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Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

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Page 1: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules
Page 2: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

2

• Founded in 2009 in Hayward, CA

• FO membranes & elements

• FO and FO+RO systems

• Products works with brines, multiple

industrial salts, or proprietary draw

solutions

Page 3: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO: Salt & Osmosis Powered Water Purification & Reuse

3

Water: New ways to desalinate seawater and reuse wastewaters

New solution for near ZLD of high COD wastes

Energy: Reduced energy for high purity treatment

Salinity gradient power

Unique applications in oil & gas

Food: Use fertilizers to power purification for irrigation

Concentrate naturally instead of heat based concentration

Page 4: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water

Source: National Geographic

Water molecules migrate across a membrane by diffusion, without energy input, into a salt solution (i.e., the “draw solution”).

Opposite dynamic of Reverse Osmosis which requires energy to push water across the membrane.

Key benefit:A new tool, uniquely suited to inexpensively filter or concentrate highly fouling waters that clog other types of membranes.

FO membrane

Feed is concentrated(e.g.: reduced volume waste for disposal or industrial product for beneficial use)

Draw solution drives the process (e.g.: salty solution, seawater, fertilizer, or any liquid with dissolved ions)

Water flows without pressure

Less salty liquid More salty liquid

Page 5: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Example Feed and Draw Solution Exercise FO membrane

Water flows without pressure

Feed DrawExample Feeds:

Graywater or brackish irrigation water

Wastewater discharge

Wine finishing

Brackish or seawater

Any high fouling feed water for reuse

Example Draws for FO:

Fertilizer and soil enhancers

SWRO brine (PRO)

Sugar packets

Table salt (NaCl) + RO

Any clean salt + RO as salt recycle and separation (see below)

HIGH PURITY WATER

System Recovery Occurs at FO Step

REJECT(Concentrated Feed)

DILUTE DRAW SOLUTION (e.g., NaCl)

Target Draw Recycle Recovery

ANY HIGHFOULING

FEED STREAM

ENGINEERED DRAW SOLUTION (e.g., Concentrated NaCl)

Example flow diagram for FO+RO using a simple salt draw

Page 6: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Fast forward: recent FO advancements address hurdles and misconceptions

FO ≠ RO replacement

FO enhances RO & reduces cost

Special draw not necessary

Savings possible now using simple

salts

FO beachhead applications:

water reuse, high COD, and high TDS

applications

Page 7: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Forward Osmosis: Improving Sustainability FO

is a new tool for higher purity and reduced cost and lower energy purification

7

FOOD & BEVERAGE

OIL & GAS CHEMICAL INDUSTRY

WATER

CONSUMER PRODUCTSF&B PROCESSINGSUSTAINABILITY: WATER &WASTE

ENHANCED OIL RECOVERYWASTE CONCENTRATIONWATER REUSE

PRODUCT CONCENTRATION

INDUSTRIAL WATER REUSEMUNICIPAL WATER REUSEDESALINATION

WASTEWATER REUSE

Higher COD, oil, and grease limits than other membranes

Easy to operate

Low cost, high purity

Sustainability: Less Energy, Less

Waste, More Water

GRAYWATER REUSE

Can handle hair, soaps, and other

common contaminants

High purity, low maintenance

Provides water for ultra-high purity reuse

DESALINATION

New approach to:

* Reduce energy

* Improve environmental

permitting

* Reduce cost

No impingement, entrainment or brine

discharge

FERTILIZER DRIVEN

OSMOSIS

Near zero energy purification

Allows simple, localized reuse for

irrigation

May require other water for dilution

Page 8: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Porifera FO for Wastewater and Graywater Reuse: Higher Purity for Less Cost

Municipal Reuse – Indirect and Direct Potable Reuse

Industrial – near ZLD – reuse wastes with oils, VOC’s, high BOD

Food and beverage – multiple ideal applications

Aerospace and Valuable Graywaters– simple, high purity , high recovery, low maintenance solution

Oil & Gas, Mining, Landfill Leachate, Power – multiple applications

8

Lower cost

Higher purity

Less maintenance

Page 9: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO Significantly Increases Membrane COD Limits

9

RO membranes – Source: Dow Filmtec Feed WQ Guidelines August 2013

Oils and grease: 0.1 mg/L

COD: 10 mg/L

UF membranes - Source: Dow Ultrafiltration Product Manual V.3 April 2011

Oils and grease: 0 mg/L design; 2.0 mg/L max

COD: <20 mg/L design; <60 mg/L max

Hydrophilic PFO membranes a better solution to treat and reuse wastewaters with oils and greases PFO membranes – Source: Porifera and Customer Lab and Tests in 2014

Oils and grease: not yet determined; >100 mg/L

COD: not yet determined; >1,000 mg/L

Page 10: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO+RO – lowest cost reuse of wastewaters with VOC’s

10

Drilling fluid waste with oils, greases, metals, & volatile organics (VOC’s)

FO+RO Permeate

FO+RO Reject after

10x concentrationAfter UF – Rapid RO

fouling downstream

Distiller – VOC’s pass

into product water

1 2 3

Page 11: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO+RO Process flow diagram; RO Decoupled from Pretreatment

11

PERMEATE1,000 m³/day300 ppm NaCl

90% Recovery5 psi

15 LMH

FEED1,111 m³/day

5,000 ppm NaClEquivalent

Dilute waste with oils and greases

REJECT111 m³/day

50,000 ppm NaCl EquivalentConcentrated waste with oil and grease

1,860 m³/day90,000 ppm NaCl

DRAW SOLUTION2,860 m³/day

58,500 ppm NaCl

35% Recovery1,200 psi20 LMH

Page 12: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Graywater Recycling Burning Man

12

• Recycling of challenging graywater for the Faux Mirage camp at Burning Man

Page 13: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Graywater Recycling at Burning Man

13

Graywater: foam surfactants,

organics, dust, and glitter

• The graywater is typically trucked to the nearest wastewater plant while new water is trucked in.

• Disposal and water transport cost savings > system related costs

Grawywater feed and

FO+RO permeate

Porifera FO+RO Pilot-scale system

Page 14: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

14

ANSI 350 Graywater Challenge Testing

Membrane specific flux was constant when exposed to a challenging NSF/ANSI Standard 350 laundry

graywater (feed quality composition shown), indicating the membrane did not clog or foul.

Page 15: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Pilot Test for Indirect Potable and Boiler Feed Reuse of Secondary Effluent:

15

Maintenance cleanings, biocides, osmotic backwashing

and other solutions being evaluated to reuse secondary

and tertiary effluent without additional pretreatment.

>30% CAPEX and >30% OPEX savings for IPR

Page 16: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO Operates Similar to UF on secondary effluent

16

1. Began with no fouling prevention measures to determine fouling rate and cleaning strategy

2. High velocity permeate flush

3. High pH 12 (0.1 wt % NaOH + 0.03 wt % SDS basic solution treatment for 1-2 hrs

4. Low pH 2 (0.5 wt %, HCl) acidic solution treatment for 1-2 hrs

0%

50%

100%

Initial After 14 days After cleaning

WORST-CASE

SCENARIO DATA

TAKE-AWAY:

SIMILAR TO MF/UF,

MAINTENANCE

CLEANS ARE KEY

TO CONTROLLING

BIOFOULING

Page 17: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

17

Emerging contaminant rejection

>90% Rejection of Measured EC’s in FO conditions (diamond)

FO+RO achieves >98%; UVAOP required for indirect potable reuse?

Data courtesy of: G.Blandin 1,2, H.Vervoort 2, K.Schoutteten 2, P.Le-Clech1, A.Verliefde2

1 UNESCO Centre for Membrane Science and Technology, University of New South Wales, Australia2 Ghent University, Bioscience Engineering, Belgium

Page 18: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

18

PERMEATE1.0 mgd

<150 ppm TDS

75% Recovery7 LMH

FEED: Tertiary Effluent1.33 mgd

2,000 ppm TDS

REJECT0.33 mgd

8,000 ppm

1.0 mgd26,000 ppm

NaCl

DRAW SOLUTION2.0 mgd

13,000 ppm NaCl

50% Recovery15 LMH

Example IPR FO + RO Process Diagram and Cost Comparison Process Equip CAPEX Est. OPEX

PFO+RO $1,080,000* $250,000 per year

Current State-of-the-Art Technology: Pretreatment+UF+RO+UVAOP

$1,875,000 $447,000 per year

% Savings over Current Technology 40% 40%

Page 19: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Why is System specific flux important?

19

• 0.60 lmh/bar system at standard conditions

• Osmotic pressure: 14,500 ppm = 12 bar

• Design FO flux: 10 lmh

• FO Footprint: 18 m2

• RO Pressure: 300 psi

High Specific Flux = balanced CAPEX & OPEX

• 0.30 lmh/bar system at standard conditions

• Osmotic pressure: 14,500 ppm = 12 bar

• Design FO flux: 5 lmh

• Footprint: 36 m2

• RO Pressure: 300 psi

Low SF = High CAPEX

• 0.30 lmh/bar system at standard conditions

• Osmotic pressure: 29,000 ppm = 23 bar

• Design FO flux: 10 lmh

• Footprint: 18 m2

• RO Pressure: 520 psi

Or High OPEX

Assumes: FO+RO, 2000 m3/day, NaCl draw; Rec: 75%, RO flux: 15 lmh, RO rec: 50%

Page 20: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Why Porifera FO? Low Fouling, Highest Efficiency = Low Cost & Small Footprint System

42 = 10 = 1

20

renderings to scale

Large Footprint FO Porifera FO InnovationsHigh Material Cost Higher Purity & Efficiency; Lower Cost

1 PFO-200: NextGen Element

10 PFO-100’s: Current Element

Competing 8-inch Spiral Elements

Page 21: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Innovations: FO+RO to be cheaper than UF+RO

21

2013 2014 2015 2016 2017 2018

Equ

ipm

en

t U

nit

Co

st p

er

un

it v

olu

me

p

er

day

Equipment Only Unit Cost

Municipal UF Unit Cost Range

FO Unit Cost Range from Customers

Municipal RO Unit Cost Range

Brings FO to mainstream projects

Page 22: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

FO: a tool to reduce total project costsRequires total project cost comparison

22

FO+RO CAPEX: >20% savings for sweetspot projects; >30% when

including land

*Pretreatment

*Support systems

Post-treatment

*Footprint/land

*Intake and outfall

Other project costs

FO+RO OPEX: >20% savings for sweetspot projects; >40% when

including disposal costs

Chemicals

Salt replacement

Membranes

Electricity

Labor/maintenance

*Disposal costs

Page 23: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Questions?

Contact:

[email protected]

Page 24: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Systems achieve >90% coupon specific fluxes

24

Coupon flux Element Flux System flux

15.5 lmh 15.4 lmh 14.8 lmh

0.60 lmh/bar 0.59 lmh/bar 0.57 lmh/bar

Page 25: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

New element design achieves coupon flux

25

Flux rate and headloss curves versus feed and

draw flow for a Porifera PFO-100 Element (7 m2)

Coupon flux at same conditions

Page 26: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

Membrane Spec Sheet ComparisonFO membrane comparison (flat sheet) at 1 molar NaCl driving force

26

Supplier

AquaporinFlatSheet

HTICTA

HTITFC

OasysTFC

Porifera

TorayChemicalKorea

(formerlyWoongjin)

flux[LMH]

Specificflux

[LMH/bar]

RSF

[g/l]

Structural

parameterS[um] Source

7 0.15 0.29 N/A DataSheet,SIWW2014

12 0.26 0.58 500

T.Cathetal.Desalination2012,

doi:10.1016/j.desal.2012.07.005

17.5 0.37 0.41 N/A Datasheet,Weftec2013

30 0.64 1.67 375

T.Cathetal.Desalination2012,

doi:10.1016/j.desal.2012.07.005

33 0.70 0.40 215 DataSheet,SIWW2014

46**not

scaledto

1M 0.49 0.50 N/A

DataSheet,March2014;**

measuredat2Minsteadof1M

drivingforce

System Level Specific flux (not only membrane) is the key parameter that will drive down cost and footprint of FO

Page 27: Products works with brines, multiple · 2016-11-08 · What is Forward Osmosis? Allows use of “Salt Power” and Osmosis to purify water Source: National Geographic Water molecules

PFO-100 Element Specs

27

! !

©2014!Porifera,!Inc.!All!rights!reserved.!

PFO=100!September=2014!

PFO$100'ELEMENT'The!ideal!design!for!forward!osmosis!

Highest!flux!and!Lowest!head!loss!

Two'spacer'types:!fishnet!(FN)!and!spacer=less!(SL)'!Two'mounting'configurations:!stackable!and!single!element!use!!

!

!

Membrane'area'per'element'' 7.0!m2!

Membrane' Proprietary!

Operational'pH'limits' 2!=!11!

Water'processed'by'element'with'5.5'wt%'NaCl'draw'vs.'water'(FO'mode)'' 190=240!L/h!

Reverse'salt'flux'of'element' 0.2!=!0.6!g/L!

Water'processed'by'element'with'5.5'wt%'NaCl'draw'vs.'3.25%'NaCl'(FO'mode)'' 65!=!75!L/h!

Feed'spacer'type'options:'

PFO$100FN'(Standard'configuration)'

PFO$100SL'

!

0.76!mm!fishnet!!

no!spacer!

Physical'dimensions'[mm]' 455!x!386!x!142!

(single!element)!

Materials' ABS!&!CPVC!(wetted)!

316!SS!(structural)!

Shipping/Storage'Solution' Glycerin!&!1%!Sodium!Bisulfite!Solution!

!

! !

SPEC!SHEET!

TFC polymeric material

Max. Temp: 80oC

6 PFO-100 Stack: 42 m2

1 PFO-100 Stack: 7 m2