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Production of precision parts – the Dynafix system
Required air pressure 6 ±1 bar.
Repetition accuracy – within 0.002 mm.
THE DYNAFIX SYSTEM Measures to reduce the downtime of your machines are significantly more worth while than chasing seconds in the actual machining process. What matters is to keep the machines running. And that’s when you need an interface that gives fast setting-up.
Dynafix is just such an interface for larger workpieces. Setting-up in parallel away from the machine while it is working and then setting up in a matter of seconds in the stationary machine. Important for long runs, but crucial for the profitability of short runs or one-piece production.
Dynafix is suitable for use in tough work environments, with automatic air-blast cleaning of the references and peripheral sealing. The easily-handled aluminium pallets have reference elements of hardened, high-alloy steel and directly measurable Z-references. To make changing-in of heavier workpieces easier the locking mechanism has a built-in soft landing function.
Dynafix is especially well suited as a basic system for clamping to the machine table in mixed-production operations, since all pallets from the MacroJunior, Macro and MacroMagnum systems can be clamped in Dynafix chucks using chuck adapters – small and large workpieces in the same basic clamping system.A number of terms which occur in the tables are explained below:
VDP (vibration-damped palletising)Vibration during machining has a crucial effect on production capacity. VDP allows machining with higher cutting data and better utilisation of the machine capacity.
The Dynafix range includes a vibration-damped chuck. VDP brings a considerable increase in productivity within reach.
3RefixA number of the Dynafix products have been adapted for System 3R’s patented expanding mandrels in the 3Refix positioning system.
3Refix Ø10 in pallets for quick and precise repositioning of the workpiece for further processing, for example after heat treatment.
3Refix Ø20 in chucks for quick and precise positioning on the machine table.
Locking force – 60 000 N
Fixed index positions 4x90º
üüüü
OVERVIEW OF PALLETS
280x280 mm Articel number Feature
ALUMINIUM 3R-771.2
ALUMINIUM, GROUND 3R-772.2
ALUMINIUM T-SLOT 3R-DE772-T8.40
HARDENED STEEL, M8 3R-DE772-M8 M8 THREADS
MAGNETIC TABLE 3R-772.2-MT
NOTE: Recommended maximum workpiece weight 250 kg
NOTE: Recommended maximum size of workpiece 350x350/Ø400 mm
400x400 mm Articel number Feature
ALUMINIUM 3R-774-AL
NOTE: Recommended maximum workpiece weight 250 kg
NOTE: Recommended maximum size of workpiece 400x400/Ø500 mm
Articel number Feature
MASTER PALET 3R-776.1-2
REFERENCE ELEMENT 3R-771.7
LIFTING GRIP U-20344
PNEUMATIC ACTUATOR 3R-611.4 HAND-OPERATED
PNEUMATIC ACTUATOR 3R-611.2 HAND-OPERATED
3REFIX EXPANDING MANDREL 3R-901-20E Ø20 mm
CODE CARRIER 3R-863.01-10
OVERVIEW OF ACCESSORIES
OVERVIEW OF CHUCKS AND CHUCK ADAPTERS
Table chucks Article number Feature
PNEUMATIC AUTOMATIC / MANUAL 3R-770-1
PNEUMATIC AUTOMATIC / MANUAL 3R-770-4 WITH ALIGNMENT REFERENCE
PNEUMATIC AUTOMATIC / MANUAL 3R-770.19-1 3REFIX Ø20
PNEUMATIC AUTOMATIC / MANUAL 90356.10 FOR CHUCK ADAPTERS. WITH FIXING LUGS
PNEUMATIC AUTOMATIC / MANUAL 90576.05 FOR CHUCK ADAPTERS. WITHOUT FIXING LUGS
PNEUMATIC AUTOMATIC / MANUAL 3R-770-5 FOR FIVE-AXIS MACHINES
PNEUMATIC AUTOMATIC / MANUAL 90718.04 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 3R-770.6-1 BUILT-IN PNEUMATIC MACRO CHUCK
PNEUMATIC AUTOMATIC / MANUAL D-20130 THROUGH HOLES Ø110 mm
PNEUMATIC MANUAL D-20129 BUILT-IN MANUAL MACRO CHUCK
Chuck adapters Article number Feature
MANUAL 90360 DYNAFIX MACRO x4
PNEUMATIC AUTOMATIC / MANUAL 90356.22 DYNAFIX MACRO
PNEUMATIC AUTOMATIC / MANUAL 90356.21 DYNAFIX MACROCOMBI
PNEUMATIC AUTOMATIC / MANUAL 90356.20 DYNAFIX MACROMAGNUM
DYNAFIX...
… reduces setting-up times
… has peripheral sealing, which tolerates severe working environments
… has easily-handled aluminium pallets
… ensures precision and quality
… has pallets with directly measurable Z-references
… has automatic air-blast cleaning of the references
… has enhanced clamping force – turbo locking
… is suitable for automatic changing with System 3R’s automation program
EUROPE
System 3R Europe GmbHWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]
Chech Republic & SlovakiaSystem 3R CzechTiskarska 10/257CZ-108 28 PRAHA 10tel +420 234 054 224fax +420 234 054 225e-mail: [email protected]
France & PortugalSystem 3R France56 Boulevard de CourcerinLes Espaces Multiservices 15F-77183 CROISSY BEAUBURGtel +33-01 60 95 90 80fax +33-01 60 37 88 16e-mail: [email protected]
Germany & BeNeLuxSystem 3R DeutschlandWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]
Italy & SpainSystem 3R ItaliaVia Ponchielli, 2/4IT-20063 CERNUSCO SUL NAVIGLIO (MI)tel +39 02 92 38 821fax +39 02 92 11 23 19e-mail: [email protected]
ScandinaviaSystem 3R NordicSorterargatan 1SE-162 50 VÄLLINGBYtel +46-08 620 20 00fax +46-08 38 81 84e-mail: [email protected]
Järfälla HärdverkstadElektronikhöjden 8SE-175 43 JÄRFÄLLAtel +46-08 580 125 50fax +46-08 580 126 55e-mail: [email protected]
Switzerland & AustriaSystem 3R Schweiz AGWilerstrasse 98CH-9230 FLAWILtel +41-071 394 13 50fax +41-071 394 13 60e-mail: [email protected]
TurkeySystem 3R TürkiyeAbdi Ipekci Cad. Ozel Idare Is Merk 150/209Bayrampasa 34030 ISTANBULtel +90-212 613 8062-8063fax +90-212 613 8069e-mail: [email protected]
United KingdomSystem 3R UKParadise WayWalsgrave Triangle Coventry, West MidlandsCV2 2ST, United Kingdomtel +44-02476 538653fax +44-02476 538695e-mail: [email protected]
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ASIA
Far East, China & IndiaSystem 3R Far East Pte.Ltd.6 Harper RoadLeong Huat Building, 01-01SINGAPORE SG-369 674tel +65-6289 4811fax +65-6289 3011e-mail [email protected]
Shanghai Contact Office tel +86-21 6432 7927fax +86-21 6432 7928e-mail [email protected]
Beijing Contact Officetel +86-10 8225 1632fax +86-10 8225 1635
Guangdong Contact Officetel +86-769 8162 0628fax +86-769 8162 0638
Malaysia Contact Officetel +60-03 7877 4785fax +60-03 7877 5948
Taiwan Regional Officetel +886-02 2278 3126fax +886-02 2278 3108
Thailand Contact Officetel / fax +66-2 6422 764
Japan & KoreaSystem 3R Japan CO., Ltd.Kaki Building2-5-22, Suido, Bunkyo-kuTOKYO JP-112-0005tel +81-03 5840-7383fax +81-03 5840-8723e-mail [email protected]
Nagoya Regional Officetel +81-052 774 6250fax +81-052 774 6285
Osaka Regional Officetel +81-06 6396 1500fax +81-06 6396 2855
System 3R International ABSorterargatan 1, SE-162 50 VÄLLINGBYtel +46-08 620 20 00, fax +46-08 759 52 34, e-mail: [email protected], www.system3r.com
Combi, Delphin, Dynafix, Locx, LX, Macro, One Minute Set-Up, One System Partner, R2R, System 3R, VDP, WorkMaster, WorkPal, WorkPartner, WorkShopManager, 3HP, 3R, 3Ready-To-Run and 3Refix are registered trademarks of System 3R.
AMERICAS
System 3R USA Inc.Headquarters & Technical Center915 Busse RoadELK GROVE VILLAGE, US-IL 60007tel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
Canada & Eastern MItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AZ, CA, CO, ID, MT, NM, NV, OR, UT, WA, WY & Mexicotel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
IA, MN, ND, NE, SD & WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AR, IN, KY, OH & TNtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AL, FL, GA, LA, MS, NC, SC & TXtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
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CT, DC, DE, MA, MD, ME, NH, RI, VA, VT & WVtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
Eastern WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
For further information, see www.system3r.com
