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Serving India with Steel Will ...
CatalogueProduct Product Catalogue
Neelachal Ispat Nigam Limited
1
COMPANY PROFILE
Neelachal Ispat Nigam Limited, an ISO 9001:2008 & ISO 14001:2004 cer�fied, a joint venture company promoted by MMTC, Govt. of India Enterprises and IPICOL, Odisha Government, has set up a 1.1 MT Integrated Steel Plant at Kalinga Nagar Industrial Complex in Jajpur District of Odisha. NINL is the first steel plant to become opera�onal at Kalinga Nagar Industrial Complex. NINL started its opera�on in 2002 and became the largest producer and exporter of pig iron in India since 2004-05 and maintaining its posi�on since then and having a present turnover of more than 2000 Crores. However, A�er commissioning of Steel Mel�ng Shop, NINL became full-fledged integrated steel plant, in March’13. NINL has its own mines at Sundergarh/ Keonjhar district of Odisha. Company is producing Virgin Steel Billet, Pig Iron and BF Coke as main product and granulated slag, crude tar, ammonium sulphate as by-product. Pig Iron and BF Coke produced at NINL is one of the best in quality and high in demand in the Country & in Interna�onal Market.
Vision
To be a respectable global leader in iron and steel industry with emphasis on prosperity of our people and protec�on of our environment
2
ContentsPLANT PROCESS
VALUE ADDED GRADE BILLETS
CONVERSION STEEL REINFORCING BAR, TMT
CONVERSION WIRE ROD COILS, WRC
ONVERSION PLAIN ROUNDS
CONVERSION STEEL STRUCTURALS
CONVERSION TO ROUND CORNER SQUARE
PIG IRON
BF LAM COKE
LAM NUT COKE
GRANULATED BLAST FURNACE SLAG
SINTER
COAL TAR & AMONIUM SULPHATE
HIGH PURE INDUSTRIAL GASES
3
PROCESS
An ultra modern, latest state of the art BOF, LHF & CCP is operational from Mar’2013. Technology and equipment providers are M/s Semag Germany, M/s Concast, Zurich, M/s Danieli, Italy, M/s Linde. Germany, M/s Terruzi, M/s HEC, India
1x7 mtr. tall Coke Oven with CDCP
1 X 110 t BOF
1915 cum (UV) Blast Furnace
418 TPD Oxygen Plant
1 x 180 m Sinter Plant
2 Nos. PCM
1 X 6 strand Billet caster
Future Plan
NINL is having ambi�ous plans to enhance its steel making capacity to 3 and then to 5 million tons in phases from its exis�ng capacity of 1.1 million tons.
4
SPECIAL FEATURES OF SEMIS
All steel products are produced from virgin steel (Route: BF –BOF- LHF- CCP)
Sec�on Dimension(mm)
Length(m)
Available Grades Applica�ons
Billet 150x150 12 IS2830,IS2830cu,IS2831,SAE1018,SAE1018AL, SAE1023S,A105, SAE1029S, SAE1030, 27C15,37C15,35C8, EN15B, 1541, EN8, EN8D,EN8DCr, EN9,CK45, CK45Cr, SAE1049, SAE1029S, SAE1541, SAE1524Cr,55Si7, 60Si7,65Si7 SUP-9, SUP-10, SUP-11A, 40Cr4, 41Cr4, 31CrV3
Re-rolling, Forging
100x100
130x130
12
12
NINL has the valid BIS licence of IS-2830 2012, IS-1875 1992, IS-14650 1999, IS-2831 2012.
Customized Stringent value added Specifications Billets can be supplied as per demand of Customers.
*
* Produc�on to be started towards the third quarter of the present financial Year
5
NINL billets are cer�fied with POWERGRID (PGCIL) to Cater TLT market.
CHEMICAL COMPOSITION
CATEGORY GRADEC % Mn % S % P % Si % Al% Others
%Min Max Min Max Min Max Min Max Min Max Min MaxMILD STEEL (IS 2830)billets forFe550D/Fe500D/Fe500S
C15MMn 0.12 0.18 0.60 1.00 0.040 0.040
C18MMn 0.15 0.21 0.60 1.00 0.040 0.040
C20MMn 0.17 0.23 0.60 1.00 0.040 0.040
MS IS 2830 BILLETS IS2830 0.13 0.22 0.40 1.50 0.045 0.045 0.40
IS2830M 0.13 0.22 0.40 1.50 0.050 0.050 0.40
IS2830Cu 0.12 0.23 0.30 1.50 0.045 0.045 0.40
IS 2831 BILLETS C8 0.15 0.30 0.60 0.055 0.055
C15 0.12 0.18 0.30 0.60 0.055 0.055
C22 0.25 1.25 0.060 0.075
TLT E-250 (MS) 0.15 0.21 0.60 1.00 0.040 0.040 0.15 0.30 0.02
E-350 (HT) 0.15 0.20 1.25 1.50 0.040 0.040 0.20 0.30 0.02V 0.035
min
E-350 (S- HT) 0.25 0.30 1.25 1.35 0.040 0.040 0.15 0.30 0.02V 0.040
min
HIGH TENSILE (IS 8500)
Fe-490 0.16 0.20 1.00 1.50 0.045 0.045 0.15 0.30 0.02 Nb, Ti, V, & B (singly or in combina�on )
0.25%
TABLE - 1
VALUE ADDED GRADE BILLETS
6
VALUE ADDED GRADE BILLETS
CHEMICAL COMPOSITION
CATEGORY GRADEC % Mn % S % P % Si % Al%
Min Max Min Max Min Max Min Max Min Max Min MaxCARBON STEEL IS1875
CL-I 0.10 0.18 0.40 0.70 0.035 0.035 0.15 0.30 0.02 0.05
CL-II 0.20 0.25 0.70 0.90 0.035 0.035 0.15 0.30 0.02 0.05
CL-III 0.25 0.35 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05
CL-IV 0.40 0.50 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05
C20 0.15 0.25 0.60 0.90 0.035 0.035 0.15 0.30 0.02 0.05
C-30 0.25 0.35 0.60 0.90 0.055 0.055 0.05 0.35 0.02 0.05
C-35 0.30 0.40 0.50 0.80 0.035 0.035 0.05 0.40 0.02 0.05
C-45 0.40 0.50 0.60 0.90 0.055 0.055 0.05 0.35 0.02 0.05
C-60 0.55 0.65 0.60 0.90 0.035 0.035 0.05 0.40 0.02 0.05
CK-45 0.43 0.48 0.60 0.80 0.035 0.035 0.15 0.30 0.02 0.05
EN-8 0.39 0.45 0.60 1.00 0.040 0.040 0.05 0.35 0.015
EN-8D 0.40 0.45 0.70 0.90 0.040 0.040 0.05 0.35 0.02 0.05
EN-32B 0.12 0.18 0.70 0.90 0.040 0.040 0.10 0.30 0.02 0.05
A-105 0.20 0.25 0.80 0.95 0.035 0.035 0.10 0.30 0.02 0.05
S-48C 0.45 0.51 0.60 0.90 0.035 0.030 0.15 0.35 0.02 0.05
S-53C 0.50 0.56 0.60 0.90 0.030 0.030 0.15 0.30 0.02 0.05
CARBON MANGANESE STEEL
EN-15 0.30 0.40 1.30 1.70 0.040 0.040 0.15 0.30 0.02 0.05
SAE-1541 0.36 0.44 1.35 1.65 0.350 0.040 0.15 0.30 0.02 0.05
TABLE - 2
7
VALUE ADDED GRADE BILLETS
CHEMICAL COMPOSITION
CATEGORY GRADEC % Mn % S % P % Si % Al% Cr % V %
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min MaxSILICO MANGANESE STEEL
55 Si 7 0.50 0.60 0.80 1.00 0.050 0.050 1.50 2.00 0.02 0.05
EN45A 0.55 0.65 0.70 1.00 0.050 0.050 1.70 2.00 0.02 0.05
60 Si 7 0.55 0.65 0.80 1.00 0.050 0.050 1.50 2.00 0.02 0.05
65 Si 7 0.60 0.68 0.70 1.00 0.050 0.050 1.50 1.80 0.02 0.05
Carbon-Mn-Chrome STEEL
Sup-9 0.52 0.60 0.65 0.95 0.035 0.035 0.15 0.35 0.02 0.05 0.65 0.95Sup-11A 0.56 0.64 0.70 1.00 0.035 0.035 0.15 0.35 0.02 0.05 0.70 1.00 B%(0.0005-
0.003)
Chrome Vanadium STEEL 50CrV4 0.47 0.55 0.70 1.10 0.035 0.035 0.2 0.4 0.02 0.05 0.90 1.20 0.10 0.20
SEMI FREE CUTTING STEEL
SAE-1117 0.14 0.20 1.00 1.30 0.050 0.040 0.10 0.02 0.05
SAE-1137 0.32 0.39 1.35 1.65 0.050 0.040 0.10 0.02 0.05
EN-8M 0.35 0.45 1.00 1.30 0.050 0.040 0.25 0.02 0.05
EN-8DM 0.40 0.45 0.90 1.30 0.050 0.040 0.25 0.02 0.05
Plain Chrome STEEL EN-18 0.35 0.45 0.60 0.95 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
EN-18 C 0.35 0.38 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
EN-18 D 0.38 0.43 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
40Cr4 0.38 0.44 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
40Cr4B 0.35 0.40 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
34Cr4 0.30 0.37 0.60 0.90 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
41Cr4 0.38 0.44 0.65 0.80 0.050 0.050 0.10 0.4 0.02 0.05 0.9 1.2
TABLE - 3
8
CHEMICAL COMPOSITION
CATEGORY GRADEC % Mn % S % P % Si % Al% Cr %
Min Max Min Max Min Max Min Max Min Max Min Max Min Max
Chrome Manganese STEEL
16MnCr5 0.14 0.19 1.00 1.30 0.035 0.035 0.2 0.4 0.02 0.05 0.80 1.10
20MnCr5 0.17 0.22 1.10 1.40 0.035 0.035 0.2 0.4 0.02 0.05 1.00 1.30
SCR- 420 H 0.17 0.23 0.55 0.90 0.030 0.030 0.2 0.4 0.02 0.05 0.85 1.25
Manganese Molybdenum STEEL
EN- 16 0.30 0.40 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)
EN- 16 C 0.35 0.40 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)
EN- 16 D 0.25 0.35 1.30 1.80 0.035 0.035 0.10 0.35 0.02 0.05 Mo%(0.20-0.35)
Chrome Molybdenum STEEL
42CrMo4 0.38 0.45 0.50 0.80 0.035 0.035 0.15 0.35 0.02 0.05 0.90 1.20 Mo%(0.15-0.30)
EN- 19 0.35 0.45 0.50 0.80 0.050 0.050 0.10 0.35 0.02 0.05 0.90 1.50 Mo%(0.20-0.40)
SAE- 4140 0.38 0.43 0.75 1.00 0.040 0.030 0.15 0.35 0.02 0.05 0.80 1.10 Mo%(0.15-0.25)
Chrome Nickel Moly STEEL
SAE-8620 0.18 0.23 0.70 0.90 0.040 0.040 0.15 0.35 0.02 0.05 0.40 0.60 Ni% (0.40-0.70)
Mo%(0.15-0.25)
EN-353 0.20 0.50 1.00 0.050 0.050 0.35 0.02 0.05 0.75 1.25 Ni% (1.0-1.50)
Mo%(0.08-1.50)
EN-354 0.20 0.50 1.00 0.050 0.050 0.35 0.02 0.05 0.75 1.20 Ni% (1.5-2.0)
Mo%(0.10-0.20)
TABLE - 4
VALUE ADDED GRADE BILLETS
9
VALUE ADDED GRADE BILLETS
CHEMICAL COMPOSITION
CATEGORY GRADEC % Mn % S % P % Si % Al% Cr %
Min Max Min Max Min Max Min Max Min Max Min Max Min Max
Auto mobile Grades Billets
SAE 1008 0.10 0.30 0.50 0.040 0.040 0.3 0.02
SAE1010 0.08 0.13 0.30 0.60 0.040 0.040 0.2 0.02
SAE1010W 0.08 0.12 0.75 0.90 0.040 0.040 0.3 0.02
SAE 1015 0.13 0.17 0.30 0.60 0.040 0.040 0.3 0.02
SAE 1018 0.15 0.20 0.60 0.90 0.040 0.040 0.3 0.02SAE10B21M 0.18 0.23 0.80 1.20 0.030 0.030 0.4 0.02 0.040 0.20 B %(0.0005-
0.003)
SAE15B25M 0.23 0.28 0.90 1.30 0.030 0.030 0.4 0.02 0.040 0.20 B %(0.0005-0.003)
SAE 1022 0.18 0.23 0.70 1.00 0.040 0.040 0.2 0.4 0.02
SAE 1023S 0.20 0.25 0.80 1.00 0.040 0.040 0.2 0.4 0.02
SAE 1029S 0.23 0.28 0.70 0.90 0.040 0.040 0.2 0.4 0.02
SAE 1524S 0.16 0.21 1.35 1.65 0.040 0.040 0.1 0.4 0.02
SAE 1020 0.18 0.23 0.30 0.60 0.040 0.040 0.2 0.4 0.02
TABLE - 5
10
CONVERSION PRODUCT
Reinforcing bars confirming to IS 1786 – 2008
Produced through Stelmor/ Tempcore process. Combina�on of High strength & duc�lity, be�er toughness, excellent bond proper�es, Unique Rib design, Resistance to ageing.
Fe 415, Fe 500, Fe 500D, Fe 550 Excellent bendability, good weldability, high fa�gue & resistance on dynamic loading.
HSCRM D Excellent bendability, good weldability, high fa�gue , resistance on dynamic loading & Superior Corrosion resistant.
Fe 500 S Excellent bendability, good weldability, high fa�gue , resistance on dynamic loading, Higher UTS/YS ra�o & more Uniform elonga�on.
Wire Rod & Round Amazing reduc�on ra�o, Excellent drawability, Close dimensional tolerance, be�er surface finish & Uniform Grain size.
Structurals Uniform dimensional tolerances, be�er surface finish. Parallel flange beam, Light beam, Junior beam has an added advantage over Conv. Beam because for the same weight, the sec�on is stronger and s�ffer due to greater moment of iner�a & higher radius of Gyra�on.
Beams have be�er sec�onal proper�es, Stronger & rigid, greater Load bearing Capacity, ease in assembling, saving in construc�on �me. Axial forces & bending moments are taken care of. Light beam Unit weight is less by 5-10%.
11
Size (mm) Sec�onal Weight (kg/m)
8 0.395
10 0.627
12 0.890
16 1.585
20 2.470
25 3.850
28 4.830
32
40
6.310
9.860
36 7.990
Proper�es and Tolerances Conforming to
Available Grades
IS 1786 2008 Fe 500, Fe 500D, Fe 500S, Fe 550D
CONVERSION STEEL REINFORCING BAR
13
Size (mm) Sec�onal Weight (kg/m)
5 0.186
6 0.222
6.5 0.260
7 0.302
8 0.395
10 0.617
12 0.888
14 1.210
16
22
1.580
Available Grades Applica�on
IS 7887 1992 (Gr 3&5) Wire Drawing
1010W Steel Wool, Steel Dust
IS 2879 1998 Arc Welding electrode
1015, 1018, 1020 Fasteners
IS 7904 (high Carbon grades) Wire rope, Needle wires
CONVERSION WIRE ROD COILS, WRC
2.982
15
Size (mm), Length 12m Sec�onal Weight (kg/m)
16 1.58
18 2.00
20 2.47
22 2.98
25 2.85
Available Grades Applica�on
1008, 1010, 1018, EN8,EN8DCr, CK45, EN9
Bright Bar forging
SUP9, SUP10, SUP11 Spring Steel
16MnCr5, 20MnCr5 Case Hardening
CONVERSION TO PLAIN ROUNDS
17
CONVERSION TO STRUCTURALS
Sec�on Dimension (mm), Length 12m Sec�onal Weight (kg/m
Angles 75x75x6 6.8
75x75x8 8.9
75x75x10 11
90x90x6 8.2
90x90x8 10.8
90x90x10 13.4
Channels 100x50x5 9.56
125x65x5.3 13.1
Flats 100x15 / 80x16 11.8 / 10.0
Beams 125x70x5 13.3
Sec�on Proper�es conforming to Available Grades
Angles IS 1852 1985 IS 2062 2011
Channels IS 1852 1985 IS 2062 2011
Flats IS 1852 1985 IS 2062 2011
Beams IS 1852 1985 IS 2062 2011
19
CONVERSION TO ROUND CORNER SQUARE
Dimension (mm), Length 12m
55x55
75x75
90x90
Available Grades Applica�on
EN18, EN19, SAE4140, 42CrMo4, EN19B, 39Cr5, SAE1541, S48C, SAE1548, 40CrMo4H, 2CrMo, 38MnS6, 46Mn5, 38MnSiVS5,
Cranksha�, Camsha�, Connec�ng Rods, Piston Pins, Diesel Injec�on Rails
20
PIG IRON
PIG IRON (NINL-01) BASIC GRADE
Si Up to 1.24 %
Mn < 1.00 %
S 0.05 % Max
P 0.15 % Max
C 3.6-4.3 %
Weight per piece 15 - 20 Kg
PIG IRON (NINL-02) FOUNDRY GRADE
Si 1.25-2.25%
Mn < 1.00 %
S 0.05 % Max
P 0.15 % Max
C 3.6-4.3 %
Weight per piece 15 - 20 Kg
•Other elements such as Cr, Mo, Ni, Ti, V etc may be present in trace.•Weight per piece: 15-20 kg
21
COMPOSITION
Moisture : 1 % Max
Ash (Dry Basis) : 12.5 % Max
VM (Dry Basis) : 1 % Max
FC (Dry Basis) : 85.0 % Min
S : 0.6 % Max
M-40 : 82 % Min
M-10 : 7 % Max
CRI : 22 % Max
CSR : 63.5 % Min
Mean Size : 50 + 2 mm
+ 80 mm : 5 % Max
- 25 mm : 5 % Max
BF LAM COKE & LAM NUTCOKE
22
COMPOSITION
Moisture : 3 % Max
Ash (Dry Basis) : 14.0 % Max
VM (Dry Basis) : 1.5 % Max
FC (Dry Basis) : 82.0 % Min
S : 0.65 % Max
+ 25 mm : 5 % Max
- 10mm : 5 % Max
23
COMPOSITIONSiO2 : 30-33 %Al2O3 : 18-22 %
CaO : 30-33 %MgO : 8 - 11 %
FeO : 0.3-0.8 %
MnO : 0.3 - 1 %
S : 0.5 - 1.2 %
Na2O+K2O : 0.5 - 1.3 %
Basicity : 0.98 - 1.05
Moisture content : 12 % Max
Sieve Analysis(-3mm) : 90 % Min
BD (t/m3) : 1.02-1.08
GRANULATED BLAST FURNACE SLAG
24
COMPOSITIONT.Fe : 55-58 %
SiO2 : 4 - 5 %
Al2O3 : 2 - 3 %CaO : 7 - 9 %MgO : 2 - 2.5 %FeO : 9 - 11 %Basicity : 1.4 - 1.8Tumbler Index : 70 MinAbrasion Index : 7 Max+ 40mm : 7 % Max- 5mm : 10 % Max
SINTER
25
COAL TAR & AMONIUM SULPHATE
COAL TAR
Moisture : 5 % Max
Sp. Gravity : 1.15 - 1.2
Pitch : 52 - 55 %
AMONIUM SULPHATE
Moisture : < 1.0 %
Nitrogen : 20.5 % Min
Colour : Off White
26
HIGH PURE INDUSTRIAL GASES
LIQUID OXYGEN
Purity : 99.6%
LIQUID NITROGEN
Purity : 99.99%
LIQUID ARGON
Purity : 99.999%
27
NETWORK & ADDRESSst
Registered Office : IPICOL HOUSE (1 floor, Annexe ), Bhubaneswar- 751022 , Odisha , IndiaWorks :
Kalinga Nagar Industrial Complex, Duburi, Jajpur 755 026, Odisha , India, Phone no : (06726) 264001
Core -1, "SCOPE COMPLEX"7 Ins�tu�onal Area, Lodhi Road, New Delhi - 110003 INDIAe-mail- [email protected],EPABX - +91-11-24362200
DELHI REGIONAL OFFICE
Alok Bhar� Complex, 7th Floor,Sahid Nagar, Bhubaneshwar - 751007, OdishaContact Person: K K Paul, General ManagerPh.: 0674-2546848,Fax: 0674-2546847e-mail:[email protected]
2,Nagindas Chambers, Usmanpura, Ashram Road, Ahmedabad - 380014, GujaratContact Person: S S Modh, Addi�onal General ManagerPh.: 079-27545563, Mobile: +91 9427605762 , PBAX: 079-40244712, Fax: 079-27543739Email :- [email protected]
F-8-11, Jhandewalan, Fla�ed Factory Complex, Rani Jhansi Road, New Delhi - 110055, Contact Person: Ashwini Kapoor, Chief General ManagerPh.: 011-49064367 Fax: 011- 23633175, Mobile: 981054032 e-mail: [email protected]
KOLKATA REGIONAL OFFICENIC Building, 4th Floor, 8, India Exchange Place, Kolkata - 700001, West Bengal, Contact Person: Subrata Saha, Chief General ManagerPBAX: 033-22103452/22546001, Mobile: 9748041429 , Fax: No.033-22421292e-mail: [email protected]
Corporate Office
BHUBANESWAR REGIONAL OFFICE
MUMBAI REGIONAL OFFICEMMTC HOUSE, PLOT NO. C-22, BLOCK - E, BANDRA KURLA COMPLEX, BLOCK-E, BANDRA(E), MUMBAI - 400051, MAHARASHTRA.Contact Person: Vijay Gupta, General ManagerPh.: 022-26572807, Mobile:+91 9789006747, PBAX: 022-61214500 Ext. 4564 Fax :022-26572541e-mail: [email protected] ; [email protected]
AHMEDABAD REGIONAL OFFICE
CHENNAI REGIONAL OFFICEEssar House, 6, Esplanade, Chennai - 600108, Tamil NaduContact Person: P. Ramachandran, General ManagerPh.: 044-25341938, Mobile: +91 9969026079, Fax: 044-25340317, Email: [email protected]
HYDERABAD REGIONAL OFFICE
South ZoneEast Zone
North Zone
West Zone
#9-1-76 TO 77/1/B, 3rd Floor, S.D. Road, Secunderabad - 500003, TelanganaContact Person: Rajender Prasad, Chief General ManagerPh.: 040-27804033, PBAX: 040-27725401, Fax: 040-27804038, E-mail:[email protected]