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Production capabilities QUALITY YOU SEE 2019

Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

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Page 1: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Production capabilities

QUALITY YOU SEE

2019

Page 2: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

CONTENTS

1. Company profile

1

2. Production capabilities

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Page 3: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Section 1

Company profile

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Page 4: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

COMPANY PROFILEOPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies. OPTIX designs, produces and markets its own series of thermal imaging and night vision devices, day scopes and integrated

systems for strategic surveillance and security. The company offers in its portfolio innovative solutions for the sectors of defence, security, nature protection, sport's hunting optics, medicine and industry.

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Page 5: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OPTIXACHIEVEMENTS

OPTIX is a trustful supplier of optical components, opto-mechanical

assemblies, complete systems and devices to more than 45 countries

worldwide

OPTIX introduces a system of quality management that meets the

requirements of ISO 9001:2015, ISO 14001:2015, ISO / IEC 27001:2013, BS

OHSAS 18001:2007 and AQAP 2110

OPTIX has managed integrating into supply chains of world well recognized

companies as AIRBUS Group, BERRETTA , LEONARDO Helicopters etc.

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Page 6: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OPTIXACHIEVEMENTS

Still OPTIX is the only Bulgarian company nominated with an

innovation project within Horizon 2020 in the field of security

20 years serving successfully the customers' missions

Joint venture projects experience through the companies

SCHOELLY-OPTIX and MICRO OPTICS EUROPE

Products enlisted into the NATO Codification system

OPTIX systems were selected to protect 8 countries' national

borders 5Confidential

Page 7: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Passion to share experience and achieve

excellence

OPTIX GREATEST

ASSET: THE PEOPLE

6

• 510 employees

• 36 years average age

• 86 engineers

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Page 8: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OUR HISTORY

1998

OPTIX was founded

BIRTH

1999

The company builds its first

facilities. On the 5th of February

the first optical element was

produced

BEGINNING

2000

Spherical and Micro-optics

workshop was built

NEW OPTICS

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Page 9: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

2002

ISO 9001:2000 was received. The

single tube night vision goggles

DIANA were certified by the

Ministry of Defense of Bulgaria.

The company won three

international competitions for

supply of equipment for night

surveillance

QUALITY

2004

A Joint venture with a leading

German producer of endoscopes

was formed

COOPERATION

2006

OPTIX is one of the first

companies in Bulgaria with a

certification in accordance with

NATO standards AQAP 2110. The

company won the contest for

"Investor of the Year" in the

category "Investments in high

technologies"

SUCCESS

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Page 10: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

2007

OPTIX implemented an integrated

management system with five

standards: ISO 9001:2000 –

Quality management, ISO

27001:2005 – Information Security,

ISO 14001:2004 – Environmental

protection, AQAP 2110 – Military

Standard NATO, OHSAS

18001 :1999 – Healthy and safe

working conditions

COMPLIANCE

2010

OPTIX as part of the international

consortium ATO signed a contract

for the building of integrated

surveillance system for the

Bulgarian Black sea border – the

Blue Border project

SECURITY

2012

The IR and UV objectives

workshop was opened, built with

investment of 5.8 M BGN

TECHNOLOGIES

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Page 11: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

2014

OPTIX opened a new facility for

middle and large optics

PRODUCTION

2016

OPTIX was nominated with a

project in a Horizon 2020

program. New R&D facility was

opened

INNOVATIONS

2018

The future is under our scope

ANNIVERSARY

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Page 12: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

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Companylocations

- Industrial park "Dr. Chochev" located inthe town of Panagyurishte, buildings of3500 sq.m

- Industrial building “OPTIX”, in the town ofPanagyurishte, buildings of 850 sq.m

- "Technology Park Optix", located 2.5 kmnorthwest of the town of Panagyurishte,buildings of 2845 sq.m

- “Industrial unit Popintsi" located in thevillage Popintsi, 13 km southeast ofPanagyurishte, buildings of 1286 sq.m

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Page 13: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Section 2

Production capabilities

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Page 14: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

CUSTOM IR OPTICS

OPTIX manufactures high precision IR optics with flat, spherical, aspherical and diffractive surfaces per customer's specifications.

We can offer both prototype and large serial production runs from Ge, Si, ZnS, CaF2, Gasir.

Custom AR coatings and DLC coatings available.

13

Diamond turning equipment:

Nanotech UPL-250

Nanotech FG-350

Nanotech UPL-450

Software:

NanoCAM 2D

Diffsys 2D

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Page 15: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OPTIX also implements conventional IR lenses processing for variety of projects of our customers.

CUSTOM IR OPTICS

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Page 16: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

CUSTOM IR OPTICS

Aspherical IR Optics

Diameter: 10 mm to 300

mm

Surface accuracy: N - 0,3

Roughness (RMS): <3 nm

Centering accuracy: <30"

Surface quality: 20-10 up to

20 mm; 40-20 above 20 mm

Diffractive surfaces

Flat IR Optics

Diameter: 10 mm to 200 mm

Parallelism: up to 3'

Surface accuracy: N - 0,2

Roughness (RMS): 0.7-0.9 nm;

ZnS <3 nm

Surface quality: 20-10 up to

30 mm; 40-20 30 mm - 60

mm; 60-40 60 mm and above;

80-50 ZnS

Spherical IR Optics

Diameter: 10 mm to 180

mm 300 mm

Surface accuracy: N - 0,2

Roughness (RMS): <1 nm;

ZnS<3 nm

Centering accuracy: <30"

Surface quality: 20-10 15-60

mm; 40-20 60 mm and

above; 80-50 ZnS

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Page 17: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS

Equipment:Satisloh SPM-140, SPM-30, SPS-140, SPS-30;OptoTech SPK-60, SM-50;

Software:POLyCAM 2D and 3D SoftwareADAPT 2D and 3D software

Centrir:Satisloh C-50, C-2 SL

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OPTIX manufacturers a wide range of

precise glass spherical and aspherical

optical components in various shapes and

size. We utilize both conventional and

CNC technologies to accurately fabricate

lenses complying all our customers’

demands.

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Page 18: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OPTIX also implements conventional glass spherical and aspherical optics for variety of projects of our customers.

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CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS

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Page 19: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Glass Spherical Optics

Materials: Optical glass,

Quartz glass, Fused Silica

Diameter: 10 mm to 250

mm

Ct tolerance: +/- 0,02 mm

Surface accuracy: /10

Roughness (RMS): <1.5 nm

Centering accuracy: 10-50 mm

1'; 50-100 mm 2'; 100-250

mm 3'

Surface quality: ISO 10110

Glass Aspherical Optics

Materials: Optical glass,

Quartz glass, Fused Silica

Diameter: 20 mm to 100

mm

tolerance: 0.01

Ct tolerance: +/- 0.03 mm

Roughness (RMS): 1.5 nm

Centering accuracy: 10-50

mm - 30"; 50-100 mm -1'

Surface quality: ISO 10110;

MIL 13830

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CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS

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Page 20: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

CUSTOM FLAT OPTICS

OPTIX offers a cost-effective custom

fabrication of precise flat optical

components: prisms, color filters,

windows, wedges, reticles and

beamspliters.

We do both optical contact and optical blocking, single-side and double-side polishing technologies.

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Equipment:

• double-side polishing machines

• single-side polishing machines

• single-side grinding machines

• milling machines

• lapping machines

• double-side grinding machines

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Page 21: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

The following solutions that could be implemented as endoscopy spare-parts are available at OPTIX:

- Compact prisms – three prisms assemblies with dimensions from 0.5 to 3 mm

- 90° prisms with dimensions from 0.5 to 5 mm

- Rhomboid prisms with roof - with roof deviation 90°+\-4 arcsec

- Abbe Koenig prisms

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CUSTOM MICRO PRISMS

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Page 22: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Technical characteristics:

Materials: Optical glass, Quartz

glass

Forms: Flat-parallel plates,

wedges, prisms

Diameter: 1.5 mm- 200 mm

Surface accuracy: /10

Parallelism: 3"; angles error 3"

Tolerance of linear dimensions:

+/- 0,01 mm

Thickness tolerance: +/- 0,01

mm

Roughness (RMS): <1 nm

Surface quality: ISO 10100, MIL

13830

Metrology

Goniomat (Trioptics)

Interferometer (Zygo)

Goniometer (ГС 5)

Optical Comarator (Kegence)

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CUSTOM FLAT OPTICS ANDMICRO PRISMS

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Page 23: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

OPTICAL COATINGS

Equipment:Coating machines:

IR coatings (MWIR/ LWIR)UV/ Visible/ NIR/ SWIRMetal coatings(Bühler, Leybold, Balzers and Tecport)

Measurement equipment:

Spectrophotometers (Perkin Elmer, Shimadzu)

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IR coatings on materials like Ge/Si/ ZnS/

Gasir and high efficiency anti-reflective

and DLC/ High Durability.

High efficiency anti-reflective coating for

Visible/ NIR/ UV spectrum on optical glass

and sapphire.

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Page 24: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

VIS Spectrum Coating

NIRSpectrum

Coating

UV SpectrumCoating

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Page 25: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

MECHANICS

OPTIX has multi-axis, turning and millingcapabilities for mechanical items fromAluminium, Magnesium, Brass and Steeland alloys.

We manufacture custom mechanicalcomponents for integration into variousoptical systems.

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Equipment:

• Machining center MAZAK 510 C• 5 axis Machining center MAZAK Variaxis 5X• Program cutter ASIERA• Program lathe Mazak QTN 100, QTS 100 MS• Program lathe Mazak QTN 250 MS, 250 MY• HAAS VF2• HAAS Mini mill• Program lathe Takisawa TC 350

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Page 26: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

• Housings for medical, defence, space and civil applications

• Turned components with diameter up to 250 mm and tolerances up to 0.01

• Milled elements with dimensions up to 400x400x350 mm and tolerances up to 0.01

• Various types of precise rails, mounting rings and holders

• Laser Engraving on round and flat surfaces

MECHANICS

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Page 27: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

ASSEMBLY

OPTIX ensures technologies for assemblies for:

- Industrial production- Machine measurement and vision- Government and law enforcement solutions- Integrated systems solutions- Sports and hunting optics

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OEM solutions:

• Sensor assemblies

• Opto-mechanical assemblies

• Opto-electronic assemblies

• Final products

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Page 28: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

.

ASSEMBLY

Apart from the traditional opto-mechanical and opto-electronic production OPTIX is constantly acquiring new technologies in the field of electronics and software

.

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Page 29: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

MEASUREMENT AND METROLOGY EQUIPMENT

OPTIX guarantees the quality of thedelivered components, assemblies anddevices through a certified system forcontrol.

This is implemented by using modernmeasurement and metrology equipment.

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Page 30: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

Aspheric measurement equipment – ZYGO, MAHR

Flat interferometer ZYGO Verifire

CMM DEA-Hexagon

FISBA Interferometer

Goniometers

Spectrophotometers

MEASUREMENT AND METROLOGY EQUIPMENT

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Page 31: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

TESTING LABORATORY

OPTIX Testing laboratory is accredited according to BDS EN ISO / IEC 17025:2006 and is eligible to perform tests over optical and optoelectronic elements, assemblies and devices.

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Page 32: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

We are equipped with programmable chambers for controlling temperature, humidity, simulating specific environmental conditions for accelerated and real-time aging.

We can also test and verify standards for vibration, transportation and single shots through our mechanical test stations.

TESTINGLABORATORY

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Page 33: Production capabilities QUALITY YOU SEE€¦ · COMPANY PROFILE OPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies

QUESTIONS

OPTIX JSC

65, Zahari Stoyanov Str., 4500, Panagyurishte, BulgariaE-mail: [email protected] +359 357 6 41 25Fax +359 357 6 30 97

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