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PRODUCT GUIDE DESIGNED FOR SPECIFIC NEEDS | DEVELOPED TO IMPROVE COMPETITIVENESS Test INSTRUMENTATION

PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 1: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

P R O D U C T G U I D E

DESIGNED FOR SPECIFIC NEEDS | DEVELOPED TO IMPROVE COMPETITIVENESS

Test INSTRUMENTATION

Page 2: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Welcome to the Simpson Technologies Sand Testing Equipment

Since its introduction to the world market in 1993, Simpson sand laboratory instrumentation has become the overwhelming choice of the global foundry industry. Unlike traditional sand testing equipment, the design of modern Simpson equipment utilizes advanced electronics, pneumatics, digital readouts and on-board microprocessors. Studies have shown that Simpson equipment is more accurate, more repeatable, easier to calibrate and easier to use for busy laboratory personnel. The advanced design of this equipment provides more standard features and numerous testing possibilities in comparison to older mechanical testing units. The end result is that for a very reasonable investment in Simpson equipment, better laboratory data can improve your ability to troubleshoot casting defects, as well as certifying and optimizing the casting process. An important quality control tool, Simpson equipment is justified in every foundry operation. A significant inventory of Simpson instruments and replacement parts are available worldwide. In addition, technical service is also available to assist your every need, from the selection of the proper laboratory equipment to interpretation of test results. Simpson Technologies Corporation is committed to bringing you the very best products and services. If you would like to receive a quotation, place an order or request additional information, please contact one of our offices at the locations shown on the back of the catalog or visit us at www.simpsongroup.com.

Page 3: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Table Of Contents Catalog Version 3.2

Determining Your Simpson Equipment Needs ............................................................................................................................................................. i Diagram - How To Use the Equipment Selection Chart ............................................................................................................................................. iii Equipment Selection Chart ......................................................................................................................................................................................... iv General Dimensions and Technical Data .................................................................................................................................................................... v

Simpson Products Description Model No. Page

AFS Clay Tester ........................................................................................ 42131 .....................................................................................................35 Acid Demand Value (ADV) Test Kit…………………………….. ................. 42136………………………………………. ..............................................37 Analytical Balance ..................................................................................... 42137 .....................................................................................................38 Blower, Test Pieces ................................................................................... 42109 .....................................................................................................19 Catalyst Vaporizer ..................................................................................... 42109A ...................................................................................................20 Cold Box Gassing/Purging Device ............................................................ 42109B ...................................................................................................20 Calibration Kit ............................................................................................ 42113 .....................................................................................................24 Desiccator & Accessories .......................................................................... 42147 .....................................................................................................43 Digital Balances ......................................................................................... 42118 .....................................................................................................29 Drying Oven ............................................................................................... 42129 .....................................................................................................33 Friability Tester .......................................................................................... 42141 .....................................................................................................39 High Temperature Compression Tester .................................................... 42115 .....................................................................................................26 Hot Distortion Tester .................................................................................. 42114 .....................................................................................................25 Mechanical Load Cell ................................................................................ 42125 .....................................................................................................31 Melt Point Tester ....................................................................................... 42152 .....................................................................................................44 Methylene Blue Clay Tester ...................................................................... 42108 .....................................................................................................17 Ultrasonic Cleaner ............................................................................. 42108B ...................................................................................................18 Mixer, Laboratory Core Sand ................................................................... 42111 .....................................................................................................22 Moisture Analyzer ...................................................................................... 42130 .....................................................................................................34 Mold Hardness Tester, Electronic B-Scale and C-Scale ......................................................................... 42142 and 42143 ...................................................................................40 Advanced Kit, B-Scale and C-Scale .................................................. 42142ADV and 42143ADV ....................................................................41 Muffle Furnace ........................................................................................... 42127 .....................................................................................................32 Muller, Laboratory ..................................................................................... 42110 .....................................................................................................21 Permeability Standard ............................................................................... 42132 .....................................................................................................36 Permmeter, Digital Absolute ..................................................................... 42105 .....................................................................................................12

Shell Permeability Accessory ............................................................ 42105A ...................................................................................................13 Mold Permeability Accessory ............................................................ 42105B ...................................................................................................13 Base Permeability Accessory ............................................................ 42105C ..................................................................................................14 Additional Permeability Accessory .................................................... 42105D ..................................................................................................14

Pressure Manometer ................................................................................. 42133 .....................................................................................................36 Rammer, Hot Properties ............................................................................ 42116 .....................................................................................................27 Rammer, Sand .......................................................................................... 42100 .......................................................................................................1

Tube Filler Accessory ........................................................................ 42100A .....................................................................................................2 Sand Rammer Base .......................................................................... 42100C ....................................................................................................2 Sand Rammer Pedestal .................................................................... 42100D ....................................................................................................3 Rowell Flowability Tester ................................................................... 42100E .....................................................................................................3 Transverse Core Box Strength Accessory ........................................ 42100F .....................................................................................................4 Hot Tensile Core Box Accessory ....................................................... 42100G ....................................................................................................4

Rapid Sand Washer .................................................................................. 42119 .....................................................................................................30 Sand Squeezer, Pneumatic ....................................................................... 42117 .....................................................................................................28 Sand Squeezer, Digital and Pneumatic……………. .................................. 42160………………. ..............................................................................46 Sand Strength Machine, Electronic Universal ........................................... 42104 .......................................................................................................6 Cold Tensile Strength Accessory ...................................................... 42104C ....................................................................................................7 Splitting Strength Accessory ............................................................. 42104D ....................................................................................................7 Green Deformation Accessory .......................................................... 42104E .....................................................................................................8 Hot Shell Tensile Accessory .............................................................. 42104F .....................................................................................................8 Hot Box Tensile Accessory ............................................................... 42104G ....................................................................................................9 High Compression Strength Accessory ............................................. 42104H ....................................................................................................9 Core Transverse Strength Accessory ............................................... 42104K ...................................................................................................10 Shell Transverse Strength Accessory ............................................... 42104L ...................................................................................................10 Cold Shell Tensile Strength Accessory ............................................. 42104N ..................................................................................................11 Disc Transverse Accessory ............................................................... 42104P ...................................................................................................11 Scratch Hardness Tester, Electronic ........................................................ 42145 .....................................................................................................42 Shatter Index Tester .................................................................................. 42159…….. ............................................................................................45 Sifter, Laboratory ....................................................................................... 42106 .....................................................................................................15 Sand Testing Sieves ......................................................................... 42106A ...................................................................................................15 1/8" Microsplitter ................................................................................ 42106B ...................................................................................................16 1/2" Riffle Splitter ............................................................................... 42106D ..................................................................................................16 Tensile Core Box (9 Cavity) ....................................................................... 42103 .......................................................................................................5 Transverse Core Box (9 Cavity) ................................................................ 42103A .....................................................................................................5 Wet Tensile Strength Tester ...................................................................... 42112 .....................................................................................................23

Page 4: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 5: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Visit us at www.simpsongroup.com 2.4 i

Determining Your Simpson Equipment Needs The following information can be used to help determine the instruments required for running a particular sand test. In some cases, a series of instruments may be required to correctly prepare a sand specimen for testing, while other instruments are required to perform the actual sand test on the specimen. The Equipment Selection Chart has been supplied with this catalog to assist in determining the instruments and accessories required to perform several typical sand tests. If your need is a complete sand laboratory, refer to the Simpson recommended sand laboratories located in the Appendix of this catalog. Choose the sand laboratory that best fits your particular application and then consult with a Simpson Technologies representative for equipment recommendations tailored to your specific laboratory requirements. SELECTING YOUR EQUIPMENT

To select your Simpson equipment, follow the four steps below.

Step 1: Determine specimen preparation equipment, if specimen is required. Step 2: Determine necessary laboratory test equipment. Step 3: Specify applicable testing standard, either AFS (American Foundry Society) or Metric testing

standard. Step 4: Specify equipment voltage requirements.

To determine your instrument requirements, follow Steps 1 and 2 utilizing the color-coded Equipment Selection Chart included in this catalog. Steps 3 and 4 will require review of the selected equipment’s product page for the available testing standards and voltage options. HOW TO USE THE EQUIPEMENT SELECTION CHART

A diagram, How To Use The Equipment Selection Chart, has also been provided to illustrate how to properly use the Equipment Selection Chart. The color-coded chart is divided into several sections:

Specimen Preparation Yellow Specimen Preparation equipment Yellow/White Laboratory Tests Blue Laboratory Test equipment Purple/White

These sections utilize the following legend for identifying the equipment that is either necessary, equivalent or optional for the preparation of the specimen and performance of the selected laboratory test.

Necessary - Indicates that the instrument is required to run the laboratory test.

x Equivalent - Indicates that there are several different methods to run the same test or preform the same task.

■ Optional - Indicates instruments that are optional and are not necessarily required to run a particular test.

A detailed example demonstrating the equipment selection process is provided on the following page.

Page 6: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Visit us at www.simpsongroup.com

EXAMPLE - HOW TO USE THE EQUIPMENT SELECTION CHART Refer to the color-coded diagram How To Use The Equipment Selection Chart on the following page. In this example the Core Tensile Strength Test has been selected and highlighted in orange. Follow this row horizontally across the chart to determine if a specimen is required for the test. This row reveals several marked columns indicating four types of specimens available for the Core Tensile Strength Test. The required specimen will depend on the core processes that are utilized and, for this example, the Hot/Warm Box Tensile Specimen was chosen and identified by the red box. STEP 1

To determine the specimen preparation equipment required for the Hot/Warm Box Tensile Specimen, follow the highlighted column up to where the column intersects with the diagonal line located in the Specimen Preparation section. Now follow this row horizontally across to any marked columns. The columns with marks identify either the necessary, equivalent or optional Simpson equipment required to prepare the Hot/Warm Box Tensile Specimen. In this example, a Test Pieces Blower, Model No. 42109 is the only required equipment to prepare the Hot/Warm Box Tensile Specimen. Please note, several pieces of equipment may be required in certain cases. STEP 2

To determine the Simpson laboratory equipment required to perform the selected Core Tensile Strength Test, return to the blue Laboratory Tests section. Follow the Core Tensile Strength row across into the purple and white portion of the chart. The row changes color from orange to green. Follow the green row until it intersects with a marked column. These marked columns indicate that the Core Tensile Strength Test requires the Cold Tensile Strength Accessory, Model No. 42104C along with the Electronic Universal Sand Strength Machine, Model No. 42104. STEP 3

Select the desired test standard, either AFS (American Foundry Society) or Metric testing standard. Refer to the appropriate product page for the selected equipment which indicates availability of AFS or Metric testing standards. STEP 4

Specifying the equipment voltage requirement is the final step in selecting Simpson laboratory equipment. Refer to the appropriate product page for the selected equipment which indicates the available voltages. For additional Simpson equipment information, refer to the General Dimensions and Technical Data chart located on pages v and vi. If you have any questions regarding the selection of Simpson laboratory equipment, please do not hesitate to contact Simpson Technologies for assistance.

Page 7: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Hot/Warm Box Transverse

Hot/Warm Box Tensile

Cold Box Transverse

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1-1/8" x 2" Cold/Hot Box

1-1/8" x 2" Green Sand

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ADV

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Collapsibility

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Core Tensile Strength

Core Transverse Strength

Density

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Permeability

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Scratch Hardness

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Volitiles

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Legend: Necessary

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Page 8: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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4210

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4210

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4210

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4210

4

4210

4C

4210

4D

4210

4E

4210

4F

4210

4G

4210

4H

4210

4K

4210

4L

4210

4N

4210

4P

4210

5

4210

5A

4210

5B

4210

5C

4210

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4210

6

4210

6A

4210

6B

4210

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4210

8

4210

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4210

9

4210

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4210

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4210

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4210

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4210

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4211

0

4211

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4211

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4211

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4211

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4211

6

4211

7

4211

8

4211

9

4212

7

4212

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4213

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4213

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4213

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4213

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4214

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4214

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4214

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4214

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4214

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4215

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4215

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4216

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2 x 2 (Rammer Method)

2 x 2 (Squeezer Method)

Shell Transverse

Shell Tensile

Air Set Transverse

Air Set Tensile

Core Oil Transverse

Core Oil Tensile

Hot/Warm Box Transverse

Hot/Warm Box Tensile

Cold Box Transverse

Cold Box Tensile

1-1/8" x 2" Cold/Hot Box

1-1/8" x 2" Green Sand

Shell Permeability

Disc Transverse (Hot Box/Shell)

Disc Transverse (Cold Box)

ADV

AFS Clay

Base Permeability

Calculated Surface Area

Coating/Air Set Permeability

Cold Shell Tensile

Collapsibility

Combustible Material (LOI)

Compactability (3-Ram)

Compactability (Squeezer)

Core Tensile Strength

Core Transverse Strength

Density

Disc Transverse

Dry Compression

Friability

Green Compression

Green Deformation

High Compression

Hot Box Tensile

Hot Compression Strength

Hot Deformation

Hot Distortion

Hot Shell Tensile

Methylene Blue

Moisture

Mold Hardness (B-Scale)

Mold Hardness (C-Scale)

Mold Permeability

Permeability

Prepared Chemical Bonded Sand Batch

Prepared Clay Bonded Sand Batch

Rowell Flowability

Scratch Hardness

Shear Strength

Shell Permeability

Shell Transverse

Sieve Analysis

Splitting Strength

Volitiles

Wet Tensile Strength

Melt Point

Shatter Index

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Page 9: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Model Number Description Bulk Weight Estimated Shipping Weight Approx. Instrument Dimensions

240mm x 253mm x 559mm(9.5" x 10" x 22")

210mm x 210mm x 356mm(8.25" x 8.25" x 14")

254mm x 356mm x 89mm(10" x 14" x 3.5")

267mm Dia. x 851mm(10.5" Dia. x 33.5")

64mm x 64mm x 64mm(2.5" x 2.5" x 2.5")

210mm x 114mm x 114mm(8.25" x 4.5" x 4.5")

102mm x 102mm x 152mm(4" x 4" x 6")

330mm x 241mm x 51mm(13" x 9.5" x 2")

305mm x 438mm x 38mm(12" x 17.25" x 1.5")

457mm x 305mm x 305mm (18" x 12" x 12")

83mm x 32mm x 229mm(3.25" x 1.25" x 9")

64mm x 64mm x 51mm(2.5" x 2.5" x 2")

70mm x 102mm x 203mm (2.75" x 4" x 8")

400mm x 305mm x 305mm(15.75" x 12" x 12")

102mm x 64mm x 89mm(4" x 2.5" x 3.5")

254mm x 127mm x 203mm(10" x 5" x 8")

165mm x 64mm x 89mm(6.5" x 2.5" x 3.5")

89mm x 38mm x 102mm(3.5" x 1.5" x 4")

254mm x 102mm x 64mm (10" x 4" x 2.5")

70mm x 64mm x 64mm (2.75" x 2.5" x 2.5")

260mm x 362mm x 521mm(10.25" x 14.25" x 20.5")

57mm Dia. x 76mm(2.25" Dia. x 3")

57mm Dia. x 914mm(2.25" Dia. x 36")

64mm Dia. x 222mm(2.5" Dia. x 8.75")

102mm x 102mm x 121mm (4" x 4" x 4.75")

305mm x 362mm x 800mm (12" x 14.25" x 31.5")203mm Dia. x 330mm

(8" Dia. x 13")114mm x 114mm x 203mm

(4.5" x 4.5" x 8")381mm x 292mm x 356mm

(15" x 11.5" x 14")25mm x 305mm x 749mm

(1" x 12" x 29.5")305mm x 254mm x 305mm

(12" x 10" x 12")432mm x 406mm x 584mm

(17" x 16" x 23")

APPROXIMATE DIMENSIONS and SHIPPING WEIGHTS

3.2 kgs. (7 lbs.) 7.3 kgs. (16 lbs.)

42106

42108B Ultrasonic Cleaner

42109

42104 Electronic Universal Sand Strength Machine

0.5 kgs. (1 lb.)

1.8 kgs. (4 lbs.)

Test Pieces Blower

42105 Digital Absolute Permmeter

42106A

42106B

42106D

53.2 kgs. (117 lbs.)

21.8 kgs. (48 lbs.)

1 kg. (2.2 lbs.)

2.3 kgs. (5 lbs.) 4.5 kgs. (10 lbs.)

2 kgs. (4.4 lbs.)

2.3 kgs. (5 lbs.)

2.3 kgs. (5 lbs.)

47.3 kgs. (104 lbs.)

2.7 kgs. (6 lbs.)

1.5 kgs. (3.3 lbs.)

4.5 kgs. (10 lbs.)

3.6 kgs. (8 lbs.)

3.6 kgs. (8 lbs.)

4.5 kgs. (10 lbs.)

2.3 kgs. (5 lbs.)

42100

42100A Tube Filler Accessory

Sand Rammer

43.2 kgs. (95 lbs.)

28.6 kgs. (63 lbs.)

22.7 kgs. (50 lbs.) 37 kgs. (80 lbs.)

8.2 kgs. (18 lbs.)

30 kgs. (66 lbs.)

47.7 kgs. (105 lbs.)

2.3 kgs. (5 lbs.)1 kg. (2.2 lbs.)

33.2 kgs. (73 lbs.)

2.3 kgs. (5 lbs.)

63.2 kgs. (139 lbs.)51.1 kgs. (112.5 lbs.)

1.2 kgs. (2.6 lbs.)

9.1 kgs. (20 lbs.)

3.6 kgs. (8 lbs.)

6.8 kgs. (15 lbs.)

6.8 kgs. (15 lbs.)

5.2 kgs. (11.5 lbs.)

2 kgs. (4.4 lbs.)

3.6 kgs. (8 lbs.)

3.6 kgs. (8 lbs.)

Sand Rammer Base

Sand Rammer Pedestal

Rowell Flowability Tester

Transverse Core Box Strength Accessory

42100C

42100D

42100E

42100F

Hot Tensile Core Box Accessory

Tensile Core Box (9 Cavity)

Transverse Core Box (9 Cavity)

42100G

42103

42103A

Splitting Strength Accessory

Cold Tensile Strength Accessory42104C

42104D

42104E

Core Transverse Strength Accessory

High Compression Strength Accessory

Hot Box Tensile Accessory

Hot Shell Tensile Accessory

42104L

42104F

42104G

42104H

42104K

Green Deformation Accessory

42105B

42105C

Mold Permeability Accessory

Base Permeability Accessory

Disc Transverse Accessory

Cold Shell Tensile Strength Accessory42104N

1.5 kgs. (3.3 lbs.)

1.5 kgs. (3.3 lbs.)

42104P

42105A Shell Permeability Accessory

3.6 kgs. (8 lbs.)

2.3 kgs. (5 lbs.)

3.6 kgs. (8 lbs.)

11.4 kgs. (25 lbs.)

Shell Transverse Strength Accessory

20.9 kgs. (46 lbs.) 25 kgs. (55 lbs.)42108

Additional Permeability Accessory

Sand Testing Sieves

1/8" Microsplitter

1/2" Riffle Splitter

Laboratory Sifter

Methylene Blue Clay Tester

42105D

2.3 kgs. (5 lbs.)

2.3 kgs. (5 lbs.)

75 kgs. (165 lbs.)39.1 kgs. (86 lbs.)

0.5 kgs. (1 lb.)

0.3 kgs. (.65 lbs.)

1 kg. (2.2 lbs.)

0.7 kgs. (1.5 lbs.)

9.1 kgs. (20 lbs.)7.7 kgs. (17 lbs.)

5.5 kgs. (12 lbs.)

1.8 kgs. (4 lbs.) 2.3 kgs. (5 lbs.)

6.8 kgs. (15 lbs.)

v

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Model Number Description Bulk Weight Estimated Shipping Weight Approx. Instrument Dimensions

APPROXIMATE DIMENSIONS and SHIPPING WEIGHTS

483mm x 400mm x495mm(19" x 15.75" x 19.5")

229mm x 64mm x 152mm(9" x 2.5" x 6")

508mm x 533mm x 457mm(20" x 21" x 18")

521mm x 273mm x 324mm(20.5" x 10.75" x 12.75")

445mm x 311mm x 483mm(17.5" x 12.25" x 19")

451mm x 305mm x 102mm(17.75" x 12" x 4")

419mm x 635mm x 298mm(16.5" x 25" x 11.75")

203mm x 229mm x 660mm(8" x 9" x 26")

330mm x 279mm x 508mm(13" x 11" x 20")

345mm x 231mm x 89mm(13.6" x 9.1" x 3.5")

305mm x 216mm x 216mm(12" x 8.5" x 8.5")

191mm x 102mm x 25mm(7.5" x 4" x 1")

279mm x 635mm x 457mm(11" x 25" x 18")

483mm x 533mm x 737mm(19" x 21" x 29")

584mm x 813mm x 489mm(23" x 32" x 19.25")

686mm x 864mm x 540mm(27" x 34" x 21.25")

229mm x 356mm x 152mm(9" x 14" x 6")

584mm x 343mm x 279mm(23" x 13.5" x 11")

64mm Dia. x 121mm(2.5" Dia. x 4.75")

83mm x 83mm x 203mm(3.25" x 3.25" x 8")

254mm x 216mm x 64mm(10" x 8.5" x 2.5")

419mm x 203mm x 311mm(16.5" x 8" x 12.25")

318mm x 292 x 254mm(12.5" x 11.5" x 10")

42142/42143 Electronic Mold Hardness Tester 102mm x 64mm x 32mm(4" x 2.5" x 1.25")

42142ADV/42143ADV Advanced Electronic Mold Hardness Tester 102mm x 64mm x 32mm(4" x 2.5" x 1.25")

140mm x 64mm x 32mm(5.5" x 2.5" x 1.25")

42152 Melt Point Tester 18.2 kgs. (40 lbs.) 40.9 kgs. (90 lbs.) 381mm x 280mm x 685mm(15" x 11" x 25")

42159 Shatter Index Tester 44.8 kgs. (115 lbs.) 90 kgs. (198 lbs.) 1397mm x 610mm x 508mm(55" x 24" x 20")

42160 Digital Pneumatic Sand Squeezer 38.6 kgs. (85 lbs.) 40.9 kgs. (90 lbs.) 330mm x 279mm x 508mm(13" x 11" x 20")

23.6 kgs. (52 lbs.)

50 kgs. (110 lbs.)

1.7 kgs. (3.8 lbs.)

2 kgs. (4.4 lbs.)

2.9kgs. (6.3 lbs.)

3.5 kgs. (7.8 lbs.)

10 kgs. (22 lbs.)

3.9 kgs. (8.5 lbs.)

76.4 kgs. (168 lbs.)

15.9 kgs. (35 lbs.)

1 kg. (2.2 lbs.)

0.6 kgs. (1.3 lbs.) 2.3 kgs. (5 lbs.)

3.6 kgs. (8 lbs.)

10 kgs. (22 lbs.)

6.8 kgs. (15 lbs.)

15.9 kgs. (35 lbs.)

81.8 kgs. (180 lbs.)

4.5 kgs. (10 lbs.)

11.4 kgs. (25 lbs.)

1.5 kgs. (3.3 lbs.) 2.3 kgs. (5 lbs.)

95.5 kgs. (210 lbs.)

6.8 kgs. (15 lbs.)

25.5 kgs. (56 lbs.)

Permeability Standard

ADV Tester

Analytical Balance

Pressure Manometer

Friability Tester

Electronic Scratch Hardness Tester

42136

42137

42133

42141

42145

Muffle Furnace

Drying Oven

Drying Oven

Moisture Analyzer

AFS Clay Tester

42127

42128

42129

42130

42131

42132

40.9 kgs. (90 lbs.)

5.5 kgs. (12 lbs.)

9.1 kgs. (20 lbs.)

2.3 kgs. (5 lbs.)

42126 Muffle Furnace 21.8 kgs. (48 lbs.)

4 kgs. (8.7 lbs.)

5.5 kgs. (12 lbs.)

1 kg. (2.2 lbs.)

47.3 kgs. (104 lbs.)

120 kgs. (264 lbs..)

58 kgs. (128 lbs.)

10 kgs. (22 lbs.)

68.2 kgs. (150 lbs.)

6.8 kgs. (15 lbs.)

20 kgs. (44 lbs.) 29.5 kgs. (65 lbs.)

Laboratory Core Sand Mixer

42110

42112 Wet Tensile Strength Tester

42125

Digital Balance

Rapid Sand Washer

Mechanical Load Cell

42118

42119

53.2 kgs. (117 lbs.)

43.6 kgs. (96 lbs.)

18.2 kgs. (40 lbs.)

2 kgs. (4.4 lbs.)

100 kgs. (220 lbs.)

50 kgs. (110 lbs.)

50 kgs. (110 lbs.)

42109A

42116

42117 Pneumatic Sand Squeezer

Hot Properties Rammer

42113 Calibration Kit

Laboratory Muller

42114 Hot Distortion Tester

42109B Cold Box Gassing/Purging Device

Catalyst Vaporizer

42111

4.5 kgs. (10 lbs.)

63.6 kgs. (140 lbs.)

58 kgs. (128 lbs.)

47.3 kgs. (104 lbs.)

v

Page 11: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Tube Filler Accessory

Description Model 42100A

This accessory is used with the Sand Rammer, Model No. 42100, to assist in filling the specimen tube for the compactability test. The tube filler assures that properly riddled sand fills the specimen tube from a standard and fixed distance. This accessory is required with the Sand Rammer, Model No. 42100, and Sand Squeezers Model Nos. 42117 and 42160, to determine the compactability of prepared molding sand. The Tube Filler Accessory includes a removable screen and strike-off bar. Testing Standards

AFS: Part Number: 0042100A Metric: Part Number: 0042100A-M

Dimensions and Weights (Approximate)

Length: 210mm (8.25”) Width: 210mm (8.25”) Height: 356mm (14”) Weight: 1.2 kgs. (2.6 lbs.)

Replacement Parts

Replacement Screen: Part Number 0045639

Sand Rammer Base

Description Model 42100C

The Sand Rammer, Model No. 42100, is mounted to this base to isolate the rammer from vibration variations to assure consistent and accurate readings. It insures uniform ramming energy regardless of where the Sand Rammer is used. The base is fitted with a Specimen Tube Swab, Model No. 42100J, to clean and prepare the specimen tube before testing. The Sand Rammer Base includes one replaceable tube swab.

Testing Standards

AFS: Part Number: 0042100C Metric: Not Applicable – This part is universal

Dimensions and Weights (Approximate)

Length: 254mm (10”) Width: 356mm (14”) Height: 89mm (3.5”) Weight: 51.1 kgs. (112.5 lbs.)

Replacement Parts

Tube Cleaning Swabs Part Number 0042100J

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Sand Rammer Pedestal

Description Model 42100D The Sand Rammer Base, Model No. 42100C, and the Sand Rammer, Model No.42100, mount to this pedestal to eliminate vibrations that can affect the accuracy of the results and disturb other sensitive instruments on the same bench. The pedestal transmits the ramming energy directly to the laboratory floor. Testing Standards

AFS: Part Number: 0042100D Metric: Not Applicable – This part is universal

Dimensions and Weights (Approximate)

Diameter: 267mm (10.5”) Height: 851mm (33.5”) Weight: 33.2 kgs. (73 lbs.)

Rowell Flowability Tester

Description Model 42100E

Rowell flowability determines molding sands ability to tightly compact into deep pockets on a pattern. The Rowell Flowability Tester is a specially designed pattern that is inserted into a standard Specimen Tube, Model No. 42100H (not shown). The specimen tube is then filled with sand and rammed with a Sand Rammer, No. 42100. The resultant sand specimen is placed onto a specially designed cradle. Mold hardness readings are taken at different locations on the specimen. Rowell flowability is the percent difference in hardness between the top and bottom of the specimen. The test requires the Sand Rammer, Model No.42100 and the Electronic Mold Hardness Tester B-Scale, Model No. 42142. The Rowell Flowability Tester includes a pattern and specimen cradle.

Testing Standards

AFS: Part Number: 0042100E Metric: Part Number: 0042100E-M

Dimensions and Weights (Approximate)

Length: 64mm (2.5”) Width: 64mm (2.5”) Height: 64mm (2.5”) Weight: 1 kg. (2.2 lbs.)

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Transverse Core Box Strength Accessory

Description Model 42100F

The Transverse Core Box Strength Accessory is used with the Sand Rammer, Model No. 42100, to make standard transverse sand specimens bonded with air set or core oil type binders. The kit includes the Core Transverse Strength Accessory, Model No. 42104K, for the Electronic Universal Sand Strength Machine, Model No. 42104, and tooling to form the transverse sand specimen, special rammer foot and, if required, three dryer plates for baking the rammed sand specimens. The prepared sand specimens are used in the Electronic Universal Sand Strength Machine, Model No. 42104 to determine cold transverse strength.

Testing Standards

AFS: Part Number: 0042100F Metric: Part Number: 0042100F-M

Dimensions and Weights (Approximate)

Length: 210mm (8.25”) Width: 114mm (4.5”) Height: 114mm (4.5”) Weight: 5.2 kgs. (11.5 lbs.)

Hot Tensile Core Box Accessory

Description Model 42100G

The Hot Tensile Core Box Accessory is used with the Sand Rammer, Model No. 42100 to prepare standard tensile dog bone specimens bonded with air set or core oil type binders. The kit includes tooling to form the tensile specimen, special rammer foot and if required, three dryer plates for baking the rammed sand specimens. These specimens are used in the Electronic Universal Sand Strength Machine, Model No. 42104 and the Cold Tensile Strength Accessory, Model No. 42104C to determine cold tensile strength. Testing Standards

AFS: Part Number: 0042100G Metric: Part Number: 0042100G-M

Dimensions and Weights (Approximate)

Length: 102mm (4”) Width: 102mm (4”) Height: 152mm (6”) Weight: 2 kgs. (4.4 lbs.)

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Tensile Core Box Accessory (9 Cavity)

Description Model 42103

The Tensile Core Box is used to make standard specimens for tensile strength testing using self-curing (air set) sands. This core box molds nine dog bone sand samples simultaneously. It consists of three, 3-cavity core boxes inside of a hard wood frame. A strike off bar is included.

Testing Standards

AFS: Part Number: 0042103 Metric: Part Number: 0042103-M

Dimensions and Weights (Approximate)

Length: 330mm (13”) Width: 241mm (9.5”) Height: 51mm (2”) Weight: 3.6 kgs. (8 lbs.)

Transverse Core Box Accessory (9 Cavity)

Description Model 42103A

A Transverse Core Box is used to make standard specimens for transverse strength testing using self-curing (air set) sands. This core box consists of nine individual cavity boxes within a wooden frame. Specimen dimensions are 8” x 1” x 1” for AFS and 22.4mm x 22.4mm x 175mm for metric. A strike off bar is included.

Testing Standards

AFS: Part Number: 0042103A Metric: Part Number: 0042103A-M

Dimensions and Weights (Approximate)

Length: 305mm (12”) Width: 438mm (17.25”) Height: 38mm (1.5”) Weight: 3.6 kgs. (8 lbs.)

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Electronic Universal Sand Strength Machine Description Model 42104

The Electronic Universal Sand Strength Machine is used to determine the strength properties of clay and/or chemically bonded sand specimens. A horizontally moving arm applies pressure on a sand specimen until failure. After maximum force is reached, the test is complete and the machine resets. The force data is clearly displayed on a digital display. When testing green compression strength the sand specimen is not crushed because the test stops at the maximum force. This keeps the test area clean and allows the operator to measure green deformation at maximum strength, using the Green Deformation Accessory, Model No. 42104E. The strength machine is also capable of running many different sand strength tests with additional fixtures and accessories that are easy to connect to the instrument. These tests include green and dry compression strength, green and dry shear strength, splitting strength, green deformation at maximum strength, hot shell tensile strength, cold shell tensile and transverse strengths, disc transverse strength, core tensile and transverse strengths, and hot box tensile strength. After putting the specimen in place, the operator only needs to select the correct test option and press the start button. The five-digit display shows the strength value of the specimen, in N/cm2 or PSI, depending on the operator’s preference. The design of the strength machine incorporates digital calibration that can be completed in minutes and only requires the Mechanical Load Cell, Model No. 42125 (sold separately). The Mechanical Load Cell, Model No. 42125 is certified with National Institute of Standards and Technology (NIST) traceable weights. The strength machine is shipped with the accessories required to test green and dry compression strength and shear strength. The Electronic Universal Sand Strength Machine, includes the accessories required to determine compression and shear strengths, pneumatic regulator and lubricator, pneumatic hose and connectors to connect the supplied regulator/filter/lubricator to the strength machine.

Specifications

Load Cell Capacity: 500 kgs. (1,102 lbs.) Calibration: Digital via Touch Pad (Load cell calibration requires Mechanical Load Cell, Model No. 42125.) Power Requirements: 115/220 Volts, 50-60 Hz Compressed Air: 5 to 6 bar (72-87 psi)

Testing Standards

AFS: Part Number: 0042104-ASM Metric: Part Number: 0042104-M-ASM

Dimensions and Weights (Approximate)

Length: 457mm (18”) Width: 305mm (12”) Height: 305mm (12”) Weight: 30 kgs. (66 lbs.)

Accessories

42104C Cold Tensile Strength Accessory, see page 7 42104D Splitting Strength Accessory, see page 7 42104E Green Deformation Accessory, see page 8 42104F Hot Shell Tensile Accessory, see page 8 42104G Hot Box Tensile Accessory, see page 9 42104H High Compression Strength Accessory, see page 9 42104K Core Transverse Strength Accessory, see page 10 42104L Shell Transverse Strength Accessory, see page 10 42104N Cold Shell Tensile Strength Accessory, see page 11 42104P Disc Transverse Accessory, see page 11

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Part No. 42014C shown mounted to the Electronic Universal Sand Strength Machine, No. 42104.

Cold Tensile Strength Accessory

Description Model 42104C

This accessory is mounted on the Electronic Universal Sand Strength Machine, Model No. 42104. The test determines the cold tensile strength of standard dog bone specimens prepared from oil, cold box, hot box and air set sands.

Testing Standards

AFS: Part Number: 0042104C Metric: Part Number: 0042104C-M

Dimensions and Weights (Approximate)

Length: 83mm (3.25”) Width: 32mm (1.25”) Height: 229mm (9”) Weight: 1.5 kgs. (3.3 lbs.)

Splitting Strength Accessory

Description Model 42104D

This accessory which mounts on the Electronic Universal Sand Strength Machine, Model No. 42104 is used to determine the splitting strength of clay bonded molding sands. A standard 2” x 2” AFS sand specimen (50mm x 50mm metric) is placed between two testing clamps with its radial surface against the face of each clamp. When the specimen is compressed through its diameter, a split is formed along its horizontal axis. The splitting test is considered an indirect measurement of sand tensile strength properties. Testing Standards

AFS: Part Number: 0042104D Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 64mm (2.5”) Width: 64mm (2.5”) Height: 51mm (2”) Weight: 0.5 kgs. (1 lbs.)

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Hot Box Tensile Accessory

Description Model 42104G The Hot Box Tensile Accessory allows the Shell Tensile Strength Accessory, Model No. 42104F, and Electronic Universal Sand Strength Machine, Model No. 42104 to determine hot tensile strength of hot box sand mixtures. Testing Standards

AFS: Part Number: 0042104G Metric: Part Number: 0042104G-M

Dimensions and Weights (Approximate)

Length: 102mm (4”) Width: 64mm (2.5”) Height: 89mm (3.5”) Weight: 2.3 kgs. (5 lbs.)

High Compression Strength Accessory

Description Model 42104H This accessory is used with the Electronic Universal Sand Strength Machine, Model No. 42104. It increases the force in a compression test up to a strength of 2068N/cm2 (3000 psi). Testing Standards

AFS: Part Number: 0042104H Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 254mm (10”) Width: 127mm (5”) Height: 203mm (8”) Weight: 2.7 kgs. (6 lbs.)

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Core Transverse Strength Accessory

Description Model 42104K

42104K This accessory attaches to the Electronic Universal Sand Strength Machine, Model No. 42104, and holds the standard core sand transverse sand specimens for transverse strength testing.

Testing Standards

AFS: Part Number: 0042104K Metric: Part Number: 0042104K-M

Dimensions and Weights (Approximate)

Length: 165mm (6.5”) Width: 64mm (2.5”) Height: 89mm (3.5”) Weight: 1.5 kgs. (3.3 lbs.)

Shell Transverse Strength Accessory

Description Model 42104L This accessory, attached to the Electronic Universal Sand Strength Machine, Model No. 42104, breaks shell transverse specimens. The accessory is designed to hold the standard AFS .25” thick transverse sand specimen for transverse strength testing. Testing Standards

AFS: Part Number: 0042104L Metric: Part Number: 0042104L-M

Dimensions and Weights (Approximate)

Length: 89mm (3.5”) Width: 38mm (1.5”) Height: 102mm (4”) Weight: 1.5 kgs. (3.3 lbs.)

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Cold Shell Tensile Strength Accessory

Description Model 42104N

2104N This accessory to the Electronic Universal Sand Strength Machine, Model No. 42104, determines the cold shell tensile strength of a standard AFS .25” thick dog bone specimen. It mounts mechanically to the arm and load cell of the strength machine. Testing Standards

AFS: Part Number: 0042104N Metric: Part Number: 0042104N-M

Dimensions and Weights (Approximate)

Length: 254mm (10”) Width: 102mm (4”) Height: 64mm (2.5”) Weight: 2 kgs. (4.4 lbs.)

Disk Transverse Accessory

Description Model 42104P This accessory to the Electronic Universal Sand Strength Machine, Model No. 42104, breaks disc transverse specimens. It includes arm and load cell attachments. The attachments mount mechanically to the arm and load cell of the strength machine. Testing Standards

AFS: Part Number: 0042104P Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 70mm (2.75”) Width: 64mm (2.5”) Height: 64mm (2.5”) Weight: 1 kg. (2.2 lbs.)

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Digital Absolute Permmeter

Description Model 42105

42105 The Digital Absolute Permmeter, automatically measures the permeability of a standard 2” x 2” AFS sand specimen (50mm x 50mm metric). The permmeter determines how easily air can pass through the porous material. Permeability is determined by measuring the time required for air at AFS standard volume and pressure to pass through the sand specimen. With the addition of certain accessories, the instrument can determine permeability of sands, cores, coatings, molds and other porous materials. The volume of air is controlled by a constant drum space determined by a timing rod. As the drum falls, a high-precision optical coupler measures the time. The permeability result is calculated and shown on the three-digit display. The unit is fully automatic. Simply place the specimen on the rubber pedestal and press start. The Digital Absolute Permmeter includes the pneumatic regulator/filter, pneumatic hose and connectors to connect the supplied regulator to the permmeter. Specifications

Power Requirements: 115/230 Volts,50-60 Hz Compressed Air: 2.5 to 4.5 bar (36-65 psi)

Testing Standards

AFS: Part Number: 0042105-ASM Metric: Part Number: 0042105-M-ASM

Dimensions and Weights (Approximate)

Length: 260mm (10.25”) Width: 362mm (14.25”) Height: 521mm (20.5”) Weight: 21.8 kgs. (48 lbs.)

Accessories

42105A Shell Permeability Accessory, see page 13 42105B Mold Permeability Accessory, see page 13 42105C Base Permeability Accessory, see page 14 42105D Additional Permeability Accessory, see page 14

Replacement Parts

Rubber Pedestal: Part Number: 0046034

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Shell Permeability Accessory

Description Model 42105A

42105A This accessory measures the permeability of shell sand samples. The sand specimen is held in a metal fixture by a flexible ring. This assembly is attached to the Digital Absolute Permmeter, Model No. 42105, for testing. The shell permeability sample pieces are made in the Test Pieces Blower, Model No. 42109. Testing Standards

AFS: Part Number: 0042105A Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Diameter: 57mm (2.25”) Height: 76mm (3”) Weight: 0.5 kgs. (1 lb.)

Mold Permeability Accessory

Description Model 42105B This accessory measures the permeability of an actual production mold or core. One end of the accessory fits on the pedestal of the Digital Absolute Permmeter, Model No. 42105, and the other is pressed firmly against the surface to be tested. Testing Standards

AFS: Part Number: 0042105B Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Diameter: 57mm (2.25”) Length: 914mm (36”) Weight: 0.3 kgs. (.65 lbs.)

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Base Permeability Accessory

Description Model 42105C

42105C

This accessory to the Digital Absolute Permmeter, Model No. 42105, tests the base permeability of dry sands. It consists of a calibrated metal tube, screen, and compacting weight. The tube is filled and the compacting weight is placed on top of the sand. This assembly is tapped until the compacting weight finishes settling and the sand has achieved its maximum density. Then the weight and top portion of the tube are removed and the excess sand is struck off. The remaining assembly and sand specimen are installed on the Digital Absolute Permmeter, Model No. 42105 and measured to determine the base sands permeability. Testing Standards

AFS: Part Number: 0042105C Metric: Part Number: 0042105C-M

Dimensions and Weights (Approximate)

Diameter: 64mm (2.5”) Height: 222mm (8.75”) Weight: 1 kg. (2.2 lbs.)

Additional Permeability Accessory

Description Model 42105D This accessory to the Digital Absolute Permmeter, Model No. 42105, tests the permeability of refractory coatings applied to cores and molds. The permeability of an uncoated sand sample is first determined, then the coating can be applied and the new permeability can be measured. The result is the permeability of the coating. Testing Standards

AFS: Part Number: 0042105D Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 102mm (4”) Width: 102mm (4”) Height: 121mm (4.75”) Weight: 0.7 kgs. (1.5 lbs.)

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Laboratory Sifter

Description Model 42106

The Laboratory Sifter is used to determine the fineness of foundry sands. The sifter is designed to hold up to 11 standard half-height, 8-inch or 200mm diameter sieves. The Sand Testing Sieves, Model No. 42106A are purchased separately. A sieve analysis is used to check sand particle size and distribution and to calculate the AFS grain fineness number and surface area. The sifter consists of an electromagnetic vibrator and controls for regulating vibration intensity and frequency. A built-in digital timer controls the shaking time. (Note: sieves are sold separately and listed below.) Specifications

Power Requirements: 115 Volts, 50-60 Hz Part Number: 0042106 230 Volts, 50-60 Hz Part Number: 0042106-220

Dimensions and Weights (Approximate)

Length: 305mm (12”) Width: 362mm (14.25”) Height: 800mm (31.5”) Weight: 39.1 kgs. (86 lbs.)

Accessories

42106A Sand Testing Sieves, see below 42106B 1/8” Microsplitter, see page 16 42106E 1/2” Riffle Splitter, see page 16

Sand Testing Sieves

Description Model 42106A

The Sand Testing Sieves are used with the Laboratory Sifter, Model No. 42106 for determining the AFS grain fineness number and for the distribution of molding and core sands. Included are a nest of AFS sand testing sieves consisting of U.S.A. sieve numbers 6, 12, 20, 30, 40, 50, 70, 100, 140, 200, 270 and a pan. For the nest of metric (DIN standard) sand testing sieves, the mesh sizes are 1.4mm, 1.0mm, 0.71mm, 0.5mm, 0.355mm, 0.25mm, 0.18mm, 0.125mm, 0.09mm, 0.063mm and pan. Other sieve seizes and configurations are available upon request.

Testing Standards

AFS: Part Number: 0042106A Metric: Part Number: 0042106A-M

Dimensions and Weights (Approximate)

Diameter: 203mm (8”) Height: 330mm (13”) Weight: 5.5 kgs. (12 lbs.)

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1/8” Microsplitter

Description Model 42106B

42106B The 1/8” Microsplitter is used to prepare a representative sample of unbonded foundry sands for sieve analysis testing. Sixteen 1/8” chutes obtain representative sand samples of 125 grams or smaller. The sand poured down the splitter is divided in half with each pass. This reduction technique will yield a representative size sample of the sand for testing. Testing Standards

AFS: Part Number: 0042106B Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 114mm (4.5”) Width: 114mm (4.5”) Height: 203mm (8”) Weight: 1.8 kgs. (4 lbs.)

1/2” Riffle Splitter

Description Model 42106D

The sand splitter allows the laboratory a quick and easy method of obtaining small representative samples of unbonded foundry sands. If sand splitters are not incorporated in sampling procedures, erroneous test data may result. The 1/2” Riffle Splitter is used to prepare a representative sample of unbonded foundry sands for sieve analysis testing. Fourteen 1/2” chutes divide the sand accurately in half to provide representative sand samples down to 125 grams. The 1/8” Microsplitter, Model No. 42106B (see above) is needed in conjunction with the 1/2” Riffle Splitter to accurately obtain representative size sand sample small enough for sieve analysis testing.

Testing Standards

AFS: Part Number: 0042106D Metric: Part Number: Not Applicable - Universal

Dimensions and Weights (Approximate)

Length: 381mm (15”) Width: 292mm (11.5”) Height: 356mm (14”) Weight: 7.7 kgs. (17 lbs.)

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Methylene Blue Clay Tester

Description Model 42108

42108 The Methylene Blue Clay Tester is used to determine the amount of live bentonite clay present in a sand sample. A five-gram sand sample is washed in a sodium pyrophosphate solution in the Ultrasonic Cleaner, Model No. 42108B. Then methylene blue dye is added to the sample until the clay cannot absorb the excess. Using a calibration factor and milliliters of dye to titrate the sample, the percentage of live bentonite in the molding sand can easily be calculated. The test requires the Ultrasonic Cleaner, Model No. 42108B. The Methylene Blue Clay Tester consists of a burette with filling and overflow flasks, one stainless steel beaker, electric mixer and agitator blade, a cast base, a repetition pipette, required chemicals, dropper rod and filter paper. For more information on controlling clay in a sand system, see the article, “The Fundamentals of Green Sand Preparation and Control,” located on our web site at www.simpsongroup.com. Specifications

115 Volts, 50-60 Hz: Part Number: 0042108-ASM 230 Volts, 50-60 Hz: Part Number: 0042108-M-ASM

Dimensions and Weights (Approximate)

Length: 25mm (1”) Width: 305mm (12”) Height: 749mm (29.5”) Weight: 20.9 kgs. (46 lbs.)

Accessories

42108B Ultrasonic Cleaner with digital timer (see page 18)

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Ultrasonic Cleaner

Description Model 42108B The Ultrasonic Cleaner is used with the Methylene Blue Clay Tester, Model No. 42108, for scrubbing a sand sample before the addition of methylene blue dye. Sound waves produced by the cleaner radiate as bubbles around the 250 milliliter stainless steel beaker and then implode releasing enormous amounts of energy. This energy is transmitted through the beaker causing an intense cleaning action that removes bentonite from the sand and breaks down colonies or clusters of bentonite. All the bentonite within the sample must be removed from the sand to determine the total methylene blue clay percentage. The Ultrasonic Cleaner comes standard with a digital timer and the ability to heat the water bath up to 60°C (140°F), which offers maximum control of cycle time with clear read-outs and one touch settings. The Ultrasonic Cleaner has a tank capacity of 1.9 liters (0.5 gallons)

Specifications

Power Requirements: 120 Volts, 50-60 Hz Part Number: 0042108B-ASM 230 Volts, 50-60 Hz Part Number: 0042108B-ASM-2

Tank Capacity: 1.9 Liters (0.5 Gallons)

Dimensions and Weights (Approximate)

Tank Size: Overall Dimensions: Length: 150mm (6”) 250mm (10”) Width: 140mm (5.5”) 310mm (12”) Height: 100mm (4”) 290mm (11.5”) Weight: 5 kgs. (10 lbs.)

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Laboratory Muller

Description Model 42110

42110 The Laboratory Muller is used to prepare mixtures of clay bonded foundry sands. The muller incorporates two vertical mulling wheels on independent suspensions. Plows turn the sand mixture over and direct fresh material into the path of the mullers. The muller weight can be adjusted by a single load spring. The muller has a capacity of 4.1 kgs. (9 lbs.) of silica molding sand and operates with a 0.75 horsepower motor. The mixing bowl dimensions are 394mm (15.5”) inside diameter x 216mm (8.5”) deep. Specifications

Standard Construction (Cast Iron & Steel) 115 Volts, 50-60 Hz: Part Number: 0042110-ASM 220 Volts, 50-60 Hz: Part Number: 0042110-2-ASM

Stainless Steel Construction: Standard Discharge 115 Volts, 50-60 Hz: Part Number: 0042110S-ASM 220 Volts, 50-60 Hz: Part Number: 0042110S-2-ASM

Stainless Steel Construction: Special Discharge 115 Volts, 50-60 Hz: Part Number: 0042110SA-ASM 220 Volts, 50-60 Hz: Part Number: 0042110SA-2-ASM

Dimensions and Weights (Approximate)

Length: 508mm (20”) Width: 533mm (21”) Height: 457mm (18”) Weight: 100 kgs. (220 lbs.)

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Laboratory Core Sand Mixer

Description Model 42111

42111 The Laboratory Core Sand Mixer is designed to mix liquid binders with sand that is common to all chemically bonded sand mixtures. The mixer incorporates an “S” shaped mixing blade that completely mixes the complete sand mass. The mixer has a capacity of 4.1 kgs. (9 lbs.) of silica sand and operates with a 0.75 horsepower motor.

Specifications

115 Volts, 50-60 Hz: Part Number: 0042111-ASM 220 Volts, 50-60Hz: Part Number: 0042111-2-ASM

Dimensions and Weights (Approximate)

Length: 521mm (20.5”) Width: 273mm (10.75”) Height: 324mm (12.75”) Weight: 50 kgs. (110 lbs.)

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Wet Tensile Strength Tester

Description Model 42112

42112 The Wet Tensile Strength Tester determines tensile strength of the condensation zone that is created in all clay bonded molds during and after pouring. The wet tensile strength is determined by pulling a detachable ring from a special specimen tube. The specimen tube with the detachable ring in position is loaded with molding sand and compacted to the proper specimen height using a Sand Rammer, Model No. 42100, Pneumatic Sand Squeezer, Model No. 42117 or the Digital Pneumatic Squeezer, Model No 42160. After the start button is pressed, an elevation table raises the specimen tube. The heating plate generates steam at the sand heater interface and a temperature gradient through the sand specimen. The steam is driven away from the heating plate through the porosity of the specimen. This water vapor migrates back into the specimen to a temperature zone where it condenses. This condensation zone is known as the wet layer. After a selected time elapses, the elevation table lowers applying a tensile load to the sand specimen. Since the wet layer is the weakest area of the specimen, when a load is applied the specimen breaks at that point. The load required to break this wet layer is the wet tensile strength. The instrument is fully automatic and displays the tensile results in an easy to read digital display. The Wet Tensile Strength Tester includes the specimen tube and detachable ring, pneumatic regulator/filter, pneumatic hose and connectors to connect the supplied regulator/filter to the instrument.

Testing Standards & Specifications

AFS & 115 Volts, 50-60 Hz: Part Number: 0042112-ASM AFS & 220 Volts, 50-60 Hz: Part Number: 0042112-ASM-220 Metric & 110 Volts, 50-60Hz: Part Number: 0042112-M-ASM-1 Metric & 220 Volts, 50-60 Hz: Part Number: 0042112-M-ASM

Compressed Air for All Machines: 6.5 bar (94 psi)

Dimensions and Weights (Approximate)

Length: 445mm (17.5”) Width: 311mm (12.25”) Height: 483mm (19”) Weight: 50 kgs. (110 lbs.)

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Calibration Kit

Description Model 42113

42113 The Calibration Kit includes the required fixtures and calibration standards to periodically calibrate the Simpson Sand Rammer, Model No. 42100, Pneumatic Squeezer, Model No. 42117, Digital Pneumatic Squeezer, Model 42160, Digital Absolute Permmeter, Model No. 42105, Electronic Universal Sand Strength Machine, Model No. 42104, and the Wet Tensile Strength Tester, Model No. 42112. Testing Standards

AFS: Part Number: 0042113 Metric: Part Number: 0042113-M

Dimensions and Weights (Approximate)

Length: 451mm (17.75”) Width: 305mm (12”) Height: 102mm (4”) Weight: 6.8 kgs. (15 lbs.)

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Page 30

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Page 32

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Page 33

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Page 34

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Page 42

del 42145

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Page 57: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

Appendix

Page 58: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 59: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 60: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 61: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 63: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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Page 65: PRODUCT GUIDE - Canfield & Joseph GUIDE DESIGNED FOR ... Hot Tensile Core Box ... Test Pieces Blower Laboratory Muller Laboratory Core Sand Mixer Wet Tensile Strength Tester Hot …

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In North AmericaSimpson Technologies Corporation751 Shoreline Drive, Aurora, IL 60504-6194USATel: +1 (630) 978 0044Fax: +1 (630) 978 0068

Simpson Technologies de Mexico S de RL de CVAutopista Saltillo-Monterrey No. 7290 — Suite CSaltillo, Coahuila 25200 MEXICOTel: +52 (844) 432 2595Fax: +52 (844) 432 2545

In EuropeSimpson Technologies GmbHSennweidstrasse 43CH-6312 SteinhausenSWITZERLANDTel: +41 (41) 711 15 55Fax: +41 (41) 711 13 87

In IndiaWesman Simpson Technologies Pvt. Ltd.Wesman Center, 8 Mayfair RoadKolkata 700019INDIATel: +91 (33) 4002 0300Fax: +91 (33) 2290 8050

In AsiaSimpson Technologies (Changzhou) Ltd. Room 505, C Building, Xingbei Development Building 391 Tongjiang RoadChangzhou, Jiangsu Province, 213033CHINATel: + 86 519 85105601Fax: + 86 519 85105701

Selected Simpson products are also produced under license by:

In AsiaSintokogio Ltd. Dai-Nagoya Building, 7F28-12, 3-Chrome, Mei-Eki Nakamura-KuNagoya, 450-0002 JAPANTel: +81 (52) 582 9211Fax: +81 (52) 586 2279

In South AmericaKüttner do Brasil Equipamentos Siderúrgicos LtdaRua Santiago Ballesteros, 610Contagem – MG 32010-050BRAZILTel: +55 (031) 3399 7200Fax: +55 (031) 3399 7300

www.simpsongroup.comemail us at: [email protected]

To find a representative near you go to: www.simpsongroup.com/contacts/contacts.htm

Copyright 2008. All rights reserved. SIMPSON, the illustrative logo and all other trademarks indicated as such herein are registered trademarks of Simpson Technologies Corporation. The technical data described herein is not binding. It is not warranted characteristics and is subject to change. Please consult our General Terms & Conditions.Version 2.5