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Overview of Knauf Products And Systems
Product & System 11/2013
I . Gypsum Plasterboard a . Standa rd 1 b. Mois tu resh ie ld 1 c. Densesh ie ld 1 d. F i resh ie ld 2 e. Soundsh ie ld 2 f . F i reboa rd 2
I I . Acoust ic and Aesthet ic a . Per fo rated Express ive Gypsum P las terboard i . Aper tu ra (C leaneo) 1. Random 8/15/20 3 2. C i r cu la r 8/12/50 3 3. Square 8/18 3 4. Square 12/25 3 i i . Danol ine 1. T i le 4 2. Des ignpanel 1200 4 3. Be lgrav ia 5 4. P laza 5 b. Herades ign Magnes i te Bonded Wood Wool Pane l 1. Super f ine 6 2. F ine 6 3. Mic ro 6 4. P lano 6 5. Super f ine A2 6 6. F ine A2 6
I I I . System a . F i re Rated Par t i t ion 7 b. Impact Res is tance Par t i t ion 7 c . Ce i l ing 8 d. St ruc tura l Stee l P rotect ion 8
IV. Accessor ies a . Ready Mix 9 b. Jo int Tape 9 c . Mast i c 9 d. Put ty Pad 9 e. Sc rews 9 f . Stee l Channel/Connector/Hanger 9
ContentsKnauf Group was founded in 1932 by the
brothers Karl and Dr. Alfons N. Knauf in Iphofen
Germany. Knauf nowadays operates more than 150
production plants in over 40 countries with over
23,000 employees. For the last few years, Knauf is
spreading the market to East Europe and Asia.
Knauf Gypsum Indonesia is the 48th Knauf
plasterboard manufacturing in the world, which is
located at Cikampek, West Java. Our professional
sale, technical assistance and marketing team
guarantee that our customers have access to the
benefits of a number of systems in the best possible
manner that we offer in commercial performance
and in the technical aspect. Knauf’s products and
systems made in Indonesia maintain high quality
and enjoy outstanding reputation. We are sure that
when it comes to good products and good services,
we give the best to the market.
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041 - 017
041 - 017
Standard Board A skin for the wallGypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Gypsum is made up of minerals, and is free of any materials that could negatively influence a sense of well-being. Gypsum is not harmful to human skin : modern medicine uses gypsum directly on the skin to set broken bones; dental technology uses gypsum for molds.
StandardsASTM C1396, ASTM E119BS 1230 : Part 1, Non Combustible BS 476 : Part 4
StandardsASTM C1396BS 1230 : Part 1, 1985Non Combustible to BS 476 : Part 4
StandardsASTM C1396BS 5234 : Part 2 : 1992BS 1230 : Part 1, 1985; Non Combustible to BS 476 : Part 4
Moistureshield Plasterboard for high humidity areasKnauf Moistureshield is a plasterboard manufactured specifically for use in areas of high humidity and exposure to moisture. The core formulation and treated paper liners ensure the boards resistance to the ingress of moisture.Features• The paper surface liner is treated to inhibit mould growth.• The special core formulation results in very low moisture absorption rate.• High resistance to deformation.
Denseshield
Exceptional impact resistance performanceKnauf Denseshield is a plasterboard specially developed to provide exceptional impact resistance. A combination of a high density and high strength core coupled with a purpose designed liner paper offers a significant improvement in impact performance in comparison to standard plasterboard.Features• A High density, reinforced core ensures the plasterboard can withstand significant impacts
without deformation or damage.• Both the surface paper, which is scuff resistant and back paper are designed to contribute
and further enhance the overall strength and integrity of the board. • High fire resistance compared to standard plasterboard.
Product SpecificationsAppearanceIvory face and grey back paperWeight9mm : nominal 6.3 kg/m2
12mm : nominal 8.4 kg/m2
15mm : nominal 10.5 kg/m2
Edge detail Square edge (SE) and tapered edge (TE)
Thickness9mm,12mm and 15mmWidth1200mm and 1220mmLength2400mm and 2440mm
Product SpecificationsAppearance : Green liner paperWeight : 9mm : nominal 6.3 kg/m2
12.5mm : nominal 8.75 kg/m2
15mm : nominal 10.9 kg/m2
Edge Profile : Tapered EdgeThickness : 9mm, 12.5mm and 15mmWidth : 1200mm and 1220mmLength : 2400mm and 2440mm
Product SpecificationsAppearance : Beige, scuff resistant front paper, grey back paperWeight12mm : nominal 11.3 kg/m2
15mm : nominal 14.12 kg/m2
Edge profile : Tapered edge Thickness : 12mm and 15mmWidth :1200mm and 1220mmLength : 2400mm and 2440mm
GYPSUM PLASTERBOARD
1
Fireshield A high fire resistance performance plasterboardKnauf Fireshield is a plasterboard specifically developed to offer superior fire resistance performance when used in Knauf partition, ceiling and lining systems and also for encasement and shaftwall system. Designed to protect your investment and family.Feature• Ideal boards for area where superior fire resistance is required.• Suitable for forming walls and ceilings to fire components & means of escape.
Soundshield Sound reduction performanceKnauf Soundshield is designed for use in areas where sound reduction is of particular importance. Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to Knauf Drywall systems.FeatureIdeal board for area where superior sound reduction is required.
Fireboard
DescriptionA glass reinforced gypsum (GRC) with impregnated fleece liners for high fire performance. It’s hygroexpansivity shall not exceed 0.02% according to BS 6712 : Part 2; 1991.FeatureProvide up to 2 hours protection to structural steel columns and beam, specially developed to accept direct edge fixings, providing a frameless system.
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Product SpecificationsDensity : 800 kg/m3
SizeThickness : 15, 20, 25, 30 mmWidth : 1250 mmLength : 2000mmColour : White
Water Absorption (24 hour %) : < 20Water Vapour Transmission (MN. sg) : 8Alkalinity (pH value) : 6 - 8Thermal Conductivity K : 0.16 W / mkWorking Temp Range 0C : 0 to 40
Product SpecificationsAppearance : Pink face and grey back paperBoard Density : 885kg/m3
Weight : 12.5 mm : 10.5 kg/m2
15 mm : 13 kg/m2
Edge Profile : Tapered Edge
K : 0.24 w/mkR : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w
DimensionMetric12.5 mm x 1200 mm x 2400 mm15 mm x 1200 mm x 2400 mm
Imperial1/2 inch x 4 ft x 8 ft5/8 inch x 4 ft x 8 ft
Product SpecificationsAppearance : grey paperBoard Density : 885kg/m3
Weight : 12.5mm = 12kg/m2
15mm = 13.8kg/m2
Edge Profile : Tapered Edge
K : 0.24 w/mkR : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w
DimensionMetric12.5 mm x 1200 mm x 2400 mm15 mm x 1200 mm x 2400 mm
Imperial1/2 inch x 4 ft x 8 ft5/8 inch x 4 ft x 8 ft
GYPSUM PLASTERBOARD
StandardsASTM C1396, ASTM E119BS 1230 : Part 1Non Combustible to BS 476 : Part 4
StandardsASTMBS 1230 : Part 1Non Combustible to BS 476 : Part 4
StandardsNon combustible to BS476 : Part 4Class ‘O’ material under Building Regulations 1991
2_ 3
APERTURA (CLEANEO)
Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class
Random 8/15/20, 400mm 0.56 0.83 0.53 0.49 0.33 0.35 Class D
Random 8/15/20, 400mm with Mineral Wool 0.64 0.85 0.69 0.62 0.37 0.48 Class D
Random 8/15/20, 60mm 0.19 0.29 0.78 0.64 0.32 0.57 Class D
Random 8/15/20, 60mm with Mineral Wool 0.31 0.68 1.02 0.60 0.25 0.40 Class D
Area Perforation 9.9%
Board SizeWidth = 1200 mmLength = 1875mmWeight = 9.09 kg/m2
Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class
Square 12/25, 400 mm 0.60 0.82 0.48 0.54 0.48 0.51 Class D
Square 12/25, 400mm with Mineral Wool 0.65 0.96 0.76 0.88 0.70 0.79 Class C
Square 12/25, 60mm 0.16 0.20 0.55 0.83 0.52 0.69 Class D
Square 12/25, 60mm with Mineral Wool 0.28 0.47 1.06 0.89 0.54 0.67 Class C
RANDOM 8/15/20
SQUARE 12/25
Board SizeWidth = 1200 mmLength = 2000mmWeight = 7.69 kg/m2 ²
Area Perforation 23.0%
Perforated
Patterned
Perforated Expressive Gypsum Plasterboard
Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class
Square 8/18, 400mm 0.57 0.86 0.52 0.59 0.47 0.52 Class D
Square 8/18, 400mm with Mineral Wool 0.66 0.95 0.77 0.90 0.67 0.75 Class C
Square 8/18, 60mm 0.17 0.18 0.66 0.81 0.50 0.69 Class D
Square 8/18, 60mm with Mineral Wool 0.27 0.53 1.09 0.90 0.52 0.68 Class C
SQUARE 8/18
Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class
Circular 8/12/50, 400 mm 0.62 0.84 0.54 0.54 0.38 0.42 Class D
Circular 8/12/50, 400 mm with Mineral Wool 0.65 0.89 0.73 0.77 0.49 0.61 Class D
Circular 8/12/50, 60mm 0.18 0.25 0.70 0.77 0.40 0.60 Class D
Circular 8/12/50, 60mm with Mineral Wool 0.30 0.61 1.11 0.75 0.36 0.47 Class D
Board SizeWidth = 1188mmLength = 1998mmWeight = 8.19 kg/m2 ²
Area Perforation 19.8%
CIRCULAR 8/12/50
Board SizeWidth = 1200mmLength = 2000mmWeight = 8.73 kg/m2 ²
Area Perforation 13.1%
- Circular Straight Line Perforation (5 Design)
- Circular Double Perforation (2 Design)
- Circular Random Perforation (2 Design)
- Square Straight Line Perforation (2 Design)
- Squared Pattern (3 Design)
- Slotted Pattern (3 Design)
Knauf Acoustic And Aesthetic CeilingsKnauf Apertura (Cleaneo) ceilings give you the freedom to carefully control the acoustic properties of a room whlist creating stunning, seamless jointed aesthetics and improving air quality with the Cleaneo Effect.
Apertura (Cleaneo) Aesthetic Sound Absorption SolutionsAccurate and effective sound absorption is crucial to the effectiveness of many rooms including learning environments, communal areas and atriums. Knauf Apertura (Cleaneo) perforated and patterned sound absorption boards provide effective control over reverberation whilst offering the designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles.
Controlling Pollutants - the ‘Cleaneo Effect’Knauf Apertura (Cleaneo) boards incorporate volcanic Zeolite to act as a molecular sieve, cleaning the air that passes through it by removing a range of impurities.
With regulations making buildings increasingly air tight the accumulation of pollutants in indoor air is a new challenge. Especially critical are volatile organic compounds that not only have an unpleasant odour but can, depending on the concentration, be damaging to health. Knauf Apertura (Cleaneo) is able to reduce the concentration of these pollutants in indoor air.
2_3
Danotile Danoline Tiles are mounted with a visible Lay-in grid system. The ceiling tiles look like a smooth, white faced surface, which is environmentally friendly and ensures great usability in rooms with relatively high humidity. The surface is easy to maintain and will therefore withstand tough cleaning and disinfection agents with PH levels 2.5 - 13, as it has a good mechanical resistance. Apart from Danoline Tile’s fine qualities, it is also an economically advantageous solution.AcousticThe graph shows the acoustic performance of 600x600mm plain Danoline Tile, 200mm suspension.
Danoline Laminated Ceiling Tiles
Danoline Perforated Ceiling Tiles Plaza The setting of a Danoline Plaza ceiling is maybe best highlighted by using a narrow grid system.Danoline Plaza 600 is fast and easy to mount and adapt, as all edges remain hidden above the grid system. It is often used as a frieze/margin panel for Markant and Linear. Danoline Plaza 600 combines the qualities of gypsum with favourable pricing.AcousticThe graphs shows the acoustic performance of Danoline Plaza, 200mm suspension
DANOLINE
Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)3. Clean Room Certificate (Cera Labo Report)
Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)
Edge A (Square)
Surface:Laminated,White or Metallic
Suspension system:S15 / S24
New clean room standard:Danoline tiles fulfil the requirements of zones 4 in particle control according to the norm NF S 90- 351 (Kinetic of decontamination class)
Fire Classification:EN 13964: 9,5mm,Class 1 / B / No load,Class 2 / B / 30NEN 13964: 6,5 mm,Class 2 / B / No load
Deflection and load bearing capacity:EN 13964: 9,5mm,Class 1 / B / No load,Class 2 / B / 30NEN 13964: 6,5 mm,Class 2 / B / No load
Edge A (Square)
Surface:Painted, Standard White Gloss 5
Suspension system:S15 / S24
Fire Classification:EN14190 :Full perforated : A2-s1, d0(C1)Part and non-perforated:B-s1,d0(C1)S: Tändskyddande beklädnadN: K1-A, In 1
Deflection and load bearing capacity:EN 13964:Class 1 / A / No loadEN 13964:Class 2 / B / No loadEN 13964:Class 2 / A / 30N
Size & Perforation :600 x 600 x 9.5 mm600 x 1200 x 9.5 mm600 x 600 x 12.5 mm600 x 1200 x 12.5 mm
Size & Perforation :600 x 600 x 6.5 mm600 x 1200 x 6.5 mm600 x 600 x 9.5 mm600 x 1200 x 9.5 mm
Perforated Expressive Gypsum Plasterboard
Regula
Globe
Micro Tangent
Quadrill
4_ 5
Belgravia Danoline Belgravia is the ceiling with a grid system that is semi-recessed. Supplied with tegular and bevelled edges, the tiles guarantee a very directionally stable ceiling and are less sensitive to damaging the edges. As they are being installed, they fall into place in the suspension system with distinct ease and simplicity.AcousticThe graph shows the acoustic performance of Belgravia, 200mm suspension.
Designpanel 1200 The Danoline Designpanel products offer scope for a ceiling design with large, seamless continuous surfaces. Combined with acoustic control, perforations are used, taking the shape of patterns embossed almost plastically into the surface.Designpanel are fitted with tapered edges on all four edges, giving an even and smooth intermediate joint filling between panels and reducing cracking.
Danoline Perforated Ceiling Tiles
Danoline Perforated Ceiling Panels & Wall Lining
DANOLINE
Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)
Edge E (Tegular)
Surface:Painted, Standard White Gloss 5
Suspension system:S15 / S24
Fire Classification:EN14190 :Full perforated : A2-s1, d0(C1)Part and non-perforated:B-s1,d0(C1)S: Tändskyddande beklädnadN: K1-A, In 1
Deflection and load bearing capacity:EN 13964:Class 1 / A / No loadEN 13964:Class 2 / B / No loadEN 13964:Class 2 / A / 30N
Edge
Surface:Untreated
Suspension System:Furring, suspended on steel
Fire Classification:Fullperforated Part : A2-s1, d0 (C1)and non-perforated : A2-s1, d0 (C1)N: K1-A, In 1DK: Kalsse 1 beklædning
Deflection and load bearing capacity:EN 13964:600/1200x2400Class2/B/30N
Size & Perforation :600 x 600 x 12.5 mmOther sizes on request
Size & Perforation :Globe: (1200) G2FQuadril: (1200) Q2FMicro: (1200) M2FTangent: (900) T3L4Regula: ROther sizes on request
Perforated Expressive Gypsum Plasterboard
Globe
Micro Tangent
Quadrill
Globe
Micro Tangent
Quadrill
Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)
4_5
HERADESIGN
Certificate:Institut Fur Baubiologie Rosenheim GmbHFraunhofer - Institut Fur Bauphysik IBPBlue Angel (BA)Singapore Green Label (SGL)
Heradesign Ceiling & Wall Panels
Heradesign Ceiling
Heradesign Ceiling (Island Design)
Fascinating Acoustic Solutions
HeradesignSuperfine
HeradesignMicro
HeradesignSuperfine A2
1-Layer magnesite bonded wood wool acoustic panel (fibre width 1mm). Exquisite surface structure, building biologically recommended
1-layer magnesite bonded wood wool acoustic panel with fine pored surface, building biologically recommended.
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 1 mm). Exquisite surface structure, building biologically recommended.
HeradesignFine
HeradesignPlano
HeradesignFine A2
1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building biologically recommended
1-layer magnesite bonded wood wool acoustic panel with closed surface, building biologically recommended.
1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 2 mm).Characteristic surface structure,building biologically recommended.
Heradesign Heradesign®’s innovative ceiling systems combine versatile design possibilities with an excellent acoustic functionality at the same time. With this they thrill architects, planners and building owners around the world and are used in the most extraordinary applications: lofts, event locations, galleries and wellness areas, to name a few. The magnesite bonded wood wool acoustic panels are convincing in every field with their outstanding properties with regard to sound absorption, ecology and sustainability.
Nominal Dimensions mm 600 x 600, 1200 x 600Other Sizes on Request
Thickness mm 15 25 35
Weight kg/m2 7,8 11,3 15,0
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,95
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Nominal Dimensions mm 600 x 600, 1200 x 600
Thickness mm 15 25 35
Weight kg/m2 8 12 16
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,80
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Nominal Dimensions mm 600 x 600, 1200 x 600
Thickness mm 25 35
Weight kg/m2 14.1 18.5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,50
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Nominal Dimensions mm 600 x 600, 1200 x 600
Thickness mm 25
Weight kg/m2 14.1
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,30
Reaction to fire acc. to BS EN 13501-1 : B-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10) 200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Nominal Dimensions mm 600 x 600, 1200 x 600
Thickness mm 25
Weight kg/m2 18,5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0.7
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Nominal Dimensions mm 600 x 600, 1200 x 600
Thickness mm 25
Weight kg/m2 17.5
Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)
Sound absorption value aw to 0,70
Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0
Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3
EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008
ABZ general building inspection registration permit : Z-23.15-1562
Magnesite Bonded Wood Wool Panel
• SGL• BA
• SGL• BA
• BA
• BA
• BA
• BA
035 - 091
035 - 091
Summary of strength and robustness test to BS 5234 : Part 2 : 1992(Details of partition specimen available upon request)
Tests for grade compliance
Requirements Tested Grade performance achievedPass / Fail
LD MD HD SD
Stiffness - - - Passed
Surface danage by small hard body impact : 1
straight partitionright angle partition
--
--
--
Tested*Tested*
Surface danage by large soft body impactstraight partitionright angle partition
--
--
--
PassedPassed
Perforation by small hard body impact : 1
straight partitionright angle partition
--
--
--
PassedPassed
Resistance to structural damage by large soft body impact - - - Passed
Door Slamming - - - Passed
1 See test report if surface damage is acceptable*Show „tested“ under grade tested
Summary of other test on partition specimen
Requirements Tested Performance achieved
Crowd pressure 3 kN/M
Acoustic Performance
Optional System Approx. Sound Reduction
Without Mineral wool infill RW 42 dB
With 50mm x 40 kg/m3 Mineral wool infill RW 49-50 dB
6_ 7
Fire Rated Partition 80mm thick Knauf 1 hour Fire Rated drywall partition consisting of one layer of 15mm thick Knauf Fireshield gypsum plasterboard on each side of Knauf galvanized steel track and stud sections size 50 x 0.55 mm thick, studs at 610 mm c/c.
Impact Resistance Partition
TUV-SUD-PSB Certificate of Conformity011059, 010969, 011060
105mm thick 1 hour Fire Rated Impact Resistance (Severe Duty) Knauf drywall partition consisting of one layer of 15mm thick Knauf Denseshield gypsum plasterboard on each side of Knauf galvanized track and stud sections size 75 x 0.55 mm thick, studs at 405mm.
Technical ServicesOther systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
Head trackKnauf ‘U’ Channel forms head plate
Knauf deep flange ‘U’ Channel for deflection head details.
StudsKnauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.
Plasterboard liningThe full range of acoustic, fire resistant, moisture resistant, impact resistance and carbon neutral boards to provide performance and design solutions.
Floor trackKnauf ‘U’ Channel secured to floor.
Head track
Knauf ‘U’ Channel secure to soffit.Taped & jointed
Seamless finish.
Door head
Knauf ‘U’ Channel snipped, bent back and screwed to the studs. Timber ground (full height)
to door frame.Studs
Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.Plasterboard lining
Fixed to metal framework with Knauf Drywall screw.Floor track
Knauf ‘U’ Channel secured to floor.TUV-SUD-PSBCertificate of Conformity 011485
SYSTEM
Dimensions Fire Resistance Sound ReductionMaximum Heights (mm)
- Medium Duty
Board
Thickness
(mm)
Number
of Layers
Stud Size &
Gauge (mm)
Overall
Partition
Width
(mm)
Wallboard,
Moistureshield,
Soundshield
(hrs)
Fireshield, Fire
&
Moistureshield,
Denseshield
(hrs)
All Types except soundshield
Soundshield
305 405 610Clear
Cavity
dB
(Rw)
25mm
Glasswool
mat 12-16
kg/cu. m.
Clear
Cavity
dB
(Rw)
25mm
Glasswool mat
12-16kg/cu.m.
12.5 1 75 0.5 0.5 37 42 37 43 4300 3600 3200
12.5 2 100 1 2 45 50 46 51 4900 4300 3800
15 1 50(0.55) 80 0.5 1 37 42 40 45 4700 3700 3200
15 2 110 1.5 2 46 52 49 55 5400 4700 4000
12.5 1 100 0.5 0.5 37 44 40 45 5300 4400 4000
12.5 2 125 1 2 46 52 49 54 5800 5000 4400
15 1 75(0.55) 105 0.5 1 42 44 42 50 5800 4900 4400
15 2 135 1.5 2 47 55 51 57 6300 5500 4800
12.5 1 125 0.5 0.5 37 44 40 45 6500 5600 4800
12.5 2 150 1 2 46 52 49 54 7100 6200 5300
15 1 100(0.7) 130 0.5 1 42 44 42 50 7100 6000 5200
15 2 160 1.5 2 48 55 51 57 7100 6900 5800
12.5 1 175 0.5 0.5 40 46 41 47 8300 6900 6000
12.5 2 200 1 2 49 54 53 56 9100 7900 7000
15 1 150(0.55) 180 0.5 1 42 47 43 51 9100 7400 6600
15 2 210 1.5 2 49 55 55 57 10000 8900 7700
6_7
SYSTEM
LEGENDS
1. Knauf Fireshield Plasterboard 2 x 12.5mm thick with board joints staggered2. Lower Knauf ‘C’ Channel @ 406mm c/c - Knauf ‘C’ Channel size 60 x 27 x 0.6 mm3. Upper Knauf ‘C’ Channel @ 816 mm c/c - Knauf ‘C’ Channel size 60x27x0.6 mm4. Knauf Channel Intersection Connector5. Knauf Adjustable channel hanger & suspension rod of 4mm dia.@ 800mm c/c6. Knauf ‘U’ Channel size 30x27x20x0.5mm perimeter support7. Knauf intumescent mastic FR sealant along perimeter8. No. 6 steel screw @ 150mm c/c length of screw, 1st layer: 25 mm; 2nd layer: 42mm9. M6 expansion bolts @ 610mm c/c10. wood screw of length 60mm or Hitti x-cc ceiling clip or HA8RI anchor for Steel & Concrete or equivalent11. Knauf C Channel Connector for connecting straight lengths of C Channel.
Ceiling Knauf 1 hour Fire Rated Suspended Ceiling consisting of two layers of 12.5mm thick Knauf Fireshield gypsum plasterboard with staggered joints fixed below Knauf upper channel size 60mm x 27 x 0.6mm at 800mm centres, lower Knauf channel at 406 mm centres connected by Knauf channel intersection connector and suspended by Knauf suspension hanger at 800mm centres together with perimeter channel size 30 x27 x 20 x 0.5 mm fixed to perimeter with expansion bolts at 610mm centres.
Structural Steel Protection Up to 2 hour protection of steel beam or column consisting of 20 to 25mm thick Fireboard glass reinforced gypsum (single or multiple layers) depending on the size of steel section to be protected fixed onto supporting soffit or wall with steel angle size 25 x 25mm x 0.7mm thick at 600mm centres.
TUV-SUD-PSB Certificate of Conformity010907, 010908, 010909, CLS1A 13 03 80539 003
SETSCOCertificate of Conformity FSP-2013-0133
Technical ServicesOther systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.
Abutment anglesLight gauge steel angles provide support at soffit and wall junctions.Fixed to soffit or section flange.
Butt jointsAdjacent board joints staggered a minimum 300 mm. Backing strips only behind joints in beam casing.
Fireboard casingDirect edge-fixing with either staples or screws.
SkirtingTimber profiles screw-fixed, or membrane skirting bonded direct to FIreboard casing.
Establishing Board ThicknessTo establish the board thickness required for steel column and beam encasement, proceed as follows:• Refer to tables to Locate the appropriate size of beam or column on the
table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required.
• Establish the period of fire resistance required.• Refer to the adjoining table to determine the board thickness required.• For castellated sections, adopt the above procedure, then add 20% to the
indicated thickness and specify the next highest available board thickness.ExampleRequirement:One hour fire protection to 254 x 254mm x 167 Kg/m steel beam with three sided encasement.SolutionSection Factor = 40 Hp/A m1 (from Table) Use single layer of fireboard.
Protection Required (hours) critical temperature 550o C
Secti
on Fa
ctor H
p/A
260
240
220
200180160
140
30
15 mm 15 mm
60 90
15 mm
20 mm
25 mm
30 mm
120
25 mm
30 mm
35 mm
40 mm
45 mm
120
10080
604020
0
FIREBOARD: FIRE RESISTANCE
VIEW A VIEW B39
5
10
2
4
7
188 3
6
6
5
DETAIL - A
Max. 20mm expansion atend of channel
2 X 12.5mmFireshield Plasterboard with
staggered board joints
COLUMNS & BEAMS
DESIGNATION
SECTION SIZEmm
MASS PERMETRE kg
3SIDES Hp/AM-1
4 SIDESHp/Am-1
356 x 406
634
551
467
393
340
287
235
15
20
20
25
30
30
40
20
25
30
35
35
45
50
356 x 368
202
177
153
129
45
50
55
65
60
65
75
90
305 x 305
283
240
198
158
137
118
97
30
35
40
50
55
60
75
40
45
50
65
70
85
100
254 x 254
167
132
107
89
73
40
50
60
70
80
50
65
75
90
110
203 x 203
86
71
60
52
46
60
70
80
95
105
80
95
110
125
140
152 x 152
37
30
23
100
120
155
135
160
205
ACCESSORIESReady Mix, Joint Tape, Mastic, Putty Pad, Screws
Knauf Ready Mix
Knauf Joint Tape
Knauf Intumescent & Acoustic Mastic
Knauf Putty Pad
Knauf Screw
Knauf C Channel
Knauf Channel Intersection Connector
Knauf Adjustable Hanger
Knauf U Channel
Knauf C Channel Connector
For connecting straight lengths of DC60 channel.
Galvanised steel stud sections size 50mm, 75mm & 100mm are used in non-load bearing partition systems and fire resistance partition. Knauf roll formed C Channels are used to engage in head and floor tracks. Knauf DC 60 ceiling channel forms the upper and lower supports of Knauf C-Form I.
Galvanised steel track sections size 50mm, 75mm & 100mm are used as the standard head and floor track for partitions. Perimeter channel providing support at the junction of ceiling to wall.
Locates and connects DC60 channels (C-Form I).
Engages onto suspension rod and can be slid up and down by compressing the wing flanges. When the flanges are released, the suspension rod is held fixed in position. Enables adjustment of ceiling void depth and easy levelling.
Formulated for a professional quality finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for filling and finishing coats in interior plasterboards applications. Also suitable for covering corner beads, fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures.
Knauf Joint Tape provides strong, optimal seamless joints if used together with Knauf Jointing Compound or Knauf Ready Mix Joint Cement. Knauf Joint Tape is 50mm wide with micro perforations for joints reinforcement, suitable for manual or machine application. Knauf Joint Tape is one of the main components in Knauf Partition System and ceiling.
Knauf Putty Pads are sheets of intumescent, mouldable putty designed for use inside and outside plastic electrical socket boxes. They offer not only fire protection but also ensure that the acoustic integrity of a system is maintained, without the need for baffle boxes.
Black phosphated screws with drill bit tips for heavier gauge metal profiles from 0.7mm to 1.2mm thick. Each box includes one screwdriver tip.
Knauf Intumescent and Acoustic Mastic is a rapid curing, water based acrylic expanding fire resistant mastic. It is used for sealing individual or grouped services or for linear joint seal in fire separating walls and floors to prevent the spread of fire and smoke from one compartment to another.
8_9
All the information contain within Overview
of Knauf Products And Systems is available
online at our website, www.knauf.com
Knauf Singapore Pte Ltd80 Marine Parade Rd #14 - 06Parkway ParadeSingapore 449269Tel. : (+65) 6345 9233 Fax. : (+65) 6345 5465E-mail : [email protected] Website : www.knauf.com.sg
PT. Knauf Gypsum IndonesiaCilandak Commercial EstateGarden Centre 5th Floor, Suite 16 (B)Jl. Raya Cilandak KKOJakarta 12560, IndonesiaPhone : (+62 21) 789 1661Fax : (+62 21) 789 1662Website : www.knauf.co.ide-mail : [email protected]
Knauf Gypsum Thailand Limited598 Q House Ploenjit Building, 19th Floor, Room 18BC & 19B, Ploenjit Rd., Lumpini, Pathumwan, Bangkok 10330 - Thailand Tel no. : +66(0) 2689-6077 Fax no. : +66(0) 2689-6001 e-mail : [email protected]
Disclaimer:
The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in this leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this leaflet. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all regulations, including health and safety regulations.