Professional Shop Manual - Cub Cadet Parts, Cub Parts ... The Cub Cadet 2000 series tractor has been

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  • Professional Shop Manual

    2000 Series Tractors (2011 Model year and Newer)

    MTD Products Inc. - Product Training and Education Department

    NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals. These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi- enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all instructions and use common sense when working on power equipment. This includes the contents of the product’s Oper- ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication, although care has been taken to make it as complete and accurate as possible at the time of publication. However, due to the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a product. The company reserves the right to make changes at any time to this publication without prior notice and without incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations used in this publication are for reference use only and may not depict actual model and component parts.

    © Copyright 2011 MTD Products Inc. All Rights Reserved

  • I

    Chapter 1: Introduction Professional shop manual intent ........................................................................1 Fasteners ...........................................................................................................1 Assembly ...........................................................................................................3 Description of the 2000 series tractor ................................................................3 Model and Serial Numbers ................................................................................ 4

    Chapter 2: Engine Related Parts Muffler ................................................................................................................5 Fuel tank removal/replacement ..........................................................................6 Throttle cable adjustment .................................................................................10 Choke cable adjustment ..................................................................................10 Choke and Throttle levers and cables .............................................................11 Engine removal/installation ..............................................................................13

    Chapter 3: Brakes Brake adjustment .............................................................................................17 Brake puck/rotor replacement ..........................................................................19 Brake shaft assembly .......................................................................................21 Brake rod adjustment 2.......................................................................................3

    Chapter 4: Body What is covered by this chapter .......................................................................25 Hood ................................................................................................................25 Hood components: side vent removal ..............................................................26 Hood components: Headlight removal .............................................................27 Hood components: grille removal ....................................................................28 Hood components: pivot bracket removal ........................................................30 Fender and running board ...............................................................................31 Dash Panel ......................................................................................................35

    Chapter 5: Drive system Transmission fluid filter ....................................................................................39 Transmission fluid change ............................................................................... 40

    Drive shaft ........................................................................................................41 Hydro neutral control adjustment ..................................................................... 42 Transmission removal/replacement .................................................................44 Forward drive pedal shaft ................................................................................48 Reverse drive pedal shaft ................................................................................ 50 Transmission Disassembly .............................................................................. 52 Transmission Assembly ...................................................................................61

    Table of Contents

  • II

    Chapter 6A: Manual Steering Steering alignment ...........................................................................................67 Front wheels ....................................................................................................69 Front wheel bearings .......................................................................................70 Axles ................................................................................................................71 Steering sector gear and steering pinion gear .................................................72 Steering shaft ...................................................................................................74 Pivot bar ...........................................................................................................78 Steering housing ..............................................................................................79 Greasing the steering housing .........................................................................80

    Chapter 6B: Electronic Power Steering Rubber Torsion Coupling ................................................................................. 81

    EPS Module .....................................................................................................81 EPS motor & gearbox ......................................................................................82

    Troubleshooting the EPS ................................................................................. 83 EPS removal/replacement ...............................................................................88

    Chapter 7: electrical system Introduction ......................................................................................................93 RMC Module ....................................................................................................93

    Key switch ........................................................................................................94 RMC Module ....................................................................................................96 To identify a faulty RMC module: .....................................................................97 PTO Switch ......................................................................................................99 Brake Switch ....................................................................................................99 Reverse Safety Switch ...................................................................................100 Seat Safety Switch .........................................................................................100 Seat circuit (GTX2154LE) ..............................................................................101 Starter solenoid ..............................................................................................102 PTO Relay ..................................................................................................... 102 Start Circuit ....................................................................................................103 Run Circuit .....................................................................................................106 Run Circuit / Reverse Caution mode .............................................................107 Engine shut-down circuits ..............................................................................108 Charging circuit ..............................................................................................109 PTO Circuit ....................................................................................................114 Reverse Mower Control (RMC) circuit operation ........................................... 116 Deck lift circuit ................................................................................................118 Electrical diagnosis ........................................................................................119 Electronics .....................................................................................................119

    Electrical environment: AC Vs. DC ................................................................ 120 Ohm’s Law .....................................................................................................121

    Kirchhoff’s current law ....................................................................................121 Kirchhoff’s voltage