Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    1/348

    SMT Daily Control Check Sheet Line / M

    Date

    : September '01, 01!o

    : F"# DS 1$1% / LDD

    : "cs 1

    : "cs

    : )*+- .

    : 1 )!oon- 1

    S 11,2,3 0 Seet !S 11,2,3

    "#S "cs .

    : 51 "oint *otal Inspec "oint : 6 "oint 1

    : 105 "oint *otal Solder "oint : 6 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    0 1

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    0 1

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    0 1

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    0 1

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    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

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    0

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    0 1

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    0 .

    0 1

    0

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     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    2/348

    0

    #DIV/0!0

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    Date

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    1

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    : September '01, 01   1

    : F"# DS 1$1% / LDD

    : "cs .

    : "cs 1

    : 10 ) *?! -

    : )!i8t- .

    !S 11 0 Seet !S 11 1

    "cs

    51 "oint *otal Inspec "oint : 6 "oint .

    : 105 "oint *otal Solder "oint : 6 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    0 .

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    Follow Up & Feedback Final Inspection

    01

    tion "art #ode Item !7 %*@ Countermeasure

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    p

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    Follow Up & Feedback Final Inspection

    01

    ion "art #ode Item !7 %*@ Countermeasure

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SarBi(ono

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS1$1S #!

    : 0 "cs 1

    : "cs

    : ) *+ - .

    : 1 )!oon- 1

    !S . 5..>.... Seet !S .

    "#S 400 "cs .

    : 51 "oint *otal Inspec "oint : 104,400 "oint 1

    : 1 "oint *otal Solder "oint : 125,400 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    1 1

    2"

    1

    1 1

    9 9 .

    3 3 1

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    4 4 1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS1$1S #!

    : "cs .

    : 0 "cs 1

    : ) *+ -

    : )!i8t- .

    !S . 0 Seet !S . 1

    "#S : "cs

    : 51 "oint *otal Inspec "oint : 6 "oint .

    : 1 "oint *otal Solder "oint : 6 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    0 .

    0 10

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    0 1

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    0 1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    18/348

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    20/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    LIF*?D

    LIF*?D

    LIF*?D

    SAIF*?D .

    LIF*?D

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    LIF*?D

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    LIF*?D

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    tion "art #ode Item !7 %*@ Countermeasure

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS1$1S LDD

    : 10500 "cs 1

    : "cs

    : ) *+ - .

    : 1 )!oon- 1

    !S . 1..>... Seet !S .

    "#S 10500 "cs .

    : 51 "oint *otal Inspec "oint : 54,500 "oint 1

    : 1 "oint *otal Solder "oint : .2,500 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    19 19

    2"0

    1

    94 94

    90 90 .

    1 1 1

    9 9

    .

    1

    13 13 1 1 .

    1

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    1 1 .

    1 1 1

    19 19

    . . .

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    1 1

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    1 1 1

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    0 1

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    0

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     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    29/348

    0 .

    0 1

    0

    0 .

    0

    0

    0

    0

    5 104 5 19 .. &&

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS1$1S LDD

    : 1050 "cs .

    : 0 "cs 1

    : ) *+ -

    : )!i8t- .

    !S . 12.. Seet !S . 1

    "#S : 11000 "cs

    : 51 "oint *otal Inspec "oint : 591,000 "oint .

    : 1 "oint *otal Solder "oint : 21,000 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    50 50

    20$"$$

    .

    94 94 1

    4 0 22 5. . 14 1 145

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    )Minte-

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    30/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    31/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 19

    SLD? *U#A 2

    SLD? *U#A 1

    L+ SLD?

    SLD? *U#A .

    L+ SLD? .

    LIF*?D 5

    SLD? *U#A

    SLD? *U#A 4

    SLD? *U#A 2

    L+ SLD?

    LIF*?D 5

    SLD? *U#A 9

    SLD? *U#A 10

    SLD? *U#A 10

    SLD? *U#A 5

    SLD? *U#A 9

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    32/348

    p

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    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    L+ SLD?

    SLD? *U#A .

    L+ SLD? 5

    SLD? *U#A 1

    SLD? *U#A 1.

    L+ SLD? 4

    L+ SLD? 1

    L+ SLD? 10

    SLD? *U#A

    SLD? *U#A

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    35/348

    slt ""M *ar8et C 100 ""M

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS1$1L #!

    : 5200 "cs 1

    : "cs

    : . ) *A?? - .

    : 1 )!oon- 1

    !S . 00 Seet !S .

    "#S 100 "cs .

    : 51 "oint *otal Inspec "oint : 53,00 "oint 1

    : 1 "oint *otal Solder "oint : 29,00 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    3 3

    2"&

    1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    38/348

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    Date

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    1

    .

    1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    .

    : ctober 1, 01   1

    : SF6DS1$1L #!

    : 11002 "cs .

    : 0 "cs 1

    : . ) *A?? -

    : )!i8t- .

    !S . .. Seet !S . 1

    "#S : 5500 "cs

    : 51 "oint *otal Inspec "oint : 120,500 "oint .

    : 1 "oint *otal Solder "oint : .1,500 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    1. 1.

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    .

    1 1 1

    1 1 .

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    40/348

    0

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    41/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    LIF*?D

    LIF*?D 1

    LF*?D

    LIF*?D

    SAI*F?D

    LIF*?D

    SAI*F?D 1

    ak diBa8a den8an tar8et

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    42/348

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    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    LIF*?D

    LIF*?D

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    43/348

    SLD? *U#A 1

    LIF*?D 5

    LIF*?D 4

    LIF*?D .

    SLD? *U#A 1

    LIF*?D

    ak diBa8a den8an tar8et

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    44/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS1$1L/LDD

    : 1594 "cs 1

    : "cs

    : . ) *A?? - .

    : 1 )!oon- 1

    !S . 44>444 Seet !S .

    "#S 1400 "cs .

    : 51 "oint *otal Inspec "oint : 49,400 "oint 1

    : 1 "oint *otal Solder "oint : 11.,400 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    3 300'"2

    .

    4 0 3 1 .2 0

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    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS1$1L/LDD

    : 0 "cs .

    : 0 "cs 1

    : . ) *A?? -

    : )!i8t- .

    !S . 0 Seet !S . 1"#S : 0 "cs

    : 51 "oint *otal Inspec "oint : 6 "oint .

    : 1 "oint *otal Solder "oint : 6 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    0 .

    0 1

    0

     *otal %antit(!7

    Solder PointPPM %

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    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    52/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 1

    LIF*?D 4

    SLD? *U#A 19

    SLD? *U#A

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    ak diBa8a den8an tar8et

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    54/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    55/348

    slt ""M *ar8et C 100 ""M

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : DS 1$1L /#!

    : 2550 "cs 1

    : "cs

    : 5 )FU- .

    : 1 )!oon- 1

    S 11,2,3 Seet !S 11,2,3

    "#S 5200 "cs .

    : 51 "oint *otal Inspec "oint : 134,200 "oint 1

    : 105 "oint *otal Solder "oint : 533,00 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    1. 1.

    '2&"'

    1

    19 19

    5 5 .

    . . 1

    1 1

    .. .. .

    10 10 1

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    1

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    .

    5 5 1

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    1 1 .

    1 1 5

    . . 9

    1 1 4

    1 1 2

    1 1 3

    0 10

    0 11

    0 1

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    0 15

    0 19

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    0 1

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    0 1

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     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    59/348

    0

    0

    0

    0

    0

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    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : DS 1$1L /#!

    : 100 "cs .

    : "cs 1

    : 5 )FU-

    : )!i8t- .

    !S 11 200 Seet !S 11 1

    5200 "cs

    51 "oint *otal Inspec "oint : 134,200 "oint .

    : 105 "oint *otal Solder "oint : 533,00 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    2 2 .

    1

    12 12

    . . .

    . . 1

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    60/348

    '0"2

    .

    1

    2 2

    . . .

    2 2 1

    1 1 .

    1 1 1

    0 .

    0

    0 ;eteran8a

    0

    0

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 ;eteran8a

    0

    0

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    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    61/348

    0

    0

    0

    0

    0

    0

    0

    0

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    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    62/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    LIF*?D 5

    SAIF*?D

    MISSI!7

    MISSI!7 5

    SLD? *U#A .

    LIF*?D 4

    LIF*?D 9

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    SLD? *U#A 1

    L+ SLD? 5

    L+ SLD? .

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    63/348

    p

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    a SarBi(ono

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 5

    ?E?S?

    L+ SLD? 1

    SLD? *U#A 9

    MISSI!7

    MISSI!7

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    L+ SLD? .

    MISSI!7 .

    LIF*?D 1

    SAIF*?D 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SLD? *U#A 1

    SLD? *U#A 1

    ak diBa8a den8an tar8et

    n data dari 7edn8 ?mpat

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    65/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    66/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    67/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    68/348

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    69/348

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS1$1S F"#

    : 1000 "cs 1

    : "cs

    : 9 ) FIE? - .

    : 1 )!oon- 1

    !S . 19 Seet !S .

    "#S 190 "cs .

    : 51 "oint *otal Inspec "oint : 9,90 "oint 1

    : 1 "oint *otal Solder "oint : 309,90 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    9 9

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    .

    2 2

    9 0 0 0 0 0 0 (

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS1$1S F"#

    : 1..9 "cs .

    : 0 "cs 1

    : 9 ) FIE? -

    : )!i8t- .!S . 092 Seet !S . 1

    "#S : 1.90 "cs

    : 51 "oint *otal Inspec "oint : 904,.90 "oint .

    : 1 "oint *otal Solder "oint : 24,290 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    1 1 .

    . . 1

    1 1

     *otal %antit(!7

    Solder PointPPM %

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    71/348

    0

    "(0

    .

    0 1

    0

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    0

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    0 1

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    0

    0

    0

    0

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    72/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    0

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    73/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    MISSI!7

    MISSI!7 9

    SAIF*?D

    SAIF*?D

    p

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    ion "art #ode Item !7 %*@ Countermeasure

    MISSI!7 1

    MISSI!7 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    MISSI!7 1

    ak diBa8a den8an tar8et

    n data dari 7edn8 ?mpat

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    slt ""M *ar8et C 100 ""M

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS$*=

    : 4140 "cs 1

    : "cs

    : 4 ) SI$ - .

    : 1 )!oon- 1

    !S . 1100 Seet !S .

    "#S 4400 "cs .

    : 51 "oint *otal Inspec "oint : 0,400 "oint 1

    : 1 "oint *otal Solder "oint : 542,400 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    12 12

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    .

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    . . 1

    1 1

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    0

    0 .

    0

    0

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    80/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS$*=

    : 5559 "cs .

    : 0 "cs 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    : 4 ) SI$ -

    : )!i8t- .

    !S . 1 Seet !S . 1

    "#S : 5.00 "cs

    : 51 "oint *otal Inspec "oint : 14,.00 "oint .

    : 1 "oint *otal Solder "oint : .09,.00 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    2$"2

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    )Minte-

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    82/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 5

    MISSI!7 .

    SAIF*?D .

    SAIF*?D 1

    MISSI!7

    MISSI!7

    MISSI!7 .

    SAIF*?D

    SLD? *U#A 3

    MISSI!7 4

    MISSI!7

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    SLD? *U#A 9

    SAIF*?D .

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    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    83/348

    p

    in8 %=

    a SarBi(ono

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 1

    LIF*?D 5

    MISSI!7

    MISSI!7

    MISSI!7 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SLD? *U#A 5

    SLD? *U#A 10

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    85/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    86/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS$*=

    : 9045 "cs 1

    : "cs

    : ) S?E?! - .

    : 1 )!oon- 1

    !S . 244>444 Seet !S .

    "#S 900 "cs .

    : 51 "oint *otal Inspec "oint : 1.,00 "oint 1

    : 1 "oint *otal Solder "oint : .43,00 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    1 1

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    .9 .9

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    89/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    Line / M

    Date

    !o

    1

    .

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    .

    1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    : SF6DS$*=

    : 9159 "cs .

    : 0 "cs 1

    : ) S?E?! -

    : )!i8t- .

    !S . 21 Seet !S . 1

    "#S : 539 "cs

    : 51 "oint *otal Inspec "oint : 01,39 "oint .

    : 1 "oint *otal Solder "oint : .53,49 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    0 0

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    )Minte-

     *otal %antit(

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    PPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    91/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A .

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    D@ S*=!DI!7

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    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    92/348

    p

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    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 4

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    93/348

    SAIF*?D

    SLD? *U#A .

    SLD? *U#A .

    SAIF*?D 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    94/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    95/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    96/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    97/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11 01!o

    : SF6DS$*=

    : 49 "cs 1

    : "cs

    : 3 ) !I!? - .

    : 1 )!oon- 1

    !S . ...>.... Seet !S .

    "#S 000 "cs .

    : 51 "oint *otal Inspec "oint : 2,000 "oint 1

    : 1 "oint *otal Solder "oint : 15,000 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    4 4

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    .

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    98/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    0

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    )Minte-

    Line / M

    Date

    !o

    1

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    1

    .

    1

    .

    : ctober 11 01   1

    : SF6DS$*=

    : 103 "cs .

    : 0 "cs 1

    : 3 ) !I!? -

    : )!i8t- .

    !S . 99 Seet !S . 1

    "#S : .190 "cs

    : 51 "oint *otal Inspec "oint : 13,190 "oint .

    : 1 "oint *otal Solder "oint : .,490 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    4 4

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    99/348

    4 0 . 1 0 0 0 52

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    100/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    MISSI!7 1

    MISSI!7

    SAIF*?D 1

    LIF*?D 1

    MISSI!7 1

    SAIF*?D 1

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    MISSI!7

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    L+ SLD?

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    101/348

    p

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    a SarBi(ono

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SAIF*?D

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    MISSI!7

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    102/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    103/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    104/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    105/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    106/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 1, 01!o

    : SF6DS$1A

    : 10.9 "cs 1

    : "cs

    : 10 ) *?! - .

    : 1 )!oon- 1

    !S . 1..>.... Seet !S .

    "#S 200 "cs .

    : 51 "oint *otal Inspec "oint : .,200 "oint 1

    : 1 "oint *otal Solder "oint : 94,200 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters .

    9 9

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    9 1. 0 9 1 0 . 0

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    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 1, 01   1

    : SF6DS$1A

    : 1300 "cs .

    : 0 "cs 1: 10 ) *?! -

    : )!i8t- .

    !S . 3 Seet !S . 1

    "#S : 190 "cs

    : 51 "oint *otal Inspec "oint : 1,90 "oint .

    : 1 "oint *otal Solder "oint : 15,90 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    .

     *otal %antit(!7

    Solder PointPPM %

     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    107/348

    1 1

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    0

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    0

    0

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    108/348

    0

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    109/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    MISSI!7 1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    ak diBa8a den8an tar8et

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    111/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    112/348

    slt ""M *ar8et C 100 ""M

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    113/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    114/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    115/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : F"# DS$1A/F"#

    : 50 "cs 1

    : "cs

    : 11)?L?E?!- .

    : 1 )!oon- 1

    S 11,2,3 592>.... Seet !S 11,2,3

    "#S 90 "cs .

    : 51 "oint *otal Inspec "oint : 11,90 "oint 1

    : 105 "oint *otal Solder "oint : 24,000 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    9 9

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    . .

    .

    1 1 5

    1 1 3

    11 19 0 1 9 5 $2

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : F"# DS$1A/F"#

    : 0 "cs .

    : "cs 1

    : 11)?L?E?!-

    : )!i8t- .

    !S 11 0 Seet !S 11 1

    0 "cs

    51 "oint *otal Inspec "oint : 6 "oint .

    : 105 "oint *otal Solder "oint : 6 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

     *otal %antit(!7

    Solder PointPPM %

     *otal %antit(!7

    Solder PointPPM %

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    116/348

    0

    #DIV/0!

    .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

    0 ;eteran8a

    0

    0

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 ;eteran8a

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    117/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0 0 0 0 0 0 0 0 0

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    118/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    LIF*?D 9

    LIF*?D 3

    LIF*?D 9

    LIF*?D .

    LIF*?D 5

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    ak diBa8a den8an tar8et

    n data dari 7edn8 ?mpat

    t

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    120/348

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    slt ""M *ar8et C 100 ""M

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    122/348

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    124/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : F"# DS $*=

    : 0 "cs 1

    : "cs

    : 11 ) ?L?E?! - .

    : 1 )!oon- 1

    S 11,2,3 0 Seet !S 11,2,3

    "#S 0 "cs .

    : 51 "oint *otal Inspec "oint : 6 "oint 1

    : 105 "oint *otal Solder "oint : 6 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    125/348

    0

    #DIV/0!

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    0

    0 0 0 0 0 0 0 0 0

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : F"# DS $*=

    : 50 "cs .

    : "cs 1

    : 11 ) ?L?E?! -

    : )!i8t- .

    !S 11 44 Seet !S 11 1

    5000 "cs

    51 "oint *otal Inspec "oint : 145,000 "oint .

    : 105 "oint *otal Solder "oint : 514,000 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    1 1

    2&'"

    0 0 .

    9 9 1

    9 9

    54 3 0 0 0 9 11 112

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    127/348

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    128/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    ak diBa8a den8an tar8et

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    129/348

    p

    in8 %=

    a SarBi(ono

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    130/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SLD? *U#A 5

    SLD? *U#A

    SAIF*?D 9

    MISSI!7

    SLD? *U#A 1

    SLD? *U#A 4

    SAIF*?D

    MISSI!7 2

    SLD? *U#A 1

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    131/348

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    132/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    133/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    134/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    135/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    136/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : F"# DS 1$1S #!

    : 3414 "cs 1

    : "cs

    : 1 )*+?L?E?- .

    : 1 )!oon- 1

    S 11,2,3 14..>... Seet !S 11,2,3

    "#S 3200 "cs .

    : 51 "oint *otal Inspec "oint : 501,200 "oint 1

    : 105 "oint *otal Solder "oint : 1,013,00 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    1 1 1

    .

    1

    11 11

    .

    4 4 1

    . .

    1 1 .

    1 1 1

    1 1

    5 5 .

    1 1 1

    0

    0 .

    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    137/348

    0

    "(2

    0

    0

    0 !S

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    138/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    15 0 1 5 . &

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : F"# DS 1$1S #!

    : 2000 "cs .

    : "cs 1

    : 1 )*+?L?E?-

    : )!i8t- .

    !S 11 54 Seet !S 11 1

    15200 "cs

    51 "oint *otal Inspec "oint : 404,200 "oint .

    : 105 "oint *otal Solder "oint : 1,9.3,00 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    3 3 .

    11 11 1

    4 4

    .

    22 22 1

    5 5

    .

     *otal %antit(

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    Solder Point

    PPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    139/348

    10 10

    0("20

    1

    1 1

    .

    2 2 1

    5 5

    .

    4 4 1

    5 5

    4 4 .

    0

    0 ;eteran8a

    0

    0

    0 1

    0

    0 .

    0 1

    0

    0 .

    0 ;eteran8a

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    140/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    3 2 0 2 22 10 .5 2

    .

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    141/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    SAIF*?D 1

    L+ SLD? .

    L+ SLD? 9

    SAIF*?D

    LIF*?D 1

    LIF*?D 9

    SAIF*?D 1

    L+ SLD? 5

    LIF*?D 1

    L+ SLD? 9SAIF*?D

    L+ SLD? .

    SAIF*?D 1

    ak diBa8a den8an tar8et

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    142/348

    p

    in8 %=

    a SarBi(ono

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    143/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    L+ SLD? 0

    SAIF*?D 5

    L+ SLD? 0

    L+ SLD? 9

    LIF*?D .

    L+ SLD? .

    S*=!DI!7

    LIF*?D 1

    L+ SLD? .

    S*=!DI!7

    LIF*?D .

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    144/348

    L+ SLD? 10

    MISSI!7 1

    LIF*?D 1

    ak diBa8a den8an tar8et

    n data dari 7edn8 ?mpat

    t

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    145/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    146/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    147/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    148/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    149/348

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    150/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    151/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : F"# DS $*=

    : 20 "cs 1

    : "cs

    : 15 )FU*??!- .

    : 1 )!oon- 1

    S 11,2,3 1500 Seet !S 11,2,3 "#S 2500 "cs .

    : 51 "oint *otal Inspec "oint : .55,500 "oint 1

    : 105 "oint *otal Solder "oint : 2.,400 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    1 1 1

    .

    3 3 1

    1 1

    . . .

    11 1

    1 1 .

    1 1 1

    1 1

    1 1 .

    1 1 1

    . .

    .

    5

    2 2 9

    1 1 4

    . . 1 1 2

    1 1 3

    1 1 10

    1 1 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    0

    $0"'

    0

    0

    0 !S

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    153/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    10 1 .9 4 1 . 1 ($

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : F"# DS $*=

    : 2140 "cs .

    : "cs 1

    : 15 )FU*??!-

    : )!i8t- .

    !S 11 1... Seet !S 11 1

    2000 "cs

    51 "oint *otal Inspec "oint : .2,000 "oint .

    : 105 "oint *otal Solder "oint : 2.,000 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    1 1

    $0"

    .

    0 0 .

    4 4 1

    5 5

    5 5 .

    1 1 .

    15 4 1 5 .0 0 0 0 (

     *otal %antit(

    !7

    Solder Point

    PPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    154/348

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    155/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    L+ SLD?

    SLD? *U#A 5

    L+ SLD? .

    SLD? *U#A 5

    SLD? *U#A

    SLD? *U#A 5

    SLD? *U#A 9

    SLD? *U#A 9

    SLD? *U#A 9

    SLD? *U#A 1

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    156/348

    p

    in8 %=

    a SarBi(ono

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    157/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    SAIF*?D 1

    SAIF*?D

    L+ SLD? 5

    SLD? *U#A .

    SLD? *U#A 9

    SLD? *U#A

    SLD? *U#A .

    L+ SLD? .

    L+ SLD? 9

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    158/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    159/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    160/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    161/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    162/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    163/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : SF6DS$1E%

    : 9400 "cs 1

    : "cs

    : 14 )SI$*??!- .

    : 1 )!oon- 1

    S 11,2,3 Seet !S 11,2,3

    "#S 4000 "cs .

    : 51 "oint *otal Inspec "oint : 54,000 "oint 1

    : 105 "oint *otal Solder "oint : 45,000 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    11 11 1

    1 1

    . . .

    1

    1 1 .

    1 1 1

    1 1

    1 1 .

    1 1 1

    0

    0 .

    0 1

    0

    0 .

    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

    Solder PointPPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    164/348

    0

    &"$

    0

    0

    0 !S

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    165/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    1 2 0 0 5. 0 1 0 '

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : SF6DS$1E%

    : 530 "cs .

    : "cs 1

    : 14 )SI$*??!-

    : )!i8t- .

    !S 11 4 Seet !S 11 1

    5400 "cs

    51 "oint *otal Inspec "oint : 122,400 "oint .

    : 105 "oint *otal Solder "oint : 52,500 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    9 9

    "$$

    .

    1 1

    1 1 1

    . 0 15 1 0 0 22

     *otal %antit(

    !7

    Solder Point

    PPM %

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    166/348

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    167/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    MISSI!7

    SAIF*?D 1

    L+ SLD? .

    L+ SLD?

    L+ SLD? .

    L+ SLD? 2

    L+ SLD? 1.

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    168/348

    p

    in8 %=

    a SarBi(ono

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    169/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    L+ SLD? .

    MISSI!7 1

    S*=!DI!7 1

    SAIF*?D 1

    L+ SLD?

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    170/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    171/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    172/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    173/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    174/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    175/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : DS$1E%

    : 10 "cs 1

    : "cs

    : 1 )S?E?!*??!- .

    : 1 )!oon- 1

    S 11,2,3 00 Seet !S 11,2,3

    "#S 100 "cs .

    : 51 "oint *otal Inspec "oint : 53,00 "oint 1

    : 105 "oint *otal Solder "oint : 15,200 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    1 1

    2"2

    1

    1 1 .

    1

    1 1

    .

    1 1 1

    5 5

    5 5 .

    1 1 1

    0

    0 .

    0 1

    0

    0 .

    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    176/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    0

    0

    0

    . 9 1 0 4 1 0 . $

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    )Minte-

    Line / M

    Date

    !o

    1

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    1

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    1

    .

    : ctober 11, 01   1

    : DS$1E%

    : .550 "cs .

    : "cs 1

    : 1 )S?E?!*??!-

    : )!i8t- .

    !S 11 4.. Seet !S 11 1

    .200 "cs

    51 "oint *otal Inspec "oint : 199,200 "oint .

    : 105 "oint *otal Solder "oint : .39,00 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

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    .

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     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    177/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    178/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    SAIF*?D 1

    SAIF*?D 1

    L+ SLD? 1

    L+ SLD? .

    MISSI!7 1

    ak diBa8a den8an tar8et

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    179/348

    p

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    ion "art #ode Item !7 %*@ Countermeasure

    L+ SLD?

    L+ SLD? 9

    SAIF*?D

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    L+ SLD?

    L+ SLD? 1

    L+ SLD? .

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    180/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    181/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    182/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    183/348

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    184/348

    SMT Daily Control Check Sheet Line / M

    Date

    : ctober 11, 01!o

    : DS$1E%

    : 1050 "cs 1

    : "cs

    : 12 )?I7A* *??!- .

    : 1 )!oon- 1

    S 11,2,3 144>44 Seet !S 11,2,3

    "#S 10400 "cs .

    : 51 "oint *otal Inspec "oint : 5.5,400 "oint 1

    : 105 "oint *otal Solder "oint : 1,10,500 "oint

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters.

    1 1 1

    4 4

    1 1 .

    9 9 1

    9 9

    1 1 .

    1 1 1

    . .

    1 1 .

    1 1 1

    1 1

    1 1 .

    1 1 1

    1 1

    0 .

    0 5

    0 9

    0 4

    0 0 2

    0 3

    0 10

    0 11

    0 1

    0 1.

    0 15

    0 19

    0

    0

    0 ;eteran8a

    00

    0 1

    0

    0 .

    0 1

    0

    0 .

    0

     *otal %antit(!7

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    185/348

    0

    2"'

    0

    0

    0 !S

    0

    0

    0

    0

    0

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    0

    0

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    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    0

    0

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    186/348

    0

    0

    0

    0

    0

    0

    0

    0

    0

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    . 1. 1 1 11 0 0 0 2$

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

    Line / M

    Date

    !o

    1

    .

    1

    .

    1

    .

    : ctober 11, 01   1

    : DS$1E%

    : 1029 "cs .

    : "cs 1

    : 12 )?I7A* *??!-

    : )!i8t- .

    !S 11 102 Seet !S 11 1

    1090 "cs

    . "oint *otal Inspec "oint : .0,90 "oint .

    : 105 "oint *otal Solder "oint : 1,044,000 "oint 1

    #ode Sited Missin8 eerse Solder *oc Low Solder Standin8 Lited ters

    . .

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    1

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    1

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  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    187/348

    Down *ime )*roble- *roble #ontents *otal *ime =cc> Incar8e "ersons

    )Minte-

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    188/348

    Follow Up & Feedback Final Inspection

    tion "art #ode Item !7 %*@ Countermeasure

    SAIF*?D 1

    L+ SLD? 1

    MISSI!7

    SAIF*?D 1

    SAIF*?D 1

    L+ SLD?

    L+ SLD? 1

    MISSI!7 1

    L+ SLD?

    ak diBa8a den8an tar8et

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    189/348

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    190/348

    Follow Up & Feedback Final Inspection

    ion "art #ode Item !7 %*@ Countermeasure

    MISSI!7 1

    L+ SLD? 1

    MISSI!7 1

    L+ SLD?

    L+ SLD?

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    191/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    192/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    193/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    194/348

    slt ""M *ar8et C 100 ""M

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    195/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    196/348

    Sit 1 )!oon- Line DS 1$1L /LDD Side =

    1 . 5 9 4 2 3

    eet 2 109 190 0 0 49 .00 49 190 0

    s 1 200 100 0 0 9500 500 9000 100 0

    . 5400 .400 0 0 1400 00 19000 .400 0

    11 53 0 0 154 54 124 112 0

    0 145000 5000 0 0 102000 52000 100000 5000 0

    se Solder "oint 105. 05 HDIE/0 HDIE/0 1.9 392 1240 531 HDIE/0

    - Sit )!i8t- Line DS 1$1L/LDD Side =

    eet 2 300 0 0 19 99 1000 290 00 9

    s 1 00 0 0 1500 500 2000 4200 9400 1200

    . 1400 0 0 500 1400 5000 0500 14200 9500

    1 0 0 15 44 131 1.. 15. 3

    0 155000 0 0 2000 25000 140000 1.4000 11000 .4000

    se Solder "oint 1955 HDIE/0 HDIE/0 900 24 1135 32 1 435

    : **=L Sit

    eet 2 139 190 0 19 100 1.00 159 290 9

    s 1 19500 100 0 1500 3400 10500 11200 4200 1200

    . 5400 .400 0 500 2200 .100 .9500 0500 9500

    .3 53 0 15 1 . .13 41 3

    s 1 9 0 1 14 11 0

    0 .02000 5000 0 2000 13000 02000 .4000 1.4000 .4000

    se Solder "oint 44 05 HDIE/0 900 1105 11.3 1.9 1313 435

     *ar8et C 190 190 190 190 190 190 190 190 190 190

    mponents/"ieces

    lder "oint/"ieces

    mponents/"ieces

    lder "oint/"ieces

    mponents/"ieces

    lder "oint/"ieces

    ppmLine DS 1$1L /LDD Side =Line DS 1$1L/LDD Side =

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    197/348

    . 5 9 4 2 3 10 11 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    198/348

    1. 15 19 14 1 12 13 0 1 . 5

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    190 190 190 190 190 190 190 190 190 190 190 190.DS/1DD

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    199/348

    14 1 12 13 0 1 . 5 9 4

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    200/348

    2 3 .0 .1

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0

    0 0 0 0 4

    0 0 0 0

    HDIE/0 HDIE/0 HDIE/0 HDIE/0

    190 190 190 190

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    201/348

    .0 .1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    202/348

    Sit 1 )!oon- Line . DS 1$1L"+ Side =

    1 . 5 9 4 2 3 10

    eet 5 0 0 0 100 13 .. 19 90 4 9

    s 1 500 5400 9400 500 4000 1400 1200

    . 0 0 0 00 1.200 14200 1400 12000 5200 9500

    3 149 .0 11 21 19

    0 0 0 0 52000 3000 11000 25000 10000 .000 .4000

    se Solder "oint HDIE/0 HDIE/0 HDIE/0 1454 13. 434 .32 192 9.1 .5

    - Sit )!i8t- Line . DS 1$1L "+ Side =eet 5 0 0 00 100 .. 12. 4 00 2. 15

    s 1 5200 500 9400 5500 4500 5200 000 .500

    . 0 0 15500 00 14200 1.00 1300 15500 4000 1000

    195 21 190 1.0 24 101 39 102

    0 0 0 34000 52000 11000 22000 12000 34000 50000 42000

    se Solder "oint HDIE/0 HDIE/0 1405 1422 1..3 15 .5 109 .9 1922

    **=L Sit

    eet 5 0 0 00 00 59 51 55 590 190 1

    s 1 0 0 5200 5200 1000 10000 10400 10200 .400 900

    . 0 0 15500 15500 .0400 .0000 .1200 .500 10200 19400

    0 0 195 140 .19 5. 94. .1 14 ..

    s 12 4 2 5 1 12 .0 0 0 34000 34000 05000 00000 1000 14000 000 105000

    se Solder "oint HDIE/0 HDIE/0 1405 144 1955 140 494 1555 555 50

     *ar8et C 1 190 190 190 190 190 190 190 190 190 190

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    )CC 190 ppm)!oon- Line . DS 1$1L"+ Side =

    )!i8t- Line . DS 1$1L "+ Side =

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    203/348

    . 5 9 4 2 3 10 11 1 1.

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    15 19 14 1 12 13 0 1 . 5 9 4

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0

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    0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    190

    90 190 190 190 190 190 190 190 190 190 190 190 190 1901

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    205/348

    12 13 0 1 . 5 9 4 2

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    206/348

    49

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    207/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    Sit 1 )!oon- Line . DS 1$1L /#! Side =

    1 . 5 9 4 2 3

    eet 5 .9 92 0 0 50 0 0 0 0

    s 1 200 1500 0 0 340 0 0 0 0

    . .500 500 0 0 220 0 0 0 0

    23 1 0 0 0 0 0 0 0

    0 194000 2000 0 0 1300 0 0 0 0

    se Solder "oint 91 53 HDIE/0 HDIE/0 105 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    Sit )!i8t- Line . DS 1$1L/#! Side =

    eet 5 .02 0 0 0 ... 0 0 0 0

    s 1 500 0 0 0 2000 0 0 0 0

    . 00 0 0 0 5000 0 0 0 0

    0 0 0 5. 0 0 0 0

    0 152000 0 0 0 140000 0 0 0 0

    se Solder "oint 153 HDIE/0 HDIE/0 HDIE/0 43 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    **=L Sit

    eet 5 4.. 92 0 0 .. 0 0 0 0

    s 1 1900 1500 0 0 2340 0 0 0 0

    . 59400 500 0 0 4220 0 0 0 0

    111 1 0 0 4. 0 0 0 0s 0 0 0 0 0 0 0 0 0

    0 .05000 2000 0 0 1300 0 0 0 0

    se Solder "oint .49 53 HDIE/0 HDIE/0 .9 HDIE/0 HDIE/0 HDIE/0 HDIE/0

     *ar8et C 1 190 190 190 190 190 190 190 190 190

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    *ar8et C 190 ppm

    Sit 1 )!oon- Line . DS 1$1L /#! Side =

    Sit )!i8t- Line . DS 1$1L/#! Side =

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    . 5 9 4 2 3 10 11 1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    210/348

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    211/348

    14 1 12 13 0 1 . 5 9

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    212/348

    2 3 .0 .1

    0 0 0 0

    0 0 0 0

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    HDIE/0 HDIE/0 HDIE/0 HDIE/0

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    190 190 190 190

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    213/348

    .0 .1

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    214/348

    Sit 1 )!oon- Line 5 DS $1A/F"# Side =

    1 . 5 9 4 2 3 10

    eet 4 05 30 3 992 51. 590 5 2 4. 22

    s 59 99 990 ..90 59 00 2. 1444 199 19

    .. 1.359 124 12190 110990 2149 23100 3.594 9532 9139 9439

    9 29 2 153 53 21 141 21 3 12

    105 5.3500 9522 900 .52500 9500 20200 3592 1.45 14.200 13500

    se Solder "oint 929 152 150 52 130 1001 95 54 52 1.

    - Sit )!i8t- Line 5 DS $1A/F"# Side =eet 4 41. 51. 00 934 92. 900 95 34 45 1

    s .49 59 100 .99 .900 .000 .90 59 .290 149

    .. 119 2149 .3400 1139 119900 33000 1090 1999 1090 9.49

    4 50 45 1.5 194 10 02 124 153 2

    105 .200 9500 15200 .1200 .45000 .1000 ..2000 534400 500500 143000

    se Solder "oint 14 199 91. .40 53 959 419 .9 . 54

    : **=L Sit

    eet 4 1.1 1... 3 1195 334 390 1015 105 305 992

    s 1 300 33 190 439 939 900 402 4551 959 ..90

    .. 4000 4.301 990 299 1319 122100 0004 199. 1309 110990

    .13 19 2. 09 591 .43 4 2 04

    s .3 1 9. 19 5. 41 1 0 1105 21400 2.1422 12000 000 41500 93200 4.92 443245 94500 .52500

    se Solder "oint .22 190 .34 .3. ..0 41 92. .33 505 931

     *ar8et C 1 190 190 190 190 190 190 190 190 190 190

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    )CT)*+, 202 -ppmLine 5 DS $1A/F"# Side =

    Line 5 DS $1A/F"# Side =

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

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    . 5 9 4 2 3 10 11 1 1.

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    216/348

    15 19 14 1 12 13 0 1 . 5 9 4

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    90 190 190 190 190 190 190 190 190 190 190 190 190 190

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    217/348

    12 13 0 1 . 5 9 4 2 3

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    218/348

    .92

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    219/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    220/348

    Sit 1 )!oon- Line 5 DS 1$1L "+ Side =

    1 . 5 9 4 2 3 10

    eet 2 0 0 0 0 0 0 0 0 0 0

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    se Solder "oint HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    Sit )!i8t- Line 5 DS 1$1L "+ Side =

    eet 4 0 0 0 0 0 0 0 0 0 0

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    se Solder "oint HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0 HDIE/0

    : **=L Sit

    eet 4 0 0 0 0 0 0 0 0 0 0

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     *ar8et C 1 190 190 190 190 190 190 190 190 190 190

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    mponents/"ieces

    der "oint/"ieces

    )CT)*+, 202 -pmLine 5 DS 1$1L "+ Side =

    Line 5 DS 1$1L "+ Side =

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    221/348

    . 5 9 4 2 3 10 11 1 1. 1

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    15 19 14 1 12 13 0 1 . 5 9 4

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    90 190 190 190 190 190 190 190 190 190 190 190 190 190

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    223/348

    12 13 0 1 . 5 9 4 2 3

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    224/348

    0

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    225/348

  • 8/19/2019 Production-Sanyo Pick Up on, 2012 October 12

    226/348

    Sit 1 )!oon- Line 9 DS 1$1L F"# Side =

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