


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15Technical data of PROFIBUS interface MQP..Technical Data

15.2 Technical data of PROFIBUS interface MQP..

MQP electrical specification

Power supply to MQP control electronics U = +24 V +/- 25 %, IE ≤ 200 mA

Electrical isolation • PROFIBUS DP connection potential-free• Between logic and 24 V supply voltage• Between logic and peripherals/MOVIMOT® via opto-coupler

Bus connection technology Two cage clamp terminals each for incoming and outgoing bus cables (optional M12)

Shielding via EMC metal cable glands

Binary inputs (sensors)

Signal level

PLC-compatible according to EN 61131-2 (digital inputs type 1), Ri ≈3.0 kΩ, Sampling interval about 5 ms 15 V – +30 V: "1" = contact closed -3 V – +5 V: "0" = contact open

Sensor supply Rated current Internal voltage drop

DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof Σ 500 mA max. 1 V

Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop

PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 24 V 500 mA max. 0.2 mA max. 1 V

Line length RS-485 30 m between MQP and MOVIMOT® if installed separately



Degree of protection IP65 (installed on MFZ.. connection module, all plug connections sealed)


PROFIBUS protocol option PROFIBUS DPV1 (alternative PROFIBUS DP)

Supported baud rates 9.6 kBaud ...12 MBaud (with automatic detection)

Bus terminator integrated, can be set via DIP switch to EN 50170 (V2)

Permitted cable length for PROFIBUS • 9.6 kBaud: 1200 m• 19.2 kBaud: 1200 m• 93.75 kBaud: 1200 m• 187.5 kBaud: 1000 m• 500 kBaud: 400 m• 1.5 MBaud: 200 m• 12 MBaud: 100 mTo extend the length, several segments can be coupled using repeaters. The max. expansion/cascading depth can be found in the manuals for the DP Master or the repeater modules.

DP ID number 6001hex (24577hex)

DP configuration 1 – 10 process data words with and without parameter channel (see the section "Pro-cess data configuration")

Set-Prm application data max. 10 bytes, without function

Length of diagnostic data 6 byte to EN 50170 (V2)

Address settings "Set-Slave-Address" not supported, can be set using DIP switch

Number of parallel C2 connections 2

Supported data record Index 47

Supported slot number Recommendation: 0

Manufacturer code 10Ahex (SEW-EURODRIVE)

Profiles ID 0

C2 response timeout 1 s

Max. length C1 channel 240 bytes

Max. length C2 channel 240 bytes

GSD file name SEWA6001.GSD (DPV1) SEW_6001.GSD (DP)

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15 Technical data for field distributorsTechnical Data

15.3 Technical data for field distributors15.3.1 Field distributor MF../Z.3., MQ../Z.3.

15.3.2 Field distributor MF../Z.6., MQ../Z.6.

15.3.3 Field distributor MF../MM../Z.7., MQ../MM../Z.7.

Bitmap file name SEW6001N.BMP SEW6001S.BMP


MF../Z.3.MQ../Z.3.



Degree of protection IP65 (fieldbus interface and motor connection cable attached and fastened, all plug connections sealed)

Interface PROFIBUS, INTERBUS, DeviceNet, CANopen, AS-Interface

Permitted motor cable length

max. 30 m (with SEW hybrid cable, type B)If the motor cable cross section is smaller than the supply system lead cross section,note the line fusing!

Weight About 1.3 kg

MF../Z.6.MQ../Z.6.

Maintenance switch Load interrupter switch and line protectionType: ABB MS 325 – 9 + HK20Switch activation: black/red, triple lock



Degree of protection IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed)



max. 30 m (with SEW hybrid cable, type B)

Weight About 3.6 kg

MF../MM..-503-00/Z.7. MQ../MM..-503-00/Z.7.

Ambient temperature -25 °C – 40 °C (PN reduction: 3 % IN per K to max. 60 °C)





15 m (with SEW hybrid cable, type A)

Weight About 3.6 kg

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15Technical data for field distributorsTechnical Data

15.3.4 Field distributor MF../MM../Z.8., MQ../MM../Z.8.

MF../MM..-503-00/Z.8. MQ../MM..-503-00/Z.8.

Maintenance switch Switch disconnector Type: ABB OT16ET3HS3ST1Switch activation: black/red, triple lock

Ambient temperature -25 °C – 40 °C (PN reduction: 3 % IN per K to max. 55 °C) 1)

1) For MM3XC: -25 °C – 40 °C with S3 25% cdf (to max. 55 °C with S3 10% cdf)





15 m (with SEW hybrid cable, type A)

Weight Size 1: About 5.2 kgSize 2: About 6.7 kg

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16 Address List

16 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!


16Address List

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger


Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]

Belgium


Brüssel SEW Caron-VectorAvenue Eiffel 5B-1300 Wavre


Service Compe-tence Center

Industrial Gears SEW Caron-VectorRue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Antwerp SEW Caron-VectorGlasstraat, 19BE-2170 Merksem

Tel. +32 3 64 19 333Fax +32 3 64 19 336http://[email protected]

Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]


16 Address List

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 33 431137Fax +237 33 431137

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan

Tel. +86 27 84478398Fax +86 27 84478388

Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá



16Address List

Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

ProductionAssemblyService

Karkkila SEW Industrial Gears OyValurinkatu 6FIN-03600 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville Electro-ServicesB.P. 1889Libreville

Tel. +241 7340-11Fax +241 7340-12

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR


Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]


16 Address List

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India


Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 2831086Fax +91 265 2831087http://[email protected]@seweurodriveindia.com

Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]

Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270



16Address List

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga

Tel. +371 7139253Fax +371 7139386http://[email protected]

Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

Lithuania

Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca


Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch



16 Address List

Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss

Tel. +47 69 24 10 20Fax +47 69 24 10 40http://[email protected]

Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)

[email protected]

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]


16Address List

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping



16 Address List

Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana

Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419164, 3838014, 3738015Fax +90 216 3055867http://[email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


USA

ProductionAssemblySalesServiceCooporate Offices

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


Index

Index

AAdditional documentation.........................................9

BBus connection

Optional connection technology.........................55Bus diagnostics....................................................135Bus monitor ..........................................................140Bus terminating resistor .........................................75

CCable shield ...........................................................35Cable, prefabricated...............................................67Combinations, possible ............................................5Configuration

PROFIBUS master.............................................76Connection

Hybrid cable .......................................................67Incremental encoder EI76..................................63Incremental encoder ES16 ................................61Keypad DBG..............................................70, 119Keypad MFG11A ...............................................69MFZ21................................................................42MFZ23................................................................43MFZ26, MFZ27, MFZ28.....................................46NV26 proximity sensor.......................................59PC ......................................................................71Prefabricated cable ............................................67PROFIBUS cable ...............................................41Safety notes .......................................................10

Connection cross sectionTerminals ...........................................................37

Connection options, additional ...............................38Copyright..................................................................7Current carrying capacity

Terminals ...........................................................37

DData integrity ..........................................................88Data set DS47......................................................101Data sets (DS) .....................................................100DBG .....................................................................119

Connection.......................................................119Function ...........................................................119Key assignment ...............................................120

DC 24 V supply voltage .........................................38

Default programPROFIBUS interface MQP ................................85

Designated use........................................................8Diagnostic interface .............................................135Diagnostics

External..............................................................88PROFIBUS interface MFP.................................83Project planning example ..................................84

Diagnostics interfaceStructure ..........................................................136

Diagnostics parameters .......................................137DIP switch..............................................................73Disposal ...............................................................142Documentation, additional .......................................9DP configuration

PROFIBUS interface MFP.................................79PROFIBUS interface MQP ................................86Universal configuration ......................................88

DP master..............................................................82DPV1 parameter channel ....................................100

EEI76 .......................................................................63EMC.......................................................................40EMC, Installation considering ................................34Encoder .....................................................59, 61, 63Encoder evaluation

Incremental encoder EI76..................................66Incremental encoder ES16 ................................62NV26 proximity sensor.......................................60

Equipotential bonding ......................................34, 37Error table

Fieldbus interface ............................................141ES16 ......................................................................61Exclusion of liability..................................................7Extended storage.................................................141

FFault responses .....................................................86Field distributor MF../MM../Z.7.

Motor connection .............................................111Startup notes ...................................................111Technical data .................................................146Wiring MOVIMOT®..........................................112


Index

Field distributor MF../MM../Z.8.Maintenance switch .........................................113Motor connection .............................................114Startup notes....................................................113Technical data..................................................147Wiring MOVIMOT®..........................................114

Field distributor MF../Z.3.Technical data..................................................146

Field distributor MF../Z.6.Maintenance switch .........................................110Startup notes....................................................110Technical data..................................................146

Field distributor MQ../MM../Z.7.Motor connection .............................................111Startup notes....................................................111Technical data..................................................146Wiring MOVIMOT®..........................................112

Field distributor MQ../MM../Z.8.Maintenance switch .........................................113Motor connection .............................................114Startup notes....................................................113Technical data..................................................147Wiring MOVIMOT®..........................................114

Field distributor MQ../Z.3.Technical data..................................................146

Field distributor MQ../Z.6.Maintenance switch .........................................110Startup notes....................................................110Technical data..................................................146

Field distributorsInstallation..........................................................29

Fieldbus diagnostics ............................................136Fieldbus interface

Connection.........................................................49Error table ........................................................141Inputs/outputs ....................................................49MF.21/MQ.21 .....................................................13MF.22, MF.32, MQ.22, MQ.32 ...........................13

Fieldbus interface connectionVia M12 plug connectors ...................................51Via terminals ......................................................49

Fieldbus interfacesInstallation..........................................................26Unit structure......................................................13

Fieldbus module connectionExample MF../MQ.. and MOVIMOT® ................35

Fieldbus monitor ..........................................139, 140

Fieldbus timeout ..................................................109Function

PROFIBUS interface MFP.................................77PROFIBUS interface MQP ................................85

HHoist applications.....................................................9Hybrid cable

Connection.........................................................67

IID number ..............................................................89Incremental encoder EI76......................................63Incremental encoder ES16 ....................................61Inputs/outputs

Fieldbus interfaces.............................................49Inputs/outputs of

fieldbus interfaces.......................49, 51, 52, 53, 54Input/output bytes

PROFIBUS interface MFP.................................78Installation................................................................9

Field distributors ................................................29Fieldbus interfaces.............................................26

Installation considering EMC .................................34Cable glands......................................................34Cable shield .......................................................35Data cable..........................................................34Equipotential bonding ........................................34Field distributor ..................................................3424 V supply ........................................................34

Installation in damp locations or in the open..........22Installation instructions ..........................................22

Fieldbus interfaces, field distributors .................36Interface adapter..................................................136

KKey assignment

Keypad DBG....................................................120Keypad DBG........................................................119

Connection.................................................70, 119Function ...........................................................119Key assignment ...............................................120Language selection..........................................121Manual mode ...................................................124Monitor mode...................................................122Process input data ...........................................123Process output data.........................................123


Index

Keypad MFG11A .................................................117Connection.........................................................69Function ...........................................................117Operation .........................................................118Use...................................................................118

LLED display

PROFIBUS interface MFP .................................80PROFIBUS interface MQP.......................107, 109

LED states .....................................................80, 107

MMaintenance ........................................................142Maintenance switch

Field distributor MF../MM../Z.8., MQ../MM../Z.8. .................................................113Field distributors MF../Z.6., MQ../Z.6. ..............110

ManualHow to use ...........................................................6

Metal cable glands .................................................40MFG11A...............................................................117

Function ...........................................................117MFZ21

Connection.........................................................42MFZ23, Connection ...............................................43MFZ26, MFZ27, MFZ28, connection......................46MFZ.. connection module

Unit structure......................................................14MF.21/MQ.21 .........................................................13MF.22, MF.32, MQ.22, MQ.32 ...............................13MF../MM../Z.7. field distributors

Unit structure......................................................18MF../MM../Z.8. field distributors

Unit structure......................................................19MF../Z.3. field distributors

Unit structure......................................................16MF../Z.6. field distributors

Unit structure......................................................17Motor connection

Field distributor MF../MM../Z.7., MQ../MM../Z.7. .................................................111Field distributor MF../MM../Z.8., MQ../MM../Z.8. .................................................114

MountingInstructions.........................................................22

Mounting flange AF2..............................................55Mounting flange AF3..............................................57

MOVILINK®.........................................................127Enable for MOVIMOT® drive...........................132MOVIMOT® direction of rotation and speed....132Parameter reading ...........................................103Parameter requests .........................................103Parameter writing.............................................104Process data....................................................127Process input data ...........................................129Process output data.........................................128Return codes for parameter setting .................105Sample program for Simatic S7.......................131Unit profile........................................................127

MOVILINK® exampleAddress assignment ........................................131Digital inputs/outputs .......................................131MOVIMOT® control .........................................132Process data....................................................131Programmable controller .................................131

MOVIMOT® inverterAdditional functions..........................................116Factory setting .................................................115Integrated in the field distributor ......................115Internal wiring ..........................................112, 114

MOVITOOLS®.....................................................135Diagnostics parameters ...................................137Fieldbus monitor ..............................................139

MQ.. parameter list ..............................................133MQ../MM../Z.7. field distributors

Unit structure .....................................................18MQ../MM../Z.8. field distributors

Unit structure .....................................................19MQ../Z.3. field distributors

Unit structure .....................................................16MQ../Z.6. field distributors

Unit structure .....................................................17

NNV26......................................................................59

OOperation

MFG11A keypad..............................................118Safety notes.......................................................10

Other applicable documentation ..............................9


Index

PPaint protection cap ...............................................72Paint protection film ...............................................72Parameters ....................................................96, 133PC

Connection.........................................................71PE connection........................................................37Process data ..........................................................77

Coding..............................................................127Configuration......................................................87

PROFIBUS address...............................................74PROFIBUS cable ...................................................41PROFIBUS distributors

Unit designation .................................................20PROFIBUS DP

Additional code ..................................................94Configuration error .............................................95Control via..........................................................90Data range .........................................................92Error class..........................................................93Error code ..........................................................93Incorrect length ..................................................95Incorrect service execution ................................92Incorrect service ID ............................................95Index addressing................................................91Parameter channel.............................................90Parameter data format .......................................98Parameter setting procedure .............................98Parameter setting via .........................................90Reading a parameter .........................................96Reserved byte....................................................91Return codes......................................................93Special return codes ..........................................94Writing a parameter ...........................................97

PROFIBUS DPV1Data sets (DS) .................................................100Parameter setting...............................................99Parameter setting via data set 47 ....................102

PROFIBUS interface MFPDiagnostics ........................................................83DP configuration ................................................79Function .............................................................77Input/output bytes ..............................................78LED display........................................................80System fault .......................................................82Technical data..................................................143

PROFIBUS interface MQPDefault program.................................................85DP configuration ................................................86Error states ......................................................109Function .............................................................85LED display......................................................107Technical data .................................................145

PROFIBUS interfacesUnit designation .................................................15

PROFIBUS masterConfiguration .....................................................76

Proximity sensor NV26 ..........................................59

RRights to claim under limited warranty.....................7RS-485 timeout....................................................109

SSafe disconnection ................................................10Safety functions .......................................................9Safety notes.............................................................8

Electrical connection..........................................10General ................................................................8Installation............................................................9Operation ...........................................................10Storage ................................................................9Transportation......................................................9

Service.................................................................135Simatic S7, Notes on .............................................88Startup ...................................................................72Startup notes

Field distributors MF../MM../Z.7., MQ../MM../Z.7..................................................111Field distributors MF../MM../Z.8., MQ../MM../Z.8..................................................113Field distributors MF../Z.6., MQ../Z.6. ..............110

Startup procedure ..................................................72Storage ....................................................................9Structure of the safety notes....................................6Supplementary safety notes

MFZ.3. field distributor .......................................12MFZ.6. field distributor .......................................12MFZ.7. field distributor .......................................12MFZ.8. field distributor .......................................12

Supply system lead connection .............................36Supply voltage via MFZ.1 ......................................38System fault

PROFIBUS interface MFP.................................82


Index

TTarget group ............................................................8Technical data

Field distributor MF../MM../Z.7. ........................146Field distributor MF../MM../Z.8. ........................147Field distributor MF../Z.3. .................................146Field distributor MF../Z.6. .................................146Field distributor MQ../MM../Z.7. .......................146Field distributor MQ../MM../Z.8. .......................147Field distributor MQ../Z.3. ................................146Field distributor MQ../Z.6. ................................146PROFIBUS interface MFP ...............................143PROFIBUS interface MQP...............................145

TerminalsConnection cross section...................................37Current carrying capacity ...................................37

Tightening torqueConnection box cover ........................................23EMC cable glands..............................................24Fieldbus interfaces.............................................23MOVIMOT® inverter ..........................................23Screw plugs .......................................................24

Tightening torques .................................................23Motor cable ........................................................25

Timeout ..................................................................82Transportation..........................................................9

UUL-compliant installation........................................39Underside of interface unit .....................................14Unit designation

PROFIBUS field distributors ..............................20PROFIBUS interfaces ........................................15

Unit structureField distributor ..................................................16Fieldbus interfaces.............................................13MFZ.. connection module ..................................14MF../MM../Z.7., MQ../MM../Z.7. field distributors.........................18MF../MM../Z.8., MQ../MM../Z.8. field distributors.........................19MF../Z.3., MQ../Z.3. field distributors .................16MF../Z.6., MQ../Z.6. field distributors .................17

USB11A .........................................................71, 136UWS21B ........................................................71, 136

VValid components ....................................................5

WWiring check ..........................................................41Wiring diagram

Incremental encoder EI76............................64, 65Incremental encoder ES16 ................................62NV26 proximity sensor.......................................60

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Documents

PROFIBUS Interfaces and Field Distributors / Manuals / 2008-11 · Possible consequence(s) if disregarded. • Measure(s) to prevent the hazard. Symbol Signal word Meaning Consequences