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Prof. R. Shanthini 09 Feb 2013
Module 07
Renewable Energy (RE) Technologies & Impacts
(continued)
- Use of RE sources in electricity generation, in transport, and in other energy consumption modes
- Ecological impacts of RE sources, and mitigation measures
Prof. R. Shanthini 09 Feb 2013
RE technology options:
- Hydroelectric Hydroelectric
- Solar Solar
- Wind Wind
- Geothermal
- Marine (Wave and Tidal)
- BiofuelsBiofuels (Biomass Biomass , BioethanolBioethanol and Biodiesel)
Prof. R. Shanthini 09 Feb 2013
Bioethanol
Bioethanol is simply ethanol.
It is called bioethanol when it is produced from biomass.
Fuel made by blending ethanol with petrol assures that the fuel mixture burns more completely.
Oxygen in the ethanol molecule helps in complete combustion, which means less emissions.
Prof. R. Shanthini 09 Feb 2013
Ethanol is a high-octane fuel, and is widely used as a blending ingredient in petrol.
Bioethanol
The octane rating is a measure of how likely a gasoline or liquid petroleum fuel is to self ignite.
The higher the number, the less likely an engine is to pre-ignite and suffer damage.
Prof. R. Shanthini 09 Feb 2013
Bioethanol
The most common blend is 10% ethanol and 90% petrol (E10), which is also known as gasohol.
Vehicle engines require no modifications to run on E10 and vehicle warranties are unaffected also.
Only flexible-fuel vehicles (FFV) can run on up to 85% ethanol and 15% petrol blends (E85).
Prof. R. Shanthini 09 Feb 2013 Source: http://www.distill.com/World-Fuel-Ethanol-A&O-2004.html
Bioethanol
Prof. R. Shanthini 09 Feb 2013
Bioethanol
C2H5OH 2 CO2 + 3 H2O + heat
ethanol
Heat released is 1020 kJ/mol.
CO2 is also released as when petrol is being burned.
So what is the big deal?
Ethanol combustion:
+ 3 O2
Prof. R. Shanthini 09 Feb 2013
Bioethanol Bioethanol is produced from plants (biomass) that harness the power of the sun to convert water and CO2 to sugars (photosynthesis).
CO2 is reabsorbed by the biomass when growing it.
So it is OK.
CO2 sun light
biomass
ethanol
water
Prof. R. Shanthini 09 Feb 2013
Bioethanol Bioethanol is produced from plants (biomass) that harness the power of the sun to convert water and CO2 to sugars (photosynthesis).
Prof. R. Shanthini 09 Feb 2013
Bioethanol
http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
- The major constituent of biomass is carbohydrates, which are composed of carbon (C), hydrogen (H) and oxygen (O).
- Carbohydrates are represented by Cx(H2O)n.
What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013 http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
Monosaccharide (known as simple sugars) is the simplest form of a carbohydrate.
They have the general formula (CH2O)n where n = 3 to 7 .
Examples: glucose, fructose and galactose (all are n = 6).
(CH2O)6
or C6H12O6
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
http://www.tutorvista.com/content/biology/biology-iii/cellular-micromolecules/monosaccharides-and-oligosaccharides.php
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
Bioethanol
C6H12O6 2 C2H5OH + 2 CO2 + heatYeast
glucose ethanol carbon dioxide
180 g 92 g 88 g 26.4 kcal
1 kg 511 g 489 g 147 kcal
Ethanol formation from glucose:
Bioethanol from glucose:
Prof. R. Shanthini 09 Feb 2013
Bioethanol
Glucose does not exist as glucose in nature.
So, go to sugars that are slightly more complex than the simple sugars considered so far.
Prof. R. Shanthini 09 Feb 2013
Disaccharides are formed by joining 2 monosaccharide molecules.
Examples:
- Maltose is formed by two glucose molecules. It occurs in cells as a breakdown product of starch. It is also formed in the seeds during germination. It is commonly called malt sugar.
- Lactose is found in milk and hence commonly called milk sugar. It is formed by condensation of a glucose molecule and a galactose molecule.
- Sucrose is found extensively in plants. It is commonly called cane sugar. It is formed by condensation of a glucose molecule and a fructose molecule.
http://www.tutorvista.com/content/biology/biology-iii/cellular-micromolecules/monosaccharides-and-oligosaccharides.php
C6H12O6 C12H22O11 + C6H12O6 + H2O
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
http://www.tutorvista.com/content/biology/biology-iii/cellular-micromolecules/monosaccharides-and-oligosaccharides.php
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
Bioethanol from sucrose:
Sugar cane and sugar beets store the energy as sucrose (C12H22O11)
2 C2H5OH + 2 CO2zymase
Impure cultures of yeast produce glycerine and various organic acids
Invertase and zymase are enzymes derived mainly from yeast.
Bioethanol
C6H12O6
2 C6H12O6invertase C12H22O11 + H2O
Prof. R. Shanthini 09 Feb 2013
Yeast can be replaced by the bacterium Zymomonas mobilis
- gives up to 98% yields - minimal by-products - simple fermentation requirements - several-fold the production rates of yeast
Z. mobilis industrial strain CP4, originating from Brazil,
vigorously fermenting glucose. Photo courtesy Katherine M. Pappas
Bioethanol
Prof. R. Shanthini 09 Feb 2013
sugar cane crushed and soluble sugar washed out
sugar cane residue
(bagasse)
can’t be used as petrol additive but as petrol
replacement
can be used as petrol additive
CO2
Bioethanol
distilled to concentrate to 80 – 95% ethanol
5 - 12% ethanol
sugar cane
yeast / bacteria soluble sugar for fermentation
dehydrate to 100% ethanol
Dehydration in an expensive process
Bioethanol from sucrose:
Prof. R. Shanthini 09 Feb 2013
Bioethanol
Prof. R. Shanthini 09 Feb 2013 http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
What about ethanol from corn as it the USA?
Bioethanol
Prof. R. Shanthini 09 Feb 2013 http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
Corn belong to the family of starch.
Starch is a polysaccharide, which is composed of three or more monosaccharides.
The two primary polysaccharides are starch and cellulose.
Both starch and cellulose are composed of glucose molecules.
So it is possible to convert starch (and cellulose) to glucose and then to ethanol.
The primary difference between starch and cellulose is the linkage of their units.
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013 http://www.caister.com/supplementary/acanthamoeba/b7.html
alpha-glucose
beta-glucose
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013 http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
- The glucose molecules in starch are linked via alpha linkages, which may be broken by both mammalian and microbial enzymes.
-The glucose molecules in cellulose are linked via beta linkages, which may be broken by only microbial enzymes.
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
Corn, wheat and cassava store the energy as starch.
dextrins
alpha-amylase enzyme
Amyloglucosidase enzyme
glucose monomer
} starch(glucose polymer)
Bioethanol Bioethanol from starch:
Prof. R. Shanthini 09 Feb 2013
Liquification Liquification
(at 90 – 95 deg C; (at 90 – 95 deg C;
pH = 4 - 4.5; 400 rpm)pH = 4 - 4.5; 400 rpm)
Saccharification with Saccharification with glucosidase enzymeglucosidase enzyme
(at 55 - 65 deg C, pH = 4 - 4.5)(at 55 - 65 deg C, pH = 4 - 4.5)
Cooling (32 deg C)Cooling (32 deg C)Fermentation Fermentation
(40 – 50 hrs)(40 – 50 hrs)
Dehydration Dehydration
80-95% ethanol 80-95% ethanol 100% ethanol 100% ethanol
corn flour + water + corn flour + water + alpha-amylase enzymealpha-amylase enzyme
Bioethanol Bioethanol from starch:
Distillation Distillation
Prof. R. Shanthini 09 Feb 2013
Dry grind process is the most common method used to make fuel grade ethanol.
The whole corn kernel is ground and converted into ethanol.
It is relatively cost effective and requires less equipment, but is not ideal for mass producing.
Bioethanol Bioethanol from starch:
Prof. R. Shanthini 09 Feb 2013
In the wet milling process, corn is separated into its four basic components:
starch, germ, fiber, and protein,
which are each made into different products.
Advantage: valuable co-products such as corn oil
Disadvantages: equipment is expensive and the process uses hazardous sulfur dioxide
Bioethanol Bioethanol from starch:
Prof. R. Shanthini 09 Feb 2013
Rice strawPaddy husksSaw dustGrasses Bagasse
Bioethanol Bioethanol from biomass (other than sugars and starches):
They are rich in cellulose and lignin.
Prof. R. Shanthini 09 Feb 2013
- Cellulose is the major structural material of biomass
- Cellulose is made from several 100s to over 10,000s glucose molecules
- Cellulose has the formula (C6H10O5)n
- Cellulose can be hydrolyzed to glucose molecules
- The crystalline structure of cellulose makes it resistant to hydrolysis
Bioethanol What is it made up of?
Prof. R. Shanthini 09 Feb 2013
- Other carbohydrates include pectins and hemicellulose.
- Pectins and hemicellulose are only digested and utilized by microbes.
http://www.bio.miami.edu/dana/226/226F09_3.html
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
- Hemicellulose comprise almost 1/3 of the carbohydrates in woody plant tissues.
- It is made mainly from the five-carbon sugar, xylose.
Bioethanol
Xylose
What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
- Hemicellulose is relatively easy to be hydrolyzed into simple sugars but normal yeast can't ferment xylose.
- Celunol Corp. has acquired genetically engineered E. coli bacteria which can turn almost all xylose into ethanol.
Bioethanol Bioethanol from biomass (other than sugars and starches):
Prof. R. Shanthini 09 Feb 2013 http://oregonstate.edu/instruct/dce/ans312/one/carbs_story.htm
Lignin is an essential part of biomass.
- It is not a carbohydrate.
- Chemically, lignin is a polyphenolic polymer.
- Lignin is associated with fibrous feedstuffs, and is indigestible by both microbial and mammalian enzymes.
- As a plant matures lignin content increases.
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
- Lignin is 10 to 24% by weight of biomass.
- It is a complex polymer, which provides structural integrity in plants.
- It remains as residual material after the sugars in the biomass have been converted to ethanol.
- It contains a lot of energy and can be burned to produce steam and electricity for the biomass-to-ethanol process.
Bioethanol What is biomass made up of?
Prof. R. Shanthini 09 Feb 2013
Prof. R. Shanthini 09 Feb 2013
Obstacles to commercial production of cellulosic ethanol:
Accelerating the breakdown of cellulose fibers
Research on acid / enzymatic hydrolysis is ongoing.
Lignin waste problem Lignin can fuel Combined Heat and Power plants,
however, CHP plants are expensive.
Use of genetically modified (GM) microorganisms
Source: DOE's 2006 Annual Energy Outlook
Bioethanol Bioethanol from cellulose:
Prof. R. Shanthini 09 Feb 2013
A cellulosic ethanol plant with 50 million gallons per year capacity and a lignin-fired will cost about $300 million to build.
A corn ethanol plant with the same capacity could be built for about $65 million.
Source: DOE's 2006 Annual Energy Outlook
Bioethanol Bioethanol from cellulose:
Prof. R. Shanthini 09 Feb 2013
Currently, ethanol yields 25% more energy output than input to produce it.
Research is on for less costly ways of producing ethanol, and better ways to blend it with petrol.
Bioethanol
Prof. R. Shanthini 09 Feb 2013
Bioethanol will be used in engines that convert heat into work
Engines that convert heat into work are very inefficient
Bioethanol
Prof. R. Shanthini 09 Feb 2013
We throwaway energy that rightfully belong to the future generations.
“Development that meets the needs of the present without compromising the ability of future generations to meet their own needs."
Our Common Future (1987)
Bioethanol
Prof. R. Shanthini 09 Feb 2013
Bioethanol Water Requirements forEnergy Production by different process
Process Litre/MWhpetroleum extraction 10 - 40
oil refining 80 - 150
oil shale surface retort 170 - 681
NGCC power plant, closed loop cooling 230 - 30,300
coal IGCC ≈ 900
nuclear power plant, closed loop cooling ≈ 950
geothermal power plant, closed loop tower 1900 - 4200
Energy Demands on Water Resources; Report to Congress on theInterdependency of Energy and Water; U.S. Department of
Energy: Washington, DC, 2006; p 80.
NGCC: Natural gas combined cycleIGCC: Integrated gasification combined-cycle
Prof. R. Shanthini 09 Feb 2013
Bioethanol Water Requirements forEnergy Production by different process
Process Litre/MWhEnhanced oil recovery ≈ 7600
NGCC, open loop cooling 28,400 75,700
nuclear power plant, open loop cooling 94,600 - 227,100
corn ethanol irrigation 2,270,000 - 8,670,000
soybean biodiesel irrigation 13,900,000 - 27,900,000
Energy Demands on Water Resources; Report to Congress on theInterdependency of Energy and Water; U.S. Department of
Energy: Washington, DC, 2006; p 80.
NGCC: Natural gas combined cycleIGCC: Integrated gasification combined-cycle
Prof. R. Shanthini 09 Feb 2013
Bioethanol Water Requirements forEnergy Production by different process
Process Litre/MWh
petroleum extraction + oil refining 90 - 190
nuclear power plant, closed loop cooling ≈ 950
nuclear power plant, open loop cooling 94,600 - 227,100
corn ethanol irrigation 2,270,000 - 8,670,000
soybean biodiesel irrigation 13,900,000 - 27,900,000
Energy Demands on Water Resources; Report to Congress on theInterdependency of Energy and Water; U.S. Department of
Energy: Washington, DC, 2006; p 80.
In summary