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SMARTWOOD SRL
Via Caduti sul don, 31
12020 Villar San Costanzo (CN)
Tel +39 0171 910010
e-mail: [email protected]
www.smartwoodsrl.com
PRODUCT PORTFOLIO
1
PRODUCT PORTFOLIO
1
Pellet Mills for
Home Use
Pellet mills for home use suitable for pellet production from agricultural-forestry scraps.
They come in single-phase, three-phase, PTO and with gasoline internal combustion
engine edition.
PRODUCT PORTFOLIO
2
PLT-50 - Single-Phase Pellet Mill
Power supply Electrical single-phase
Installed
power
3 kW
Approx. hourly
production * Depending on the material
Pellet
diameter 6 mm
Die diameter 119 mm
Roller
diameter
2 rollers 78 mm diam. (working
surface approx.39 mm)
Dimensions
(LxWxH) 87 x 39 x 106 cm
Weight 110 kg
PLT-100 - Three-Phase Pellet Mill
Power supply Electrical three-phase
Installed
power
4 kW
Approx. hourly
production * Depending on the material
Pellet
diameter 6 mm
Die diameter 119 mm
Roller
diameter 2 rollers 78 mm diam.
Dimensions
(LxWxH) 87 x 39 x 106 cm
Weight 110 kg
* Hourly production considerably varies according to the type of biomass used. Estimated data
contained in this catalogue are purely indicative and not binding in any way.
PRODUCT PORTFOLIO
3
PLT-100 PTO - Pellet Mill with PTO Attack
Power supply PTO
Required
driving force
6 hp
Approx. hourly
production* Depending on the material
Pellet
diameter 6 mm
Die diameter 119 mm
Roller
diameter 2 rollers 78 mm diam.
Dimensions
(LxWxH) 67 x 77 x 121 cm
Weight 93 kg
PLT-100 M-Pellet Mill with Gasoline Internal Combustion Engine
Power supply: Gasoline internal combustion
engine
Installed
power: 14 hp
Approx. hourly
production* Depending on the material
Pellet
diameter 6 mm
Die diameter 119 mm
Roller
diameter 2 rollers 78 mm diam.
Dimensions
(LxWxH) 87 x 39 x 106 cm
Weight 110 kg
* Hourly production considerably varies according to the type of biomass used. Estimated data
contained in this catalogue are purely indicative and not binding in any way.
PRODUCT PORTFOLIO
4
Woodstock
Bio-Shredders
Biomass shredders designed to chop vegetable waste. They come with feed hopper,
discharging hole and a cutting mechanism with 2 blades and 2 counter blades.
PRODUCT PORTFOLIO
5
WOODSTOCK 3PH – Electrical Three-Phase Bio-Shredder
Power supply Electrical, three-phase
Installed
power
3 kW
Max.
branches’
diam.
40/50 mm
Feed hopper
dimensions 35 x 40 cm
Dimensions
(LxWxH) 134 x 83 x 106 cm
Weight 87 kg
WOODSTOCK PTO – PTO Bio-Shredder
Power supply PTO
Installed
power 18 hp
Max.
branches’
diam.
70 mm
Feed hopper
dimensions 35 x 40 cm
PTO rotation 540 RPM
Dimensions
(LxWxH) 134 x 83 x 106 cm
Weight 106 kg
PRODUCT PORTFOLIO
6
WOODSTOCK ENGINE – Petrol Engine Bio-Shredder
Power supply Petrol engine
Engine HONDA GX200
Engine power 6,5 hp
Max.
branches’
diam.
60 mm
Feed hopper
dimensions 35 x 40 cm
Dimensions
(LxWxH) 134 x 83 x 106 cm
Weight 92 kg
PRODUCT PORTFOLIO
7
Semi-Professional
Pellet Mills
Semi-professional pellet mills designed for pellet production from agricultural-forestry
waste. They come with central bearing and pressure rollers lubrication through greasing
pumps.
PRODUCT PORTFOLIO
8
PLT-400 - Electrical Three-Phase Pellet Mill
Power supply Electrical three-phase
Installed
power
22 kW
Approx. hourly
production* Depending on the material
Die hole
diameter** Usually 6 mm
Die diameter 225 mm
Roller
diameter 4 rollers 90 mm diam.
Dimensions
(LxWxH) 153 x 70 x 130 cm
Weight 600 kg
PLT-400 PTO - PTO Pellet Mill
Power supply PTO
Driving force
required
> 60 hp
PTO attack Category 2
Approx. hourly
production* Depending on the material
Die hole
diameter** Usually 6 mm
Die diameter 225 mm
Roller
diameter 4 rollers 90 mm diam.
Dimensions
(LxWxH) 100 x 130 x 147
Weight 436 kg
* Hourly production considerably varies according to the type of biomass used. Estimated data
contained in this catalogue are purely indicative and not binding in any way.
** Die hole diameter can vary according to customer’s needs.
PRODUCT PORTFOLIO
9
PLT-800 - Electrical Three-Phase Pellet Mill
Power supply Electrical
Installed
power
37 kW
Approx. hourly
production* Depending on the material
Die hole
diameter** Usually 6 mm
Die diameter 225 mm
Roller
diameter 4 rollers 90 mm diam.
Dimensions
(LxWxH) 195 x 89 x 142 cm
Weight 840 kg
* Hourly production considerably varies according to the type of biomass used. Estimated data
contained in this catalogue are purely indicative and not binding in any way.
** Die hole diameter can vary according to customer’s needs.
PRODUCT PORTFOLIO
10
Professional
Pellet Mills
Professional pellet mills designed for pellet production from agricultural-forestry waste.
They come with central bearing and pressure rollers lubrication through greasing pumps.
PRODUCT PORTFOLIO
11
PLT-1000 - Electrical Three-Phase Pellet Mill
Power supply Electrical three-phase
Installed
power
45kW
Approx. hourly
production * Depending on the material
Die hole
diameter** Usually 6 mm
Die diameter 398 mm
(working surface 360 mm)
Roller
diameter 2 rollers 180 mm diam.
Dimensions
(LxWxH) 170 x 90 x 130 cm
Weight 950 kg
* Hourly production considerably varies according to the type of biomass used. Estimated data
contained in this catalogue are purely indicative and not binding in any way.
** Die hole diameter can vary according to customer’s needs.
PRODUCT PORTFOLIO
12
Loaders and
Dispensers
Dispensers / loaders for biomass designed for our pellet mills. Our CRT-50 is also
designed for the addition and the dosage of a small quantity of starch (e.g. corn flour).
The material is moved by means of a screw feeder. Biomass metering’s control is
managed through a motor inverter with potentiometer.
PRODUCT PORTFOLIO
13
CRT-50 - Biomass Dispenser
CRT-100 - Biomass Loader
Characteristics
Starch dispenser/ biomass loader
that can be used:
- to feed our domestic pellet
mills of 100 series
- to add and meter starches
(e.g. corn flour)
Materials are moved by means of a screw feeder. Biomass
metering’s control through a motor
inverter with potentiometer.
Power supply Electrical single-phase
Installed
power 0,25 kW
Max volume Approx. 0,25 m3
Dimensions
(LxWxH) 150 x 90 x 190 cm
Weight 85 kg
Characteristics
Biomass loader with screw feeder,
essential to feed our domestic,
semi-professional and
professional pellet mills.
Power supply Electrical single-phase
Installed
power
Electrical single-phase motor
inverter 0,55 kW
Screw feeder 0,25 kW
Max volume Approx. 0,8 m3
Dimensions
(LxWxH) 325 x 72 x 210 cm
Weight 145 kg
PRODUCT PORTFOLIO
14
CRT-200 Biomass Loader + RC-400 Refiner Mill
CRT-200
RC-400
IRON REMOVER
Characteristics
Biomass loader with screw feeder,
essential to feed our domestic,
semi-professional and
professional pellet mills. Set up for
aspiration.
Opening inspection door with
protection grid.
Power supply Electrical single-phase
Installed
power
Electrical single-phase motor
inverter 0,55 kW
Screw feeder 0,25 kW
Max volume About 0,4 m3
Dimensions
(LxWxH) About 325 x 72 x 210 cm
Weight 145 kg
Grid diameter
(mm)
Several dimensions available on
request
Max.
granulometry
of the material
Production considerably varies
according to the type of biomass
used and to its dimension
Power supply Electrical three-phase with motor
protection
Installed
power 11 kW
Refining
system Rotor with knives or hammers
Number of
knives 96
Dimensions
(LxWxH) About 147 x 117 x 147 cm
Weight 235 kg
Characteristics
Iron remover with magnets and
stainless-steel support that can be
opened to remove ferrous bodies.
It is incorporated into the refiner
mill hopper.
PRODUCT PORTFOLIO
15
Refiner
Mills
Refiner mills for ligno-cellulosic wood chips, designed to refine the product for the
subsequent pelletization. They ensure a regular and homogeneous granulometry through
an exchangeable grid. They are set up to be eventually connected to an aspirator for dust
elimination and material transport.
PRODUCT PORTFOLIO
16
RC-1000 - Refiner Mill
RC-400 - Refiner Mill
Grid diameter
(mm) Different measures available
Max.
granulometry
of the material
Wood chip max. size approx.4 cm
Production considerably varies
according to the type of biomass
used and to its dimension
Power supply Electrical three-phase
Installed
power 22 kW
Refining
system Rotor with knives
Number of
knives 150
Dimensions
(LxWxH) 165 x 68 x 186 cm
Weight 354 kg
Grid diameter
(mm)
Several dimensions available on
request
Max.
granulometry
of the material
Wood chip max. size approx.1 cm
Production considerably varies
according to the type of biomass
used and to its dimension
Power supply Electrical three-phase (electrical
panel excluded)
Installed
power 11 kW
Refining
system Rotor with knives/hammers
Number of
knives 80
Dimensions
(LxWxH) 147 x 117 x 147 cm
Weight 235 kg
RC-400 REFINER MILL INSTALLED ON
CRT-100
PRODUCT PORTFOLIO
17
Biomass
Extractors
Extractors for sawdust or wood chips controlled by IP66 vector inverter
• Rotating axis with leaf springs in harmonic steel
• Extracting screw feeder for material metering
• Electrical panel with protections
PRODUCT PORTFOLIO
18
ECP-3000 - Biomass Extractor*
Characteristics
Extractors for sawdust or wood
chips controlled by IP66 vector
inverter
• Rotating axis with leaf springs in
harmonic steel
• Extracting cochlea for material
metering
• Electrical panel with protections
Power supply Electrical three-phase
Installed
power
Rotating axis: 3 kW
Extracting screw feeder: 2,2 kW
Capacity 8-10 m3
Cochlea diam. 200 mm
Dimensions
(LxWxH) 2,2 m x 4,2 m x 3,2 m
* double screw feeder version also available
ECP-2000 Biomass Extractor*
Characteristics
Extractors for sawdust or wood
chips controlled by IP66 vector
inverter
• Rotating axis with leaf springs in
harmonic steel
• Extracting screw feeder for
material metering
• Electrical panel with protections
Power supply Electrical three-phase
Installed
power
Rotating axis: 0,75 kW
Extracting screw feeder: 0,75 kW
Agitator hopper extractor: 0.25 kW
Capacity 1,5 m x 2,8 m x h 2,6 m
Cochlea diam. 3-4 m3
Dimensions
(LxWxH) 150 mm
*double screw feeder version also available
PRODUCT PORTFOLIO
19
ECP-2000XL Biomass Extractor + CRT25 Biomass Dispenser
ECP-2000L
Characteristics
Extractors for sawdust or wood
chips controlled by IP66 vector
inverter
• Rotating axis with leaf springs in
harmonic steel
• Extracting cochlea for material
metering
• Electrical panel with protections
Power supply Electrical three-phase
Installed
power
Rotating axis: 0,75 kW
Extracting screw feeder: 0,75 kW
Predisposition for agitator hopper
extractor: 0.25 kW
Dimensions
(LxWxH) About 1,5 m x 3,3 m x h 2,6 m
Capacity About 4 m3
Screw feeder
diam. 180 mm with variable pitch
CRT-25
Characteristics
Starch dispenser/ biomass loader
that can be used to add and meter
starches (e.g. corn flour).
It comes with protection grid and
cover for material loading.
Materials handling occurs through
screw feeder. Biomass metering’s
control through a motor inverter
with potentiometer.
Power supply Electrical single-phase
Installed
power 0,25 kW
Max volume About 0,25 m3
Dimensions
(LxWxH) About 150 x 90 x 190
Weight 85 kg
PRODUCT PORTFOLIO
20
Conveyor Belts
Conveyor belts for raw material and final product’s loading and handling. They come with
paddles and wheels or legs and hopper.
PRODUCT PORTFOLIO
21
NT4X250 - Conveyor Belt for Wood Chips
Characteristics
Conveyor belt for wood chips or
sawdust loading. With wheels and
adjustable in height. It comes with
an inverter with potentiometer to
adjust the speed.
Power supply Electrical single-phase
Installed
power 0,75 kW
Dimensions
Length 4 linear metres
Width 250 cm
Adjustable height
Speed 0,25 m/s adjustable through
inverter
NT4X300 ET TM - Conveyor Belt after Pellet Mill
Characteristics
Conveyor belt with modified
hopper for pellet loading into the
cooler
Power supply Electrical single-phase
Installed
power 0,75 kW
Speed 0,15 m/s
Dimensions Length 4 linear metres
Width 300 cm
PRODUCT PORTFOLIO
22
NT4X300 ET - Conveyor Belt for Big Bags
Characteristics Conveyor belt for final product
loading and for big-bag filling.
Power supply Electrical single-phase
Installed
power 0,75 kW
Speed 0,15 m/s
Dimensions Length 4 linear metres
Width 300 cm
NT4X400 ET TM - Conveyor Belt for Bagging Machine
Characteristics Conveyor belt for bagging
machine PKG-1000
Power supply Electrical single-phase
Installed
power 0,75 kW
Speed Related to PKG-1000 speed
Dimensions
Length 4 linear metres
Width 400 cm
PRODUCT PORTFOLIO
23
NT3X300 ET TM - Conveyor Belt under Pellet Press
Characteristics Conveyor belt for pellet loading
into the vibrating screen.
Power supply Electrical single-phase
Installed
power 0,75 kW
Speed 0,15 m/s
Dimensions
Length 3 linear metres
Width 300 cm
PRODUCT PORTFOLIO
24
Filter Units
Filter units for dust suction and recovery. They come with a cleaning system consisting of
an electrical vibrator that allows the automatic shaking of filter bags. The electrical vibrator
is manually operated at the end of the production process.
PRODUCT PORTFOLIO
25
FILTRO-32 RAF - Filter Unit for RC-1000 Mill
Characteristics
Filter unit for dust suction and
recovery. It comes with a cleaning
system consisting of an electrical
vibrator that allows the automatic
shaking of filter bags. The
electrical vibrator is manually
operated at the end of the
production process.
Power supply Electrical three-phase
Installed
power Electric vibrator 0,18 kW
No. of bags 32 cotton filter bags Ø 200 mm H
180 cm
Dimensions
(LxWxH) 100 x 200 x 380 cm
Weight 250 kg
FILTRO-32 POL - Filter Unit for Dust Recovery
Characteristics
Filter unit for dust suction and
recovery. It comes with a cleaning
system consisting of an electrical
vibrator that allows the automatic
shaking of filter bags. The
electrical vibrator is manually
operated at the end of the
production process.
Power supply Electrical three-phase
Installed
power Electric vibrator da 0,18 kW
No. of bags 32 cotton filter bags Ø 200 mm H
180 cm
Dimensions
(LxWxH) 100 x 200 x 380 cm
Weight 250 kg
PRODUCT PORTFOLIO
26
FILTRO-12 - Filter Unit with 12 Filter Bags
Characteristics
Filter unit for dust suction and
recovery. It comes with self-
cleaning system for the automatic
shaking of the filter bags and
electrical panel for manual
actuation. It comes with an
integrated aspirator and 4-way
suction attacks Ø 100 mm
Power supply Electrical three-phase
Installed
power
Electric vibrator 0,18 kW
Aspirator electrical three-phase 3
kW engine
No. of bags 12 cotton filter bags Ø 200 mm H
180 cm
Dimensions
(LxWxH) 140 x 240 x 340 cm
ASP400-1500 - Single-Phase Filter Unit with 2 Filter Bags
Characteristics Filter unit for suction and recovery
of dust from the pellet mill.
Power supply Electrical single-phase
Installed
power 1500 W
No. of bags 2 cotton filter bags Ø 100
PRODUCT PORTFOLIO
27
Bagging machines
Bagging
Machines
Semi-automatic bagging machines for pellet and granulates of several origins. Electronic
weighing through cells and weight setting of the bagged product.
PRODUCT PORTFOLIO
28
PKG-1000 - Semi-Automatic Bagging Machine
Characteristics
Semi-automatic bagging with feed
hopper for material loading and
conveyor belt for material
handling. Net weight scale with
weighing cells. Unloading of pre-
weighed material through
pneumatic valve
Power supply Electrical, three-phase
Installed
power 1,55 kW
Unloading
time of pre-
weighed
material
Approx. 3 sec.
Sack weight Potentiometer allowing to set ideal
weight (kg)
Weighing
range 50 gr
Language Software available in several
languages
Dimensions 113 x 131 x 240
Weight 300 kg
66F650X1 - Thermo Welding Machine
Characteristics Thermo welding machine with
pedal 1 resistance
Length 600 mm
Welding 10 mm
Power 800 W
Dimensions 70 x 57 x 880 cm
Weight 28 kg
PRODUCT PORTFOLIO
29
Other Components
PRODUCT PORTFOLIO
30
Humidification Kit
Characteristics
Humidification pump for raw
material. Air-powered. It comes
with:
- 1m3 tank
- Interchangeable vaporizing
nozzle
Power supply Compressed air
Tank
dimensions 1m3
DFM-500 – Iron Remover
Characteristics
Iron remover with 2 neodymium
magnets and stainless-steel
support for belt conveyor
VBR-300 - Vibrating Screen
Characteristics
Vibrating screen with n. 2
vibrators 0,26 kW with manual
valve for regulation pellet
unloading and interchangeable
sieve with different Ø
Power supply Electrical, three-phase
Installed
power 0,52 kW
Volume 0,1 m3
Dimensions
(LxWxH) 175x80x110
Weight 150 kg
PRODUCT PORTFOLIO
31
RPL-1000 - Pellet Cooling System
Characteristics
Pellet cooling system including:
- Loading hopper
- No. 2 proximity sensors to
maintain the level of the product
within the tank
- Manual release button
- Star valve hourly output 400 l/h
- Electrical panel with
potentiometer
Power supply Electrical, three-phase
Installed
power Star valve 0,75 kW
RPL-1000 - ASP Pellet Cooling System with Suction Device*
Characteristics
Pellet cooling system with suction
device including:
- Loading hopper
- No. 2 proximity sensors to
maintain the level of the product
within the tank
- Manual release button
- Star valve hourly output 400 l/h
- Electrical panel with
potentiometer
Power supply Electrical, three-phase
Installed
power
Star valve 0,75 kW
Suction device 2,2 kW
* product available on request
PRODUCT PORTFOLIO
32
BIG-100 Big-Bag Holding Structure for Pellet Line
Characteristics
Steel structure with chains and
hooks for big bag support.
Adjustable height
BIG-1000-1 Big-Bag Holding Structure for Bagging Machine
Characteristics Steel structure with a hole for big
bags.
Accessories
Vibrating screen
Raised support for big bag
discharge on the conveyor belt
powered by the bagging machine.
PRODUCT PORTFOLIO
33
PMP-100 e PMP-100 PTO - Grease Dispenser Cart
PMP-100
Characteristics
Grease dispenser cart complete
with volumetric pump for
regulation of grease quantity
Power supply Compressed air (4 bar)
PMP-100 PTO
Characteristics
Grease dispenser cart for PTO
pellet mill complete with electric
panel and volumetric pump for
regulation of grease quantity
Power supply Compressed air (4 bar)
S3 460-18 - Grease Can for Lubrication
Characteristics
Grease can for lubrication of
pressure rollers / central bearing.
Product technical data sheet
available on request
Weight 18 kg
PRODUCT PORTFOLIO
34
Pipes Kit RC-1000
Characteristics
Zinc-coated pipes 150 for
connection RC-800 to separating
cyclone CRT-100. Complete with
bent pipes and regulation valves.
Dimensions Diameter 150 mm
CRT-100 Biomass Loader + Modification Kit
Characteristics
Modification kit:
- Separating cyclone diameter 600
mm
- Star valve hourly output 400 l/h
- Suction device
- Support for CRT-100 biomass
loader
Power supply Electrical three-phase
Installed
power
Star valve 0,75 kW
Suction device 5,5 kW
PRODUCT PORTFOLIO
35
Dust Recovery Kit
Characteristics
The dust recovery kit includes:
- Cyclone 600 diameter
- Star valve with 400 l/h hourly
output
- Aspirator
Power supply Electrical, three-phase
Installed
power
Star valve 0,75 kW
Aspirator 5,5 kW
Dust Kit Pipes
Characteristics
Zinc-coated connection pipes for
dust recovery of pellet press,
vibrating screen and cooling
system including bent pipes and
regulation valves
Dimensions Diameter 150 mm
PRODUCT PORTFOLIO
36
The above image is for illustrative purposes only and represents a possible configuration of single
machines. It is not therefore to be considered binding in any way.
Pellet Lines
PRODUCT PORTFOLIO
37
Minimal Line with PLT-400 + CRT-100
Compact Line with PLT-400
PRODUCT PORTFOLIO
38
Supercompact Line with PLT-400
Compact Line with PLT-800
PRODUCT PORTFOLIO
39
Supercompact Line with PLT-800
Supercompact Line with PLT-1000
PRODUCT PORTFOLIO
40
Complete Line with PLT-1000
PRODUCT PORTFOLIO
41
Semi-Automatic Bagging Station
PRODUCT PORTFOLIO
42
DRY 500: High-efficiency biomass dryer:
Dry 500 is an innovative direct-exchange drying system with very high return. The operating principle
is extremely simple but equally effective: the hot air generated by the combustion of the biomass
(wood pellets or wood chips) is mixed in the combustion chamber in order to obtain the correct
temperature based on moisture and the type of material to be dried, which is introduced into the
flow of hot air and passes through the evaporation cell, where the separation between water (in
vapor phase) and material takes place.
Finally, a centrifugal cyclone system allows the physical separation in the vapor phase and of the
dried biomass that is expelled through a special rotary valve.
The thermal power applied is 400 Kw, with maximum quantities dried according to the power and
moisture of the material. It is possible to reach high productions.
The raw material to be dried can have maximum moisture levels of about 40-45% with return directly
proportional to the applied thermal power and the type of biomass used.
Type of drying material: Sawdust, shavings, micro-woodchips (maximum drying size within 8mm).
The drying systems are specially designed to be used in a profitable way with the Smartwood
pelletizing systems.
DRY 500: High-Efficiency
Biomass Dryer