Upload
lesley-wilkins
View
218
Download
0
Tags:
Embed Size (px)
Citation preview
Product Improvements
Kickstart Super MoneyMaker
Improved design
• Uncomfortably large foot travel
Treadle travel
Product Improvements
plastic tube
shaft
metal plates
• High friction
• Tall
• High cost
Treadle travel
Piston seals
Product Improvements
• Many parts
• Low efficiency
Treadle travel
Piston seals
Complex valves
Product Improvements
• High cost
• Overly durable
Treadle travel
Piston seals
Complex valves
Cylinder material
Product Improvements
• Material = cost
• Long treadles
• Overbuilt frame
• Tall cylinders
Treadle travel
Piston seals
Complex valves
Cylinder material
Excess material
Product Improvements
2”
5/8”
Implementation Plan –
to leverage existing IDE/M infrastructure• production
facilities and outsourcing arrangements
• distribution network: demonstrators, agents, dealers, well drillers
Impact on the User
• Triple plot size (from 0.5 acre to 1.5 acre) •Additional $260 during dry season
• Loan pay back at the end of dry season
• Total wealth of one pump (3 year NPV @ 15%) is $520
• Income spent on: schooling, food and clothing
With the help of pressure pump, IDE/M will create a social good of $34mln for Myanmar total size of small plot irrigation tech market, households 1,250,000
2005 2006 2007 2008 2009 2010
IDE/M forecast of total pumps sold
1,735
6,500
10,500
19,000
60,000
131,000
pumps penetration 0.14% 0.52% 0.84% 1.52% 4.80% 10.48%
pressure pumps/ all pumps sold,% 10% 30% 50% 50% 50%
pressure pumps sold
650
3,150 9,500
30,000
65,500
wealth from one pressure pump $520
wealth created, $ mln 0.34 1.3 3.3 11 18
total wealth created, $ mln 34
Critical path decisions
• One Cylinder vs Two
• Cylinder material: PVC vs. thin metal
• PVC tube attached to metal
• Linkage design
• Junction box design and valves
Bonus Slides
Product Specification
Specification IDE Prototype “Under Pressure” Target
Performance
Flow rate 13 gal / min 13 gal / min
Suction head 4.6 m 4.6 m
Pressure head 7-15 m 10 m
Provides continuous pressure Near continuous Near continuous
Self-priming No Yes
Ergonomics
Average required power 470W (?) 60-80W
Minimum weight of user 45kg / (100lb)
Foot travel 8” 8” (6” for a child)
Piston travel 4”
Diameter of piston 4.125” (?)
Mechanical advantage 2:1
Adjustable mechanical advantage No
Weight 20kg / (44lb) 9kg / (20lb)
Manufacturing/Repair
Anticipated lifespan 4-5years
Bill of materials cost K34,169 / (~$28.25) K15,000 / (~$12.50)
Cost to manufacture K4,500 / (~$ 3.75) K 3,000 / (~$ 2.50)
Total cost K38,669 / (~$32.00) K18000 / (~$15.00)
Replaceable pressure check valves Yes? Yes
Replaceable suction check valves Yes Yes
Household Economics
today (w/o pump) this fall (w/ pressure pump)
monsoon
dry season
full year
monsoon
dry season
full year
length, working days 130 130 260 130 130
plot size, acre 0.5 0.5 0.5 0.5 1.5 1
current av. revenue per day, US$ 1 1 1
productivity: day sales/acre, US$ 2 2 2 2 2 2
sales per season, US$ 130 130 260 130 390 520
cost per season, US$ 130 130 260 130 130 260
household "profit" 0 0 0 0 260 260
1 year 2 year 3 year
costs of pump + frame (retail price) $20
cost of well-drilling $15
Total Upfront Costs $35 $0 $0
cost of borrowing additional acre / 6 month $5 $5 $5
pump repair parts $2 $2 $2
additional seeds $2 $2 $2
incremental labor $0 $0 $0
total variable cost $9 $9 $9
interest expense, 6 mo (at 10% / month) $27 $0 $0
additional profit from the pump $260 $260 $260
incremental money earned (in real terms) $189 $251 $251
as a % of current annual income 73% 97% 97%
discount rate (in real terms), annual 15%
wealth from one pump $519
Our prototypes
Our prototypes
Bob Hyde Pump