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Plastic granulate dryer system
Discharging station for Octabin and BigBag
Dedusting devices for plastic granulate/regrind
www.helios-systems.com
JETBOXX®
OKTOMAT®
HELIOclean®
PRODUCT OVERVIEW
DISCHARGING CONVEYING DRYING DEDUSTING
Your perfect partner for material handling
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Top-mounted dryers Stand-alone dryers Fixed dryer stationVariable dryer station
By combining system basic components you can implement optimal solutions for every setting of task.
With modified tasks the components can be easily recombined.
Compressed air dryers for plastic granulate
JETBOXX® SYSTEM
JETBOXX ® System Components
JETBOXX ® System Variations
Conveying techniques AccessoriesDrying containersControls
JETBOXX ® Stand-alone dryer
JETBOXX ® Top-mounted dryer
Placement next to the processing machine and conveying to the feeding section
Mounting directly on the feed section of the processing machineMinimal space requirement
Conveyors1-or 2 components with /without dedusting
Drying containerswith 0,5 to 200 liters
JETBOXX®Control for dryers andconveyors with two conveying points
� WINneo® � WINsystem®
Suction deviceor discharge device
� Machine adapter � + big blaster
Base framefor stand-alone or batch dryers1 - 4 units
JETBOXX® 30 liters
JETBOXX® mini set 0,5 liters with manual filling
20 liters with conveyor ME
JETBOXX® 50 liters JETBOXX® 200 liters
JETBOXX® set 50 liters with option CE
JETBOXX® mini set 12 liters with option C
JETBOXX® mini set 2,5 liters with option CE
When changing the setting of task thecomponents can be combined easilyor used as top-mounted dryers again.
HELIOMAT® 4-fold station
2/3/4-unit base frame
Every docking station is an independent dryer with WINsystem® equipment
� Pre-drying station for quick material change
� Dryer station for sampling batches
� Batch drying for small quantities / sampling
� Laboratory applications
� Cleanroom supply with hermetically sealed dry material containers
Applications
JETBOXX® Docking plate
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JETBOXX ® Fixed dryer station
� Plastic data base � Conveying control for two conveying points � Week timer � Overheating protection � Dew point measurement
with dew point alarm
� Drying programs – Quick selection programs – Database programs – Personal programs – Pre-/continiuous drying – Continious drying – Batch drying
The key facts
Perfect drying result by throughput-/ material dependent dryer settings
Dew point alarmMax permitteddew point -20 °C
0 = alarm OFFMinimize ( + )Increase ( – )
Conveying settings
Layering A/B 2.0 sComponent B 30 %Permitted conveying time 99 sDedusting 3 x
Basic material Temp Time COP . . . . . . . . . . . . 80 °C 5.0hCP . . . . . . . . . . . . . 75 °C 2.5hCP_Ion . . . . . . . . . 60 °C 8.0hLCP . . . . . . . . . . . . 150 °C 4.0hPA 4,6 . . . . . . . . . 100 °C 5.0hPA 6-3-T . . . . . . . . 80 °C 5.0h
Pre / continious drying LCP 150°C 4.0hContainer 22.7 l 30 lThroughput 3.75 kg/hAir volume 120 l/minDue temperature 150 °CDrying time 4.0 h
JETBOXX ® Variable dryer stationHELIOS top-mounted dryers are placed on a base frame with docking plates.The drying containers may be removed and carried to the processing device.
The material can be predried in removable drying containers at the batch dryer. The drying container can be removed and brought to the processing machine if needed.
Control for the drying and conveyingBASIC - functions
Control for the drying and conveyingPRO - functions
WINneo® WINsystem®
4 quick selection programs
9 personal programs
Plastic databasefor plastic-specific and
throughput-dependent dryer settings
Measurement of dew point + display
Dew point alarm
Energy consumption displayDisplay of compressed air flow rate,
heating capacity and total energy consumption
Large digital display
Graphic display with 10 languages
Week timer
Conveying control
2x conveying point1x dedusting
2x conveying point2x dedusting
2x mix function
Material lack detection
Overdrying protection
Error messages + collective fault signal
In standard Optionally
Not available
WINneo®
WINsystem®
JETBOXX ® Control
TrolleySplit version
Crane bracketMachine adapters Docking plate
UP2000
Docking place
Dry air conveying
Discharge aid
HCA Conveyors
Dust removal
Conveying set
Conveying set
■ DN 22 or DN32 ■ PUR conveying hose set ■ Suction lance Venturi long/short
■ DN 22 or DN32 ■ PUR-H conveying hose set ■ Venturi suction lance
long/short
1 - Component conveyors with exhaust air filter
Options, accessories
1 - or 2 - Component conveyors with dedusting
also with own control
lso with own control
OPTION C Micro OPTION C Mini OPTION C OPTION C-M
OPTION CE Mini OPTION CE OPTION ME OPTION CE-M / ME-M
XT-1 mini XT-1 XT-2
3 new types of suction devices allow a 100 percent avoidance of moisture adsorption of the dried material anew in the waiting or conveying mode.
Closed conveying system.Venturi principle without suction ofambient air.
Zero post humidificationConveying with dry air
STOP100%
PROTECTION
POST HUMIDIFICATIO
N
Suction devices with dry air conveying
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30 liters20 liters 50liters 75 liters0,5 liters 1 liters 2,5 liters 5 liters 6 liters 12 liters 18 liters
Mini drying container Drying container
JETBOXX ® System Components
P
Conveying and drying of one component directly next to the injection molding machine. Conveying of the dried material onto the feeding section.Conveying height up to 8m possible. Selectable with/without dry air conveying.
Version A
The docking plate including the dryer control is fixed directly on the injection molding machine. The drying containers are docked via a sliding rail. The dried granules are conveyed via a suction device onto the injection molding machine.
Version B
Example: Feeding of two machines with dried material. Selectable with/without dry air conveying.
Version C
For all bulk bags with foil inlet or loops
During the suction process, the flexible bulk bag wall is pulled up and inwards via the auto-matic bag tightening system.
As a result, the bag tightens and the bulk material in the border area flows to the central suction point.
At the end of the discharging process, the almost empty bulk bag is automatically lifted up from the bottom, enabling a complete material discharge.
1 2 3
Functional principle Video at www.helios-systems.com
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OKTOMAT® SYSTEM
The discharging of octabins and BigBags through suction pipes is often difficult and not always practical. The conveying is interrupted too often and leads to production disruptions. The film bag is sucked in often or the material does not flow continuously, which is particularly problematic at the end of the discharging process. Often an operator has to guide the suction pipe by hand for a longer period of time in order to discharge a bulk bag.
OKTOMAT® Emptying stationsThe OKTOMAT® uses a vibrating suction head instead of the suction pipe and the automatic bag tightening mechanism pulls the foil inlet or BigBag upwards. The suction head floats and vibrates in the material and breaks up lumps. The loosened material flows towards the middle and is continuously sucked.
Vibrating suction heads
The solution
Just palletjack will do
The problem
bulk bags with foil inlets
Octabinbulk bags with loops
BigBag
with foil inlets
Lattice boxes
Type SOS SOS INOX SOS Classic SOS Classic INOX ECO ECO Classic
SOS series ECO seriesAutomatic controlled lifting and lowering of the suction head for optimum suction conditions in the bulk bagOscillation of the foil/bag tightener as a flow aid for the bulk material in border areas to achieve a max. emptying capacity
Autom. lowering of the suction head when the filling level decreases via counterweight, foil/bag tightener steplessly adjustable
Range Bag tightening range 1000 mm Bag tightening range 1000 mm Bag tightening range 1000/1500 mm Bag tightening range 1400 mm Bag tightening range 1000 mm Bag tightening range 1000/1500 mm
Tension force Bag tightening force 1500 N Bag tightening force 1500 N Bag tightening force 2400 N Bag tightening force 2500 N Bag tightening force 1500 N Bag tightening force 2400 N
Configuration Full equipment Full equipment Full equipment Fully equipped high-end type Basic equipmentBasic equipment, expandable to fullequipment
Placement Especially space-saving in width Especially space-saving in widthEspecially space-saving in depth, installation on hall wall, several stations next to each other
Especially space-saving in depth, installationon hall wall, several stations next toeach other
Especially space-saving in widthEspecially space-saving in depth, installationon hall wall, several stations next to each other
Operation Operation sideways Operation sideways Operation on front Operation sideways or on front Operation sideways Operation on front
Application Suitable for almost all tasksSuitable for almost all tasks,additional corrosion protection
Regrind, punch scrap waste, almost allapplications.Bulk bags with large base area.
Foodstuffs, pharmaceutical industry, corrosion-protected, suitable for high- pressure cleaners
Free-flowing bulk materialsFree-flowing bulk materials of high density.Bulk bags with large base area.
w
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Oscillating suction head
Fluidization
Special suction head
Oscillating foil/bag tightener
OKTOMAT ® Type overview
Material-related solutions
The material can also be fluidized, loosening isachieved by compressed air nozzles.
Brings bridged material and remainingborder areas to collapse.
FluidizationOscillating suction head and foil/bag tightener
Optimum material flow.
SOS - series
SOS - series
The two OKTOMAT® series (SOS and ECO) use components from the OKTOMAT® system in different combinations according to the modular principle. This allows the optimum emptying station to be configured for almost any application.
System components OKTOMAT® SYSTEM
Base frames Vibrating suction headsControls Foil/bag tightener
Different distribution of vibration in the granules, approvedmaterials for the bulk solids, ATEX-compliant, etc.
The Oktomat® discharging stations are autarchic and matching for every suction conveying system for bulk materials. As soon there is a minimum vacuum in the conveying pipeline or a relay signal is applied to the control unit, the OKTOMAT® switches on.
OKTOMAT ® in practice OKTOMAT ® Conveying technologyThousands of OKTOMAT® systems are in use worldwide. Most of them work in 3-shift operation under thehardest conditions, e. g. in the plastics and chemical industries.
OKTOMAT® � robust and durable
� unmanned operation
� proven in thousands
� easy to operate
� min. operating costs
� suitable for all materials
� short payback period
injection molding extrusionblow molding compression molding
� paper / foil
� PVC processing
� recycling
� cable
� optics
� lighting
� WPC
� automotive
� plug connectors
� packaging
� foil production
� logistics
� paper finishing
� chemistry / raw materials
� medical technology
� food
� raw material handling
� technical parts
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with 2-step sidechannel compressor2,5 - 7,0 kW
stainless steel
HCA-2 2 Liter*HCA-5 2 Liter**(with enlarged filter)
with claw pump2,5 - 9 kW
stainless steel / glass
HFE-15K 15 litersHFE-30K 30 liters
stainless steel
SFG-2 20 liters SFG-3 20 liters* SFG-6 60 liters**(with enlarged filter)
HFE SFG HVHCA HVK
Vacuum hopper loaders Vacuum stations
Refilling station Double station with switchover
HELIOclean® Dedusting devices
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During whirling up / circulation, ionisized air will be sucked through the material batch to be dedusted reducing the binding force between dust particles and resins as far as the dust dissolves and can be sucked out.
HELIOclean® 3 HELIOclean® PRO 10 HELIOclean® PRO 20HELIOclean® 2(Option CE)
PMMA raw granules before and after dedusting.
Professional cleaning of resins brings the quality to the original state again and optically perfect parts can be produced.
HELIOclean® dedusting technology
The solution
Dust in material causes lowered mechanical properties of technical plastic resins, leads to problems with surface finish in case of transparent parts, to high rate of rejects basing on smudges or white/black dots in transparent injection moul-
ding parts like for example optical lenses of PC and PMMA, to unstable processes due to impurities in the plasticizing unit and thus to high cleaning efforts with machine down times.
HELIOclean® is a combined conveying-/mixing and dedusting system to be mounted di-rectly on the injection moulding machine/ drying container and to feed virgin material and/or regrind.
The resin/regrind is sucked by means of in-tegrated conveying techniques into the de-dusting chamber. The conveying speed is infinitely preselectable thus avoiding dust creation caused by abrasion.
An exactly unchanging lot will be dedusted by air separating with ion shower then. The resin/regrind will be whirled just as high that it will not touch the sieve disc at dust outlet arising new dust.
Pre-dedusting when filling,0-9 dedusting impulses by a jetof compressed air from aboveafter each conveying operation.
Pre-dedusting when filling,0-10 dedusting impulses byionized air after filling injectingcompressed air through the airnozzles at the conical outlet(below) with simultaneoussuction from above.
Pre-dedusting when filling,air separation by forming flowpattern of resin by flow of ions.
Pre-dedusting when filling,air separation by forming flowpattern of resin by flow of ions.
� compact and split version
� 1 or 2 components version
� separate dust collection bin
� Venturi suction lances
� compact and split version
� 1 or 2 components version
� separate dust collection bin
� intermedial bin for dedusted material
� cleaning of the dedusting chamber by flow of ions
� Venturi suction lances
� separate control combined with vacuum pump and dust collection bin
� 1 or 2 components version
� lockable conveying line(s)
� shut-off/outlet flap
� hinged dust collection bin for cleaning purposes
� infinitely adjustable conveying speed and air separation force
� small weight (6kg), thus ideal for drying container filling
� material throughput approx. 10 kg/h
� separate control combined with vacuum pump and dust collection bin
� 1 or 2 components version
� lockable conveying line(s)
� shut-off/outlet flap
� swing-out dust collection bin for cleaning purposes
� infinitely adjustable conveying speed and air separation force
� material throughput approx. 20 kg/h
ionizing not available 1 ionizer as standard 2 ionizers as standard 2 ionizers as standard
Particularly suitable formounting on processing
machine
Particularly suitable formounting on processing
machine
Particularly suitable formounting on drying container
Only suitable for mounting onprocessing machine
1 2 3neutralizing load
separatingthroughwindsifting
bringingions in
Ion shower
The problem
16www.helios-systems.com
JETBOXX® OKTOMAT® HELIOclean®
SYSTEM SYSTEM SYSTEM
Machinery and equipment for material handling
HELIOS GmbHGerätebau für Kunststofftechnik
Hechtseestraße 883022 RosenheimGERMANY
Tel +49 (0)8031 35418-0Fax +49 (0)8031 35418-60
DRYING DISCHARGING DEDUSTING
HEL
IOS
2018
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