Product Assembly Manual SPG+S27 SPG an… · Senior Aluminium Systems’ Patent Glazing Systems are designed to facilitate installation with nominal equipment. It is however advisable

SPG+S27 Series Product Assembly

Manual 1999

SPG

+S27

PA

TEN

T G

LAZI

NG

Introduction

The Company

Senior Aluminium Systems are a group of companies based in the United Kingdom who operate through a network of regional Service Centres. Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions. Mill finish, anodised (natural and bronze), and powder coated sections are all available,along with all of the necessary accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out when required. The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be arranged in the event of the occasional, and inevitable 'emergency'.

The Product Range

Other product ranges available from Senior Aluminium Systems include: -

Entrances and Doors, Curtain Wall, Casement Windows, Mid-Rise Commercial Windows, Patent Glazing, Sub Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors, Patio Doors and Secondary Glazing.

Quality Assurance

We are committed to the aims of ISO 9001 Quality Assurance. In the event of questions or queries concerning the contents of this manual or any other product on offer from Senior Aluminium Systems, please do not hesitate to contact us on:

Senior Aluminium Systems Denaby (Head Office) 01709 772600

Senior Aluminium Systems Scotland 01506 407640

Senior Aluminium Systems South 01633 277880

Senior Aluminium Systems Plc operate a policy of continuing development and reserve the right to amend and improve their products without notification. Every effort will however be made to ensure that up-dates are circulated to our clients for information as deemed necessary.

All items contained in this manual are subject to our normal terms and conditions, a copy of which is available on request. Whilst we make every effort to ensure the accuracy of the drawings and measurements contained in this manual, we neither warrant nor guarantee the accuracy and you should undertake your own measurements and not place any reliance on or act in consequence of the contents herein.

SPG and S27 Patent Glazing 4.1.ii 03.99

Scope This specification covers the materials, sections and accessories generally available from stock through the Senior Aluminium Systems plc. It illustrates typical recommendations for the fabrication of our SPG and S27 Patent Glazing. The sections and fittings described in this manual are not definitive or exclusive in application but show typical assemblies using standard materials and accessories. These details are suitable for installations in both new buildings and refurbishments. Construction SPG and S27 Patent Glazing Sections, whether single or double-glazed, are typically installed using mechanical methods and butt joints Assembly involves the initial installation of the main roofing bars onto a structural supporting frame, followed by the added use of horizontal purlin bars or joint came sections. SPG sections operate on a beaded, Tee format base (stalk up) and use clamped purlin bars. S27 sections are designed on a cruciform base (stalk down) and use screw on pressure caps to the main bars with ‘H’ section joint cames for purling jointing of glass. A proprietary sealant to protect against water entry should always be used on all metal-to-metal joints during installation. Extruded brackets are used to secure the main bars to the structure and a draught excluder for the eaves position is include as part of the system. All sections are designed for glass installation only. At all times good working practices should be employed. Accessories All accessories shown in this manual are deemed to be both typical, and suitable for, the installations intended. They are generally standard items, which carry with them the manufacturers guarantees and are components, which are held in stock at each of our service centres. Machinery Requirement Senior Aluminium Systems’ Patent Glazing Systems are designed to facilitate installation with nominal equipment. It is however advisable that a reasonable approach be made to available machinery and it’s use to ensure a good quality of finished work with any aluminium product.

Materials Extruded aluminium is Aluminium Alloy 6063.T6 to BS 1474, 1987 Anodising: i) Natural (Silver) anodised to BS3987, 1991. and ii) Anolok Bronze Colour 547 anodised to BS3987, 1991. Anodising is to a minimum of 25 microns (AA25). Powder Coating is to BS6496, 1984. Gasketry is manufactured in accordance with BS3734 and BS7412, cat A. Glazing Note: All Glazing should be carried out to the recommendations of B.S.6262. Single glazing sections are designed to take glass thicknesses of 6mm and 6.4mm. Each pane of glass may be individually inserted into its’ own fully rebated and prepared opening. Purpose designed gasket seals are used on all sections to both the outside and the inside for aesthetic appearance from the visible surfaces of the installation. Glass is retained in position by either beads or by pressure plates screwed into extruded screw ports in the top of the main bars. Cover caps may be used to conceal the main bar fixing screws. For double glazing a standard unit thickness of 24mm has been adopted as the standard. Double glazing is carried out in the same manner as single glazing. Site Installation Site fixing of finished frames should take into account all applicable standards with regard to both the method employed and safe working practices. Frame fixings should be suitable for the purpose given site conditions and materials into which the installation is to be made. If in doubt, please check with your fixings supplier regarding type and method to be used. It should be remembered that Patent Glazing Bars may be used in Vertical Applications as well as Sloping Roof Applications.

4.1.iii03.99

SPG and S27 Patent

4.1.iv SPG and S27 Patent Glazing 03.99 Index

Description Detail Page. Last Issue Date Front Cover 4.1.i 03.99 Introduction 4.1.ii 03.99 Specification 4.1.iii 03.99 Index 4.1.iv 03.99 Index 4.1.v 03.99 Section Identification 4.1.vi 03.99 Section Identification 4.1.vii 03.99

General Arrangements SPG Rafter - Sections 4.A.101 03.99 General Arrangements SPG Transom - Sections 4.A.102 03.99 General Arrangements S27 Rafter – S.G. Sections 4.A.201 03.99 General Arrangements S27 Rafter – S.G. Sections 4.A.202 03.99 General Arrangements S27 Rafter – D.G. Sections 4.A.203 03.99 General Arrangements S27 Rafter – D.G. Sections 4.A.204 03.99 General Arrangements S27 Fixing Detail 4.A.205 03.99 General Arrangements Joint Came Detail 4.A.206 03.99 Full Size Sections SPG Main Bars 4.B.101 03.99 Full Size Sections SPG Beads and Transoms 4.B.102 03.99 Full Size Sections S27 Bars and Caps 4.B.201 03.99 Full Size Sections S27 Bars, Joint Cames and Fixings 4.B.202 03.99

SPG and S27 Patent Glazing 4.1.v 03.99 Index

Description Product Page Last Issue Date

Accessories End Caps and Main Accessories 4.C.01 03.99 Accessories Notes 4.C.02 03.99 Section Properties Main SPG Sections 4.D.01 03.99 Section Properties Main S27 Sections 4.D.02 03.99 Preparation Details SPG General Details 4.E.01 03.99 Preparation Details SPG Typical Fixing Detail 4.E.02 03.99 Preparation Details S27 General Details 4.E.03 03.99 Preparation Details S27 Purlin Detail 4.E.04 03.99 Preparation Details Joint Came Sealing Detail 4.E.05 03.99

4.1.vi 03.99

SPG Glazing Bars

SPG301 76mm Glazing Bar


SPG306 6mm Glazing Bead



SPG304 Glazing Bar Transom

I SPG305 Glazing Bar Pressure Plate

SPG303 Saddle

I

I

SPG and S27 Series Section Identification

S27 Glazing Bars

&c ) S27180

S27174 6 or 24mm Pressure Plate S.G.Rafter 42mm

1-fc= J S27175 S.G.Rafter 77mm S27977

E Cover Cap for S27180

J S27177 S.G.Rafter 97mm

E S27181 Wind Baffle

I I

S27178 D.G.Rafter 95mm

S27782 S.G.Joint Came

E I r S27179 D.G.Rafter 135mm

S27783

J D.G.Joint Came

S27978 S27182 1 6 or 34mm Pressure Plate Saddle

SPG and S27 Series 4.1.vii Notes 03.99

4.A.101 03.99

0 n

LO

LO N

LO

N

I -1-N

L

®

SPG and S27 Series General Arrangement - SPG Rafter Glazing

NOTE: SPGRG Captive Gaskets are shown to both sides of the glass. In certain instances it may be desirable to use a wedge gasket to one side of the glass. The design gap is 3mm and an appropriate wedge may be used with due consideration for glass thickness variations from these standards.

1· -----50----------

SPG307

Gasket

Gasket

SPG306 6ml C,o,;,g Bcod


SPG303 Saddle

-------60---------

76mm Glazing Bar SPG307

I 0 m

0 -1-n N

L 7 0 CD

_l ~

Gasket LO

LO SPG302 N

SPG303 Saddle

LO

@ N

60

90mm Glazing Bar

SPG and S27 Series General Arrangement - Glazing Bar Transom Glazing

Fix Through With MS x 45 Long Csk Hd M/ c Screw @ 300Crs Seal with Proprietary Sealant Before Assembly.

SPG305

Double Glazed

Fix Through MS x 25 Long Csk Hd M/ c Screw @ 300 Crs Seal with Proprietary Sealant Before Assembly.

Single Glazed

SPG304 Glazing Bar Transom

4.A.102 03.99

4.A.201 SPG and S27 Series 03.99 General Arrangement - S27 Rafters S.G. Sections

S27180 Pressure Plate

------45----

M5 x 15 Hex Hd Screw @ 300 Crs S27977

Cover Cap

TBS27 ------1+--c:r-/---------Thermal Isolator

CD

E 0 -z: (])

D'.C

N

S27G ........,....__ 3 /" ~!~ ~

en

S27175,-------i S G Rafter 77mm

en n

r--co

TBS27

-----40-------

M5 x 15 Hex Hd Screw @ 300 Crs

------++40_J

S27175----i S G Rafter 77mm

en n

SPG and S27 Series General Arrangements S27 Rafters S. G. Sections

------45---------

MS x 15 Hex Hd Screw@ 300 Crs


TBS27 --++-----r?L..__-. Thermal Isolator

S27G

S27174 I S G Rafter 42mm •

40

45

MS x 15 Hex Hd @ 300 Crs


TBS27 Thermal Isolator

S27G

S27177 S G Rafter 97mm

S27977

40

~~

20 _____j

0

n N

E 0 Q) z:

er:

~~

n N

E -0 (].) z: er:

- N

~m E 0

:z

m - -(].) er: ,.... 0 -

m m

TBS27

i co -L S27G

S27174

-----40------

MS x 15 Hex Hd Screw @ 300 Crs

40 S G Rafter 42mm

40



f S27G Bubble Gasket

40

@ S27177

S G Rafter 97mm

20 _____j

4.A.202 03.99

@

n -E 0

7~ co -

_J~ f~

m --(].) er:

0 -

m m

0

4.A.203 03.99

S27977 Cover Cap


S27180

S27G Bubble Seal

45~ MS x 15 Hex Hd Screw

@ 300 Crs

15

I 12.s

S27178 D G Rafter 95mm

E 0

:z

SPG and S27 Series General Arrangement - S27 Rafters D. G.

n N

LO n

S27977 Cover Cap



S27G Bubble Seal

45=-----MS x 15 Hex Hd Screw

@ 300 Crs

~,o~

S27179 D G Rafter 135mm

E 0 :z

n N

SPG and S27 Series General Arrangement - S27 Rafters D.G.


S27G Bubble Seal

---------40--------


-tj-

==== ..... ~~1 ~ t g; co

L40_J


,____--40----------<


~4-0~

S27179 D G Rafter 135m m

4.A.204 03.99

' C)

S27178 d..b.===-=--~~~ D G Rafter 95mm l-

-----'~----'-----'-----'-

l---20

@

4.A.205 03.99

S27EC 2'' x 1" Aluminium Angle Stop

\

~ Section on Arrow ~

S27178~ 95mm D G Rafter Shown Similar For S27179( 135mm Rafter) & S27174-5(42/77mm Rafters)

Section on Arrow (Q) S27178 95mm D G Rafter Shown

Section on A -A

SPG and S27 Series General Arrangement - Joint Carnes

Silicone Seal between Glass and Section p and fillet to assist water deflection from surface.

S27783 24mm Joint 'H' Came

Silicone Seal between Glass and Sectiop and fillet to assist water deflection from surface.

S27782 6/6.4mm Joint 'H' Came

4.A.206 03.99

4.8.101 03.99




C) m


129

-tj-

SPG306 6mm Glazing Bead j LI - 12

l 50 J



[ ]

4.8.102

SPG305 Glazing Bar Pressure Plate

SPG304

03.99

Glazing Bar Transom

SPG303 Saddle

4.B.201 03.99

S27174 6/16mm S.G. Rafter 42mm

S27977 Cover Cap

for S27 180

S27180 6 or 24mm Glass

Pressure Plate

S27978 16 or 34mm Glass

Pressure Plate

----------40----------

l ,, _

7 a, N

J

SPG and S27 Series



Section Identification

7 N "<I-

en en


en m

CD

CJ CD

en n

f= _______ 1 -

m L_

S27178 24/34mm D.G. Rafter 95mm

S27782 Single Glazed Joint Came

S27783 Double Glazed Joint Came

en n

CJ CD

4.8.202 03.99

S27179 24/34mm D.G. Rafter 135mm

S27181 Wind Baffle

S27182 Saddle for S27 Rafters

4.C.01 SPG and S27 Series 03.99 Accessories

S27EC S27182-CUT End Cap S27 Saddle Bracket S27

SPG303-CUT Saddle Bracket SPG

SPGEC End Cap SPG

SFSPS-01 No 10 x 32 Screw

SFSPS-28 No 8 x 12 Screw

TBS27 Thermal Break S27

S27G Bubble Gasket

SPGRG SPG Captive Gasket

SWDG 4.25 - 5.25mm Wedge

SWW4 2.5 - 3.5mm Green Wedge

SWW6 4.2 - 5.0mm Orange Wedge

SPG and S27 Series 4.C.02 Notes 03.99

4.D.01 SPG and S27 Series 03.99 Section Properties

~<Cl_ ,t? I'" AXIS

Section Properties

Section lxx lyy Painted External Internal Surface Perimeter Perimeter

rr~, + t 28.74cm4 9.61 cm4 270mm 468mm -

~ + t 97.78cm4 15.35cm4 290mm 480mm -

SPC306~ + t

- - 36mm 152mm -

SPC307 ~ + t

- - 26mm 139mm -

SPC308 ~ + t

- - 33mm 144mm -

A + t

SPC303 - - 90mm 287mm -

bO

~ + t

SPC304 0.71 cm4 6.39cm4 82mm 224mm 117mm

I + t SPC305 0.02cm4 2.89cm4 58mm 131mm -

SFG and S27 Series 4.D.02 Section Properties 03.99

:61<( L -t I AXIS

Section Properties

Section lxx lyy Painted External Internal Surface Perimeter Perimeter

S27174~ + t 6.01 cm4 3.52cm4 - 349mm -

S27175 r + t ===C:::: 26.83cm4 3.84cm4 - 453mm -

~

S27177r + t = 64.47cm4 4.18cm4 - 493mm -

~

S27178r + t fc:: 45.84cm4 3.85cm4 - 501mm -

~

S27179r + t ..s 143.94cm4 4.19cm4 - 581mm -

~

J + t S27978 0.31 cm4 3.04cm4 - 198mm -

) + t S27180 - - - 224mm -

J + t S27977 - - - 206mm -

J + t

S27181 - - - 169mm -

~ + t

S27782 - - - 158mm -

H + t S27783 - - - 194mm -

527182 t + t - - - 300mm -

4.E.01 03.99

SPGEC End Cap SPG

SFSPS-01

SPG and S27 Series Typical Machining & Fixing Details-SPG

SPG304 Glazing Bar Transom (Cut at Rafter Centres - 30mm)

Note: For Roof Slopes Over 15' and Heavy Glass Panels End Caps should be Doubled Up,

Open Existing Holes to Dia 5.5mm

SPG305 Pressure Plate for SPG304 (Cut at Rafter Centres - 51 mm)

SPG301/302 76mm & 90mm Rafters

25.5 SPG301 SPG302 76 Rafter Bar 90 Rafter Bar

No 10 x 32mm Fixing Screws SPG305

1'25 5

Pressure

SPG305 Pressure Plate

SPG304 SPG304 Glazing Bar Transom .__~ __ G_I a_z_i n g;;...._Ba r Transom

15mm Min Cut Out Depth to I _P_ro_v-id-e -C-lea-r-an-ce_fo_r -S-PG-3-04-----i--------i~

SPG and S27 Series Fixing Detail - SPG Purlin & Eaves

SPG301/302 76mm or 90mm Rafters

Purlin or Eaves Bar by Others

SPGEC End Cop SPG

SFSPS-01

Open Existing Holes to Dia 5.5mm

Fixing Screws No 10 x 30mm Long

SPGEC End Cap SPG

Note: For Roof Slopes Over 15' and Heavy Glass Panels End Caps should be Doubled Up,

4.E.02 03.99

SFSPS-01 Purlin or Eaves Bar by others

Fixing Screws

Eaves Detail SPG303 Saddle

Continuous Support To Suit Angle of Roof By others

4.E.03 SPG and S27 Series 03.99 Fixing Detail-S27 Eaves

S27 Rafters

S27EC Saddle for S27 Rafters 50 x 25 x 3 Angle

Bubble Seal Drill drainage holes to suit

SFSPS-28 No8 x 12mm Self Topping Screws

S27182 Saddle

S27G

SFSPS-28 No8 x 12mm Self Topping Screws

Eaves Detail

Wind Baffle

Continuous Support To Suit Angle of Roof By others

SPG and S27 Series 4.E.04 Fixing Detail - S27 Purlin 03.99

Fixing to suit Structure

S27182 /./"~-"-s:------Saddle Split in two and fixed

From Both Sides to form clamp fixing.

S27G Bubble Seal

A

<

Section on A - A

Wind Baffle

Purlin Detail

4.E.05 03.99

SPG or S27 Rafters

SPG or S27 Rafters

SPG and S27 Series

Seal and Dress, to Main Bars and Glass, both above and below at the ends of the Joint Carnes.

D G Joint Comes

Seal and Dress, to Main Bars and Glass, both above and below at the ends of the Joint Carnes.

S G Joint Comes

Joint Carnes

S27783 D G Joint Came

S27782 S G Joint Came

Documents

Product Assembly Manual SPG+S27 SPG an… · Senior Aluminium Systems’ Patent Glazing Systems are designed to facilitate installation with nominal equipment. It is however advisable