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Products of Brevini and PIV Dana Service and Assembly Center (SAC) Benelux PRODUCT RANGE Transmissions, hydraulics and winches Powerful motion

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Page 1: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Products of Brevini and PIV Dana Service and Assembly Center (SAC) Benelux

product range

Transmissions, hydraulics and winches

Powerful motion

Page 2: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Be In motIon stAY In motIonDana Brevini Motion Systems designs and produces a complete range of mechanical transmissions, hydraulic and electronic components which, by integrating diverse technologies, fulfi ls the requirements of many different sectors.

muLtI sector eXPertIse

The Dana Brevini components and systems are the backbone of the installations that depend on operational safety and reliability. Our strong market position and product quality are a direct result of ongoing innovation of proven concepts. Our brand delivers state-of-the-art technology so your company can always remain up to date.

Every day, our planetary drive systems prove their worth underground. Their small size is well suited for small-scale machinery with maximum reliability. Very compact wheel and track-driven power systems set and maintain the coal mining machines and guided vehicles in the pit in strong motion.

The Dana Brevini components and systems are the backbone of installations that depend on operational safety and reliability. Whether to cover or clean road surfaces, set planes in motion, drive bridges, sluices and earthmoving machinery or compress waste and garbage. Our wheel and track-driven power systems guarantee the most effi cient and reliable driving power.

Crane equipment in ports, shipyards and on docks all over the world is set in motion by standard or planetary reduction systems produced by Dana Brevini. The proven reliabili-ty and power of these planetary systems and slewing installations ensure that fully loaded cranes can rotate smoothly and accurately in any temperature and in any climate. Dana Brevini is well-known in the offshore and fi shery sectors for its reliability of the components.

Our compact yet powerful components offer custom production, guarantee high produc-tivity and low maintenance costs. Dana Brevini provides customized mechanical transmission technology. We are one of the leading players in extruder drives. Dana Brevini also guaran-tees reliable products and optimal results with its other drive systems.

With respect to mechanical transmission technology we like to provide input and offer sustainable and reliable solutions for your drive issue. Increasingly, thanks to the benefi ts like size, weight and effi ciency, the use of our yaw drive systems are the fi rst choice for generat-ing ‘clean energy’ by means of wind turbines, for instance. The components and systems ensure recycling installations run smoothly.

Dana Brevini’s business interests stretch from mining and mineral processing to marine technologies, the construction and earthmoving industry, agriculture, renewable energies, industry and material storage and handling. The knowledge of the needs of diversifi ed sectors has enabled Dana Brevini to integrate technologies and experiences crucial to the development of new cross-cutting solutions.

Agriculture Industrial and stationary equipment Green Technologies Marine Mobile and infrastructureHeavy duty

Page 3: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Axial Piston MotorsVariable displacement - open /closed loopPcont = 430 bar

Axial Piston PumpsVariabel displacement - closed loop Pcont = 250 bar - 420 bar

ElectronicsElectronic control systems

Bankable ValvesOn-off / proportionalPcont = 310 bar

Orbital MotorsOpen / closed loop

Gear Pumps / MotorsGear motorsFlow dividers

Compact UnitsMini powerpack

Micro powerpacks

Directional ValvesOpen centerPcont = 350 bar - 400 bar

Axial Piston MotorsFixed displacement - open / closed loopPcont ** = 350 bar Pcont *= 430 bar

Axial Piston PumpsVariabel displacement - open loop Pcont = 280 bar - 350 bar

SupportBellhousings & Couplings

CETOP ValvesCetop valves, Circuit selector, Atex valves & Subplates

GearboxesPower take off

Proportional ValvesOpen / closed centerPcont = 370 bar

Serie Inlet fl ow

DCV 20 40 l / min monoblock

DCV 40 70 l / min monoblock

DCV 30 40 l / min modular

DCV 50 70 l / min modular

DCV 80 120 l / min modular

DCV MG 230 l / min modular

Serie cc Rpm max.

S5AV032 32.0 3150

S5AV045 43.3 2700

S5AV050 49.7 3000

S5AV063 64.0 2500

S5AV075 75.0 2250

S5AV090 93.8 2100

H1V055 54.8 2600

H1V075 75.3 2300

H1V108 107.5 2000

H1V160 160.8 1800

H1V226 225.1 1500

Serie Flow l/min

CDC3 30 on /off compact

CD3 40 on /off

CX3 < 20 proportionalcontrol

CXQ3 < 25 proportionalfl ow control

Serie Regulated fl ow

CXDH3 < 35 proportional compensated

CDH3 1,3 - 26 on /off compensated

CFS3 < 60 fl ow sharing

Serie cc Pmax.

OT 100 - GR1 0.73 - 9.7 300 bar

OT 200 - GR2 4.1 - 30.0 300 bar

OT 200 - silent 4.1 - 30.0 300 bar

OT 300 - GR3 22.0 - 90.0 300 bar

Serie cc Rpm max.

MD10V14 14.0 3600

MD10V18 18.0 3600

MD10V21 21.0 3600

MD10V28 28.0 3600

MD10V50 50.0 3600

MD10V64 64.0 3600

S6CV055 55.0 4000

S6CV075 75.0 3600

S6CV128 128.0 3250

Serie Flow Pressure (bar)

cetop valves 2 / NG04 20 250

3 / NG06 80 350

5 / NG10 100-120 350

7 / NG16 300 350

8 / NG25 600 320

circuit selector ADL / CDL 80 320

atex valves AD3 XG 80 250

subplates BS / BM 20 - 600 250

Proportional directional compensated Is line Pmax = 300 bar - Flow 80 l / min

Serie Inlet fl ow Section fl ow

HPV 41 250 l / min 130 l / min

HPV 77 390 l / min 190 l / min

HPV310 600 l / min 300 l / min

Wide range of electric controls. Also available in ATEX version.

Serie Pump/cc Motor

MC2 - MC4 0.25 - 9.8 DC/AC - B14

MK1 - MK2 dockleveler units

MH 4.0 - 25.0 AC - B5

FP 0.25 - 9.8 DC/AC - B14

EP - MP pump DC motor combinations

MR2 - MR4 0.25 - 1.26 DC/AC - B14

MW - MW1 0.25 - 1.26 DC/AC - B14

Serie Description

M82 Limiting device

TPV Pressure sensor

VPL Bar led display

IDXY Tilt device

ASU Angle / length transducer

MD93 Limiting device

TPE Pin load cell

TD Strain gauge transducer

OPUS Graphic display

TAC Angle sensor

MAV Electronic control card

Serie cc Rpm max.

SH7V / R 055 * 61 4450

SH7V / R 075 * 80.6 4000

SH7V / R108 * 112.5 3400

SH7V / R160 * 160.8 3100

MD11V046 46 4000

MD11V050 50 4000

MD11V064 64 4000

Serie Ratio Power (kW)

ML 32 1.5 t /m 3.8 10

ML 52 1 t /m 3.8 30

B580 1 t /m 4.8 30

B600 1 t /m 3.8 50

B502 1 t /m 3.8 55

B582 1 t /m 3.8 55

B602 1 t /m 3.8 100

RD33 0.66 t /m 0.26 6

RD42 0.66 t /m 0.29 6

RD52 0.66 t /m 0.26 12

Serie Description

SU-IM Belt & pully support

HL Bellhousing

HE Flexible couplings

BF-BFM Splined bushing couplings

Serie cc Rpm max.

H1C-006 ** 6.1 6000

H1C-012 ** 10.9 5590

SH11C/R020 * 19.9 6300

SH11C/R030 * 31.9 6300

H1C-040 ** 40.1 4350

H1C-226 ** 225.1 2400

SH11C / R 055 * 56.3 5000

SH11C / R 063 * 63.3 5000

SH11C / R 075 * 77.8 4500

SH11C / R 090 * 86.2 4500

SH11C / R 108 * 108.4 4000

SH11C / R 125 * 124.8 4000

SH11C / R 160 * 163.9 3600

SH11C / R 180 * 178.1 3600

Serie cc Rpm max.

Torque max. (Nm)

BGM 13 - 50 1935 83

BG 50 - 400 1530 400

BR 50 - 400 970 750

HR 80 - 400 995 980

HT 160 - 500 780 1370

ARS/ARF 50 - 400 970 510BRZV(CTM) 50 - 400 775 292

* Motors can swivel to zero displacement.

Pumps available

Dana’s trusted Brevini product portfolio is a complete product line. They include axial piston and gear pumps and orbital motors; cetop, proportional, cartridge, and modular valves; hydraulic valves, joysticks and electronic modules; standard and customized mini hydraulic powerpacks; electronics includ-ing sensors and load cells; and hydraulic circuits for industrial and mobile applications. These products represent four decades of global technological expertise in fl uid power.

ProductrangeThe most advanced fluid power technologies

Pumps

Motors

Directional Valves

Compact units, gearboxes & electronics

The technical data pages contain

information regarding dimensions,

performance etcetera. This data

should be used as a guideline only,

defi nitive data can be obtained from

our sales offi ce.

Page 4: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

High Torque Planetary Gearboxes

Gearmotors

Planetary Slewing Drives

Helical & Bevel Helical Gearboxes

Pump Drives

Single Screw Extruder Drives

Twin Screw Extruder Drives

PH Series Compact Shaft-mounted Gearboxes

BPH Series Compact Shaft-mounted Gearboxes

We are pleased to announce that a new

product family is now in our portfolio, with

the following range build up:

• Shaft mounted and fl ange mounted

parallel helical gearmotors, up to 18k Nm;

• Foot mounted and fl ange mounted helical

inline gearmotors, up to 18k Nm;

• Bevel helical gearmotors, up to 15k Nm.

Industrial Planetary Gearboxes

Serie T2150 (Nm) PT (kW)

PH.13 3900 70

PH.16 5800 70

PH.18 7700 80

PH.20 10900 90

PH.23 16700 100

PH.25 24200 120

PH.28 35000 140

Serie Pm (kW) Pt (kW)

BZ2-265 110 40

BZ3-265 130 45

BZ2-290 170 50

BZ3-290 190 55

BZ2-340 220 70

BZ3-340 240 80

BZ2-470 380 130

BZ3-470 420 150

BZ4-470 480 160

BZ7-470 500 175

Serie T2max (Nm) TFEM T5(M5-L2) (Nm)

RPR046DC 6000 3400÷5550

RPR065DC 11500 6600÷9550

RPR150DC 23000 13450÷18100

RPR250DC 37000÷46200 21350÷29450

RPR255DC 37000÷46200 21350÷29450

RPR320DC 46200 21000÷33850

SLS300DC 53800÷74600 31850÷48700

SLS400DC 72000÷100000 39950÷61400

SLS600DC 165000 -

SLS850DC 200000 -

Serie T2150 (Nm) PT (kW)

BPH.13 3900 70

BPH.16 5800 70

BPH.18 7700 80

BPH.20 10900 90

BPH.23 16700 100

BPH.25 24200 120

BPH.28 35000 140

Serie Ieff TN (Nm)

010 3.38-3282 1000

020 3.08-3235 2100

030 15.37-3097 3800

040 15.37-3170 3800

045 3.50-3301 3800

046 3.08-3301 3800

065 3.50-3170 6400

067 12.25-201.0 6400

090 4.08-3207 9200

091 11.22-42.37 9200

150 3.90-3460 13000

155 19.50-272.7 13000

250 4.04-2741 20000

255 16.48-2744 20000

320 19.95-245.3 25000

Size Nominal Torque (Nm)

25 24600

28 33900

31 44900

35 60400

40 79000

42 105000

45 134000

47 164000

50 194000

53 239000

56 297000

60 343000

63 416000

67 483000

71 555000

75 645000

80 720000

85 805000

Size Nominal Torque (Nm)

25 24600

28 33900

31 44900

35 60400

40 79000

42 105000

45 134000

47 164000

50 194000

53 239000

56 297000

60 343000

63 416000

67 483000

71 555000

Technical Data

Torque factor (per shaft) up to 20

Power [kW] up to 5.500

Centre distance [mm] 15 to 200

Ratio 1,25 to 5,6

Output Speed [rpm] up to 1.800

Output torque per shaft [Nm] up to 35.000

Screw Diameter [mm] 20 to 250

Screw back pressure [bar] up to 250

Effi ciency 98%

Serie Ieff TN (Nm)

S300 4.04-2401 34000

S400 4.18-1958 48000

S600 4.18-2785 64000

S850 4.18-1987 90000

S1200 4.18-1620 133000

S1800 4.18-2305 190000

S2500 4.18-1987 260000

S3500 4.18-1620 370000

S5000 76.01-1338 530000

S7500 20-7800 735000

S10000 85-6500 1035000

S15000 90-6600 1500000

S20000 100-8000 2170000

Dana’s proven Brevini line of power-transmission technologies is relied upon around the globe. Our expertise extends to the de-sign and manufacture of various high-effi ciency technologies with planetary and helical gear units, gear motors, and winches, along with S-Series planetary gearbox-es and industrial power transmis-sions. Brevini advances support applications including on- and offshore equipment, green tech-nologies, mining, heavy industries and earthmoving.

ProductrangeHigh qualitypowertransmissionsystems

The technical data pages contain

information regarding dimensions,

performance etcetera. This data

should be used as a guideline only,

defi nitive data can be obtained from

our sales offi ce.

Page 5: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Wheel Drives Track Drives

Serie T2 max. (Nm) T1 max. (Nm) F max. (Nm)

RI/RF25 4.500 270 51.000

RI/RF46 7.500 400 65.000

RI/RF66 10.000 400 80.000

RSF/RFL159 22.000 1.100 170.000

RFD159 22.000 1.100 170.000

RSF/RFL255 38.000 1.590 235.000

RFD255 38.000 1.590 235.000

RX21-10 5.000 250 75.000

RX21-12 5.500 250 75.000

CWD1012 2.200 - 25.000

CWD2012 2.200 - 25.000

CWD2050.1 10.000 363 105.000

CWD2050.1T 10.000 363 105.000

CWD2050.1C 10.000 363 105.000

Serie T2 max. (Nm)

CTD1020 2.200

CTD2051 5.500

CTD2100.1 10.000

CTD2100.1AD 10.000

CTU3150.1 18.000

CTU3200.1 25.000

CTU3300.1 35.000

CTU3500.1 45.000

CTU3700.1 70.000

CTU3850 85.000

CTU31100 110.000

Serie Motor/ CC Machine weight

CTM1009 BRZ50-130 1200 kg

CTM1016 BRZ50-160 1500 kg

CTM1022 BRZ80-200 2500 kg

CTM1022 HRM80-200 2500 kg

ProductrangeHigh qualitypowertransmissionsystems

The technical data pages contain

information regarding dimensions,

performance etcetera. This data

should be used as a guideline only,

defi nitive data can be obtained from

our sales offi ce.

Page 6: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Standard Winches Custum-built Winches Hybrid WinchesStandard winches from 0,5 ton up to 16 ton

hoisting, fi tted with hydraulic motors. Compact

design and available with all standard option

as groove, pressure roller and limit switches.

Range from 0,5 ton up to 40 ton. Winches

completely designed according customer de-

mands. Hydraulically, electrically or pneumati-

cally driven. If needed the (personnel lifting)

winches can be class approved according the

latest regulations. Lot of options as spooling

device, load cell, encoder etcetera.

Range from 2 ton up to 16 ton. Perfect combi-

nation of standard features with the fl exibility

to meet almost every demand Hydraulically,

electrically or pneumatically driven. Available

with all standard options as groove, pressure

roller and limit switch.

Dana Brevini Motion Systems offers a complete product and knowledge portfolio of winches and winch drives.

ProductrangeStandardcustum-built and hybrid winches &winch drives

Winch DrivesSpecialized in • hoisting and pulling applications • ATEX • personnel lifting • offshore environment

Possible options • spooling device • special encoder/limit switch solutions • stainless steel pressure roller • helical grooved drum or (according) Lebus

Serie Linepull

WPL100 3 tonnes

WPL150 4 tonnes

WPL200 5 tonnes

WPL300 7 tonnes

WPL500 10 tonnes

WPL700 14 tonnes

WPL850 16 tonnes

Line pull up to 40 ton winches (hoisting winches) are designed and produced completely in the Netherlands according customer demands. All winches can be certifi ed according the latest rules of all known classifi cation societies.

Serie TSTAT (Nm)

PWD2100 10.000

PWD3150 20.000

PWD3200 25.000

PWD3300 36.000

PWD3500 45.000

PWD3700 70.000

SLW3003 85.000

SLW4003 105.000

SLW6003 165.000

SLW8503 190.000

SMW12004 300.000

SMW18004 390.000

SMW25004 590.000

SMW35004 850.000

The technical data pages contain

information regarding dimensions,

performance etcetera. This data

should be used as a guideline only,

defi nitive data can be obtained from

our sales offi ce.

Page 7: product range - Dana Brevini Beneluxbrevini.nl/wp-content/uploads/2017/10/BREVINI0862_171030_Product... · product range Transmissions, ... The knowledge of the needs of diversifi

Dana Brevini Benelux | Röntgenweg 24 | 2408 AB Alphen aan den Rijn | T +31 172 42 80 80 | [email protected] | www.brevini.nl

focus on customerTo the consolidated ‘customer-centric’ concept, Dana has always added an even more significant connotation by investing, over the years, in the creation of an organization which speaks the customer’s language and solves problems wherever the customer is. This unifying feature of Dana history becomes evident in the capillarity of its network of production facilities, subsidiaries, warehouses, distribution centers and dealers.