productivity kit productivity kit catalog over 300 economical kits to Boost your productivity! productivity

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  • productivity kit catalog over 300 economical kits to Boost your productivity!

    productivity kit catalog

  • check out the new kits the latest & greatest at an affordaBle kit price

    We’ve added several options for turning kits featuring the Duratomic coating to include many materials such as steels, stainless steels, and cast irons. There are also options for high temp alloy materials as well.

    We have also made your selection process easier. Whether you are looking for an insert for a finishing operation or a heavy roughing operation, or maybe something in between, there are kits available for all types of operations. Start on Page 19.

    turning for all materials

    Negative cutters with positive effective cutting rake angles, such as Double Octomill and Square 6, provide multiple benefits. They allow the use of double sided inserts giving the economy of a negative milling cutter. The positive geometries used on these cutters reduce heat generation, therefore providing extended tool life. They also provide freer cutting action which lowers power consumption and wear and tear on your machine tool.

    For high performance square shoulder milling, the Turbomill family of cutters is the industrys most comprehensive and versatile solution. The Turbo 10 is the newest addition to the range that also includes the 6mm Nano Turbo, 12mm Super Turbo and 18mm Power Turbo. Turbo kits are available from 3/8 to 2” diameters and can take up to .669 depth of cut in profiling applications.

    multiple-edge milling for large and small joBsPerfomax is the Seco range

    of indexable insert drills. The strong, square inserts offer four cutting edges per insert and the possibility to use our most modern insert grades.

    The low friction coating, high stability of the drill body, optimized chip flute design and strong inserts offer excellent productivity. The tool is capable of very high feeds and speeds. On top of that, the tool life of both inserts and drills is outstanding. For drilling kits, see page 29.

    indexaBle drilling

    All inch Perfomax drills sold in North America are proudly made in our Lenoir City, TN manufacturing facility.

    Free cutting and flexible, rugged and reliable, Perfomax drills can be used in both lathe and milling machines.

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  • taBle of contents

    Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Cast Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 High Temp Alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 MDT (Multi-Directional Turning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

    turning

    Face Milling: Double OctoMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Face Milling: QuattroMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Square Shoulder Milling: Square 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Square Shoulder Milling: Nano Turbo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Square Shoulder Milling: Turbo 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Square Shoulder Milling: Super Turbo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Square Shoulder Milling: Power Turbo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Copy Milling: High Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Copy Milling: K2 Ballnose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Solid End Milling: Jabro JS500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    milling

    PerfoMax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30

    Seco Material Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    holemaking

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    To place an order, call your local authorized Seco distributor. For a list of distributors in North America, visit www.secotools.com/us/dist

    As part of a truly global company, your local Seco representative represents a literal world of resources dedicated to supporting your operations. Offering a diverse portfolio of tooling, toolholding systems and value added services, we provide solutions for the metalworking industry.

  • the customer zone resources

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    In the corporate website’s new Customer Zone, Seco has gathered into one place, all of the resources and interactive applications needed for your efficiency. At the same time, the applications have been updated and upgraded with more functionality. All programs have been gathered into a comprehensive environment and can be run directly from a web browser.

    In the Customer Zone, you can access: • Seco Guide • Seco Cut • Custom Design • Threading wizard • Information about Seco Tools’ other services

    Search for our products in a more advanced way by filtering on their attributes, either searching by Product Group, Cutting Method or Material Groups. You can also combine the search options.

    • Find the dimensional attributes of our products • Find the spare parts and accessories that you need on the Spare Parts/

    Accessories tab • Search for a product in a fast way by using Quick Search, just start typing and

    the hit list will find it for you • Download 2D or 3D drawings of most products

    the new seco guide

    The new Seco Threading Wizard uses our global core systems for product and cutting data so that new products can be continually updated, giving you access to fast and reliable information. It will take you step by step through the process of generating a CNC program for your threading application whether it is a milling or turning task. The application starts with some basic information about the thread form and work piece dimensions, and takes you through tool selections and machine tool parameters to create a customized CNC output tailored to your requirements. Finally you can save, print or import the code directly into your CNC control.

    updated threading wizardOne of the biggest differences is that the data surrounding an application is always up-to-date, regardless of the application. Most applications can also be used offline, with the data that has been downloaded from the previous online use. That means users can take their laptops to the shop floor and use the programs without internet access.

    access to live data

  • milling

    The following pages feature a popular selection of milling products grouped into kits that will work in many applications and materials. First, here are some technical details.

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    For our full product range, see our Milling Machining Navigator.

    MP2500 Duratomic™

    CVD-coated grade featuring DuratomicTM coating. Basic grade for milling steel and easy/medium difficult stainless steel, with or without coolant.

    F40M

    PVD-coated grade for fine to medium rough milling. First choice for milling with small feeds and/or low cutting speeds. Excellent for milling when there is a risk of vibrations and when coolant is used. Recommended for machining superalloys.

    Basic grades availaBle in kits

    MP1500 Duratomic™

    CVD Grade for medium rough milling under stable conditions at high cutting speeds and for milling hardened steel. Excellent grade for roughing grey and nodular cast iron.

    MK2050 CVD Grade for cast iron machining. Highly wear resistant grade used in all cast iron applications. The nanolaminate coating has very high wear resistance properties and edge integrity.

    MS2500 Optimized PVD grade for super alloy materials, also suitable for rough milling in tool steel.

    optimized grades

    RPM vc · 12  · Dc

    n = (rev/min)

    Cutting speed n ·  · Dc

    12 vc = (ft/min)

    Feed speed

    n · zn · fzvf = (inch/min)

    n · zc · fzvf = (inch/min)

    Difficult machining conditions, strong insert cutting edge.

    Easy machining conditions, sharp insert cutting edge.

    D = Difficult

    M = Medium

    E = Easy

    Increasing chip thickness/feed rate

    formulae

    average chip thickness Average chip thickness should be consi- dered when less that 50% of the cutter is engaged. Please refer to the Machining Navigator for further information.

    designation system The Seco designation system for milling inserts has been developed to provide the user with better guidance concerning the fields of application for the various insert geometries.

    See Milling Machining Navigator for these grade options and more.

  • face milling – douBle octomill™ -05

    To place an order, call your local Seco Authorized Distributor. Kits are non-returnable.

    douBle octomill r220.48-05 kits max d.o.c. 0.118”

    EDP Kit Description

    Kit Cont