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Procontrol P14
87TS01R16xx Module and Application Description Serial Interface over Ethernet to Station Bus
Procontrol P14
87TS01R16xx Serial Interface over Ethernet to Station Bus
NOTICE This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that may be generally relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard. In order to determine the specific features supported by a particular ABB product, the reader should consult the product specifications for the particular ABB product. ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB products described in this document. The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. This product meets the requirements specified in EMC Directive 2014/30/EC.
TRADEMARKS PROCONTROL is a registered trademark of ABB AG. All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2016 ABB. All rights reserved. Release: July 2016 Document number: 2VAA004189
TABLE OF CONTENTS
1. APPLICATION ................................................................................................. 7
2. FEATURES ...................................................................................................... 7
3. DESIGN OF THE MODULE ............................................................................. 7
3.1 Station bus interface ............................................................................................ 7
3.2 Processing section ............................................................................................... 7
3.3 Ethernet interface ................................................................................................. 7
3.4 Serial interface ...................................................................................................... 7
4. ANNUNCIATION FUNCTIONS ........................................................................ 8
4.1 Annunciations on the module ............................................................................. 8
5. DIAGNOSIS ..................................................................................................... 8
6. MODULE SETTINGS ....................................................................................... 8
6.1 Setting the coupling-module numbers ............................................................... 9
6.2 Setting the baud rate ............................................................................................ 9
6.3 Memories and jumpers for memory interfacing ................................................. 9
6.4 Special settings .................................................................................................. 10
6.5 Connectors and basic settings of the module ................................................. 11
6.6 Configuration COM-Server ................................................................................ 12
6.6.1 Definition of the IP address ............................................................................ 12
6.6.2 Configuration of the network parameters ....................................................... 12
6.6.3 Starting the assignment dialog ....................................................................... 13
6.6.4 Configuration of the system password ........................................................... 14
6.6.5 Setting the system password: ........................................................................ 14
6.6.6 Further operating modes ................................................................................ 15
6.6.7 Additional configuration .................................................................................. 15
6.7 Configuration of the Windows COM port redirector ........................................ 16
7. FUNCTION DIAGRAM ................................................................................... 18
7.1 Terminal designations ........................................................................................ 18
8. MECHANICAL DESIGN ................................................................................ 19
8.1 Positions of adjustable components and memory modules .......................... 20
8.1.1 Side view of module PCB 1 (lower) and module front .................................... 20
8.1.2 Side view of module PCB 2 (upper) and module front ................................... 21
9. SYSTEM DATA .............................................................................................. 22
10. TECHNICAL DATA ........................................................................................ 22
10.1 Power supply ................................................................................................... 22
10.2 Module interfaces ............................................................................................ 22
10.3 Ethernet Interface 10/100BaseT acc. IEEE802.3 ........................................... 22
10.4 Interference Immunity (of the Process Inputs and Outputs) ....................... 23
11. ORDERING DATA ......................................................................................... 23
12. REVISION HISTORY ..................................................................................... 24
APPLICATION Station bus interface
1. APPLICATION The 87TS01 is the communication module to connect computers or external systems to the Procontrol P14 system. For this purpose, the module is equipped with an Ethernet interface type 10/100BaseT through which the Programming, Diagnosis and Display System (PDDS) and Engineering, Documentation and Service System (EDS) can communicate with the Procontrol P14 system. The module’s scope of action extends over the entire PROCONTROL system. The term R16xx represents the categories: R1645 (master station system) and R1665 (FDDI system).
2. FEATURES The module can be used in any station belonging to the PROCONTROL bus system using a redundant 24 V module supply (starting with 89MS01/R0200 or 89MS02/R0100). It is equipped with a standard interface for the PROCONTROL station bus. This module requires 2 divisions for mounting space. It can be plugged into subrack slots with address wiring 1 through 58 for the station bus. The module uses a standard interface for participating in data communication within the PROCONTROL system. The telegrams received from the station bus are checked for error free transmission. Using a coupled Ethernet interface, the module is capable of receiving instructions and data coming from a computer in accordance with a defined protocol, as well as transferring instructions and data to a computer.
3. DESIGN OF THE MODULE The module essentially consists of:
• Station bus interface • Processing section • Serial interface over Ethernet interface COM-Server according with 10/100BaseT (RJ45)
3.1 Station bus interface The station bus interface is responsible for conditioning the telegrams to be received and transmitted through the station bus interface. The module uses two shared memories:
• One ’receive shared memory’ for the telegrams to be received and • One ’send shared memory’ for the telegrams to be sent.
The use of a standard station bus interface limits the number of receive telegrams that can be received at the same time to a maximum of 230, using addresses 0...229 of the receive shared memory. The number of send location telegrams is limited to a maximum of 200 at addresses 0...199 of the send shared memory. The exact number of receive or send location telegrams is given in the application descriptions for the individual software versions. The entire data exchange taking place between station bus interface and processing section is handled by the shared memories.
3.2 Processing section Technical features are described in the relevant application descriptions for the individual software versions.
3.3 Ethernet interface The 8-pole connector X30 for the Ethernet connection is mounted on the module front. The connection to the network is done with a shielded standard patch cable. A direct connection to a PC has to be done with a cross-over cable. For proper shielding the modules front plate has to be screwed tightly to the rack. An electrostatic discharge (ESD) into the Ethernet connection may result in loss of connection. For this reason a person working within the opened cabinet has to maintain ESD protective measures (e.g. use of a shielding wristband). The available serial port SS1 of the module is converted to the Ethernet protocol IEEE 802.3 via a special adapted communication server (COM-Server). Physical transmission is done with a network interface 10/100BaseT. Transmission parameters are preassigned automatically by “Auto-Negotiation”.
3.4 Serial interface Two 25-pole connectors, X1 and X2 are mounted on the module front. Both connectors are wired in parallel. Each connector includes two serial interfaces (SS1 and SS2).
• Serial Interface SS1 is internally connected to the COM-Server for transmission. This interface must not be connected in any way. Connecting modules 87TS01R16xx in parallel is not allowed.
• Serial Interface SS2 is not useable.
Both connectors, X1 and X2 are not useable. They are not to be connected.
2VAA004189 7
Annunciations on the module ANNUNCIATION FUNCTIONS
4. ANNUNCIATION FUNCTIONS Faults within the module or communication errors are detected by the module and are signalled accordingly. For this purpose, the module can use two ways of fault annunciation:
• Visual fault annunciation on the module by means of LEDs on the front panel of the module. • Fault message transferred over the station bus line as ’General station disturbance SST’ of the station bus.
4.1 Annunciations on the module On the module front, three red and four green LEDs are located:
• Light-emitting diode ST Red light-emitting diode ST emits a steady light whenever a disturbance has been detected in the area of the station bus interface.
• Light-emitting diode STV Red light-emitting diode STV emits a steady light whenever a disturbance has been detected on the processing section of the module.
ST or STV are emitted out to the station bus in the form of a ’General disturbance’ signal transmitted over SST bus line. The green LEDs M1 and M2 indicate operating states of the processing section:
• Light-emitting diode M1 Green light-emitting diode M1 indicates that the serial out- put is activated.
• Light-emitting diode M2 Green light-emitting diode M2 indicates that job processing is activated.
The COM-Server displays the following indications:
• Light-emitting diode ERR Red light-emitting diode Ethernet error indicates:
o Off: No error o 1*blink: Link error
Action: Check cable and switch-port o 2*blink: Serial error, Parity or data-overflow
Action: Repair (no cable, parameter or handshake is accessible for operator) o 3*blink: Internal communication error
Action: Repair
• Light-emitting diode PWR Green light-emitting diode power indicates power good. At failure the module has to be repaired.
• Light-emitting diode STAT Green light-emitting diode Ethernet status indicates:
o Off: Standby (e.g. no cable connected) o On: Error o Blink: Connection established (Link) o Flashes: Communication
5. DIAGNOSIS Throughout the entire PROCONTROL system, it is possible to diagnose and indicate the status of any module within this system from a control diagnosis station.
6. MODULE SETTINGS All module-specific and application-specific settings are implemented on the module either by using dual in line switches or jumpers, i.e. either plug-in type jumpers or wire-wrap connections are used.
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MODULE SETTINGS Setting the coupling-module numbers
6.1 Setting the coupling-module numbers Connecting serial lines of modules 87TS01 R16xx in parallel is not allowed. For this reason the coupling-module number continuously must be set to “1”. All other settings result in misfunction or general loss of function. The number is set at switch S1 using contacts 1 through 4.
6.2 Setting the baud rate The serial interface SS1 is capable of operating at different baud rates. The basic factory setting is 9600 baud. Jumpers X7 (wire-wrap connection) and X16 (plug- in jumper) apply to SS1. Possible settings for SS1:
Settings for SS2: Serial interface SS2 is not useable. Therefore the following configuration of jumper X7 (Wire-wrap connection) and X15 (plug-in jumper) must not be changed.
Plug-in jumper X11 refers to the transmission rate and must always be plugged in.
6.3 Memories and jumpers for memory interfacing Diverse types of memories may be used on the memory positions A104 and A105. For the various memory types, the appropriate jumpers are provided on the module for interfacing these memories. For each position, the memory-specific jumper assignments are given below. Position A401: This position contains the memory for the bus program of the station bus interface. There are no jumpers assigned to it.
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Special settings MODULE SETTINGS
6.4 Special settings The two plug-in jumpers X4 are located on the module (see: ’Mechanical design’). They have no application-related function and are used for factory-testing of the station bus interface only. Attention: During normal operation of the module, these two jumpers must always be plugged in. Positions A107, A109: These two positions are used for the variables memory (A107 low byte and A109 high byte) of the processing section. The assigned jumper is X6.
Both positions need to be equipped with the same type of memory type. Positions A106, A108: These positions contain the program memory (A106 low byte and A108 high byte) of the processing section. The assigned jumpers are X8 and X9.
Position A105: This position contains the shared memory. There are no jumpers assigned to it.
Position A104: This position contains the user memory. The assigned jumpers are X20 and X21.
For version R16xx this position remains unused.
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MODULE SETTINGS Connectors and basic settings of the module
6.5 Connectors and basic settings of the module Connectors:
* Interface between station bus interface and processing section.
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Configuration COM-Server MODULE SETTINGS
Jumpers:
6.6 Configuration COM-Server This document is based on the “Manual COM-Server Highspeed”, Release 2.13 from August 2008, of W&T (Wiesemann & Theis GmbH) and contains a summary of all the actions necessary for the configuration of the COM-Server used on 87TS01 devices.
6.6.1 Definition of the IP address As a factory default setting the COM-Server has the IP address 0.0.0.0. Before the definition you have to request from your respective system administrator an IP address suitable to your network. Please note that IP addresses have to be unique within a network.
6.6.2 Configuration of the network parameters Together with an 87TS01 device a W&T product CD is delivered that can be used to install the management tool WuTility on a Windows PC. The tool WuTility allows the comfortable definition/change of the base parameters on network side (factory default settings in brackets):
• IP address (0.0.0.0) • Subnet mask (255.0.0.0) • Gateway address (0.0.0.0) • Activating/de-activating DHCP/BOOTP, RARP (DHCP active)
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MODULE SETTINGS Configuration COM-Server
6.6.3 Starting the assignment dialog First be sure that both the COM-Server and the computer you are using are connected to the same network and are in the same subnet. When started, WuTility automatically searches the local network for connected W&T network devices and creates an inventory list. This search process can be repeated manually as often as desired by clicking on the Scan button:
Within the inventory list you can identify the desired COM-Server based on its Ethernet address which you can find on a sticker on the device. For initial installations its IP address is 0.0.0.0.
Select the COM-Server and click on the IP Address button:
The COM-Server must not use dynamic IP parameters. Therefore select the static option in the following dialog.
This option allows to allocate fix IP base parameters, accompanied by simultaneous de-activation of the protocols DHCP and BOOTP in the COM-Server. Enter the desired values for IP address, subnet mask and gateway address in the corresponding fields. The option Enable Web-based Management must not be selected. Clicking on the Next button assigns the network parameters to the COM-Server. After acknowledging the corresponding message all columns in the WuTility device list are filled with information. This concludes the network-side startup of the COM-Server. Further parameters can be set using the telnet configuration menu which can be started by clicking on the Telnet button:
2VAA004189 13
Configuration COM-Server MODULE SETTINGS
6.6.4 Configuration of the system password After assigning the IP address the remaining COM-Server configuration is done via network. For this purpose a Telnet client is used. The also possible configuration via an internet browser (Web-Based-Management) must not be used because the http protocol and its standard port 80 are frequent targets of web attacks and the Web-Based-Management is therefore factory disabled. A Telnet client comes standard with nearly all operating systems that support TCP/IP protocol. After clicking the Telnet button (see above) a connection to the selected COM-Server is established via the allocated IP address (by default using TCP port 1111). If the connection could be opened and no system password is assigned (= factory default setting), you will see the following menu in a “Telnet window”. If a system password has been assigned previously you will be asked for the password before the menu is displayed.
On the monitor you will see just one level of the selected menu. Simply entering the number of the desired menu and pressing the ENTER key takes you to the next menu level. Entering a q or pressing the ENTER key takes you back to the previous menu level. You can move around in the entire menu and change values without actually changing anything. Only by calling SAVE Setup in the highest menu level the changes are saved. If you exit from the configuration menu by closing the Telnet connection without SAVE Setup the original configuration will be kept. For a COM-Server used on an 87TS01 device a system password has to be necessarily defined. Further configurations are not necessary and even not permitted, except those configurations described in chapter “Additional configuration”.
6.6.5 Setting the system password: • In menu „COM-Server Highspeed“ select menu item 2: SETUP System • In new menu level:1 select menu item 3: System Password • When prompted „Type new Password“ enter a system password (max. 31 characters) and repeat the password
when prompted „Retype Password:“ • Press the ENTER key in menu level:1 (this takes you to the previous menu level:0, see above) • In menu „COM-Server Highspeed“ select menu item 4: SAVE Setup and confirm by entering “Y” when prompted
„Save Changes? (Y):“ • Enter „q“ (=quit) in order to finish the configuration. The “Telnet window” will automatically be closed.
This concludes the configuration of the system password which will protect all the following configuration and control ports of the COM-Server:
Port Meaning 1111 Telnet configuration menu 8003 Read the configuration file 8004 Write the configuration file 8888 Reset COM-Server 9084,9184, 9284, 9384 Reset Port Status A-D 9094,9194, 9294, 9393 Controlport A-D 161 UDP, SNMP
On Telnet port 1111 the system password is prompted as soon as the connection is opened. For all other associated TCP ports the password must be null-terminated (= [password] + 0x00) and sent to the COM-Server no later than 2s after the TCP connection has been established. Queries from SNMP managers are only responded by the COM-Server if the Community corresponds to the system password.
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MODULE SETTINGS Configuration COM-Server
6.6.6 Further operating modes In a COM-Server which is configured by factory default settings the operating modes
• TCP client • UDP client • Telnet client • FTP client • Box-to-Box • SLIP-Router
and the IP bus mode are de-activated and must not be activated.
6.6.7 Additional configuration The „Keep Alive Time“ prevents the application’s blocking in cases when network problems exist. After expiration of the defined time, plus 2 seconds for 2 repetitions, the COM-Server closes the connection and is available again for other applications.
Setting the Keep Alive Time:
• Enter the Telnet configuration menu • In menu „COM-Server Highspeed“ select menu item 2: SETUP System • In menu level:1 select menu item 1: Setup TCP/TP • In menu level:2 select menu item 9: Keep Alive Time (sec) • When prompted:
Keep Alive Time (sec) (00000): enter the value 10. This time has been proven.
• Pressing the ENTER key for 3 times takes you to the highest menu level:0. • Now select menu item 4: SAVE Setup and confirm by entering “Y” when prompted „Save Changes? (Y):“ • Enter „q“ (=quit) in order to finish the configuration. The “Telnet window” will automatically be closed.
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Configuration of the Windows COM port redirector MODULE SETTINGS
6.7 Configuration of the Windows COM port redirector With the COM port redirector available for various Windows systems the virtual COM ports are installed in the respective system. These ports behave in a serial application exactly like normal local ports, but are actually located on COM-Servers in the network. The COM-Server’s configuration is described in the previous chapters. The W&T COM port redirector implemented as a Windows core driver provides virtual COM ports which behave like local standard ports with respect to opening applications. The above mentioned W&T product CD also contains – beside the WuTility Tool – the COM port redirector configuration tool, either directly on the starting page or in chapter „Instructions and other Tools“. If an item number is needed the suggested item number 58631 (COM-Server Highspeed Industry) should be used. To set up a new virtual COM port start the COM port redirector configuration tool in the Windows start menu or the control panel.
Press the Add New … COM-Server button:
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MODULE SETTINGS Configuration of the Windows COM port redirector
A form is displayed where you have to fill in:
• COM-Server’s IP address (s. chapter Configuration of the network parameters) • System password (s. chapter Configuration of the system password) • TCP-Port
The form’s entry field TCP Port contains the TCP port used for transporting the serial user data. To communicate with a COM-Server configured with the factory default settings the predefined value 8000 has to be used.
By pressing the Test button you can check if the entries are correct and if the connection to the COM-Server can be established, resp. All the settings can also be corrected later by editing the corresponding entry in the port list. Once all your entries have been made click on OK. In the COM port redirector’s main window the Apply or OK button has to be pressed in order to save the COM ports’ configuration. After that the Windows client has to be restarted in order to be able to use the COM ports.
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Terminal designations FUNCTION DIAGRAM
7. FUNCTION DIAGRAM The module consists of a printed circuit board (PCB) with a sub-board on top (see: ’Mechanical design’).
7.1 Terminal designations For communication purposes, the module uses a total of five connectors. The three connectors, X1, X2 and X30, are located on the module front. They contain the serial interfaces SS1, SS2 and the Ethernet interface. Connector X31 and X41 are located on the module rear. Connector X31 contains includes the SS standard interface and ground connections (ZD) for the station bus. Connector X41 is located on the upper board and includes the 24 V voltage supply for the module.
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MECHANICAL DESIGN Terminal designations
8. MECHANICAL DESIGN Board size: 6 units, 2 divisions, 160 mm deep Connector: to DIN 41 612 / IEC 60603-2
2 x for station bus connection and supply, 48-pole edge connector, type F (connector X31 and X41) 2 x for serial interface, 25-pole edge connector, type D (connector X1 and X2) 1 x for serial interface, 8-pole, RJ45, (Connector X30)
Weight: approx. 0.80 kg View of connector side:
2VAA004189 19
Positions of adjustable components and memory modules MECHANICAL DESIGN
8.1 Positions of adjustable components and memory modules
8.1.1 Side view of module PCB 1 (lower) and module front
For state and position of jumpers, see: ’Basic module settings’ Memory modules (for order numbers see: ’Application description’) Memory module A401 (EPROM) Bus program for station bus interface Memory module A104 (EPROM) User program (not used in R16xx) Memory module A105 (RAM) Shared memory Memory module A106 (EPROM) Operating program for processing section, low byte Memory module A107 (RAM) Variables memory for processing section, low byte Memory module A108 (EPROM) Operating program for processing section, high byte Memory module A109 (RAM) Variables memory for processing section, high byte
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MECHANICAL DESIGN Positions of adjustable components and memory modules
8.1.2 Side view of module PCB 2 (upper) and module front
For state and position of jumpers, see: ’Basic module settings’. Memory modules (for order numbers see ’Application description’) Memory module A401 (EPROM) Bus program for station bus interface Serial module A404 (UART) (plugged into socket) Ethernet module (COM-Server) Memory module A106 (EPROM) Operating program for processing section, low byte Memory module A107 (RAM) Variables memory for processing section, low byte Memory module A108 (EPROM) Operating program for processing section, high byte
2VAA004189 21
Power supply SYSTEM DATA
9. SYSTEM DATA Kind of influence Environmental Parameter Standard Characteristic/Value Operating conditions Climatic environment Ambient temperature IEC/EN 60068-2-2 0°C to +70°C, 16h
Relative humidity IEC/EN 60068-2-78 5% to 95% RH Atmospheric pressure IEC/EN 60068-1 86 kPa to 106 kPa
Electromagnetic compatibility (EMC)
Electrostatic discharge immunity IEC/EN 61000-4-2 Class 3 Class 2
Air discharge 8 kV Contact discharge 4 kV
Radiated, radio-frequency, electromagnetic field immunity
IEC/EN 61000-4-3 Class 3
80 MHz to 3000 MHz, 10 V/m, 80 % AM (1 kHz)
Electrical fast transient/burst immunity
- Supply lines for AC 120/230 V (burst)
- Supply lines for DC 24 V - Signal lines (I/O and bus lines)
IEC/EN 61000-4-4 Class 3
5/50 ns 2 kV 2 kV 2 kV
Surge immunity - Supply lines for AC 120/230 V
(burst) - Supply lines for DC 24 V - Signal lines (I/O and bus lines)
IEC/EN 61000-4-5 Class 4/3 Class 1/1 Class 3
1.2/50 ns 4/2 kV 0.5/0.5 kV 2 kV
Immunity to conducted disturbances, induced by radio-frequency fields
IEC/EN 61000-4-6 Class 3
0.15 MHz to 80 MHz, 10 V, 80% AM (1 kHz), Source impedance 150 Ω
Radiated emission CISPR16 / EN 55016 Class A
30 MHz to 1000 MHz, Limit Class A, group 1
Conditions of storage and transport Climatic environment Ambient temperature IEC/EN 60068-2-2 -40°C to +85°C, 16h
Relative humidity IEC/EN 60068-2-30 5% to 100% RH +25°C to 40°C (6 cycles)
Atmospheric pressure IEC/EN 60068-1 70 kPa to 106 kPa
10. TECHNICAL DATA
10.1 Power supply Operating voltage: USA/USB = +24 V
Current consumption, typical: IStyp = 420 mA
Power dissipation: PVtyp = 10,2 W
Reference potential, operating voltage: Z = 0 V
Reference potential, station bus: ZD = 0 V
10.2 Module interfaces X31, X41 Standard interface for station bus
X1 Serial interfaces SS1 + SS2
X2 Serial interfaces SS1 + SS2
X30 Ethernet interface 10/100BaseT acc. IEEE802.3
10.3 Ethernet Interface 10/100BaseT acc. IEEE802.3 Application: Interfacing a computer
Transmission: Serial acc. IEEE802.3
Transmission rate: 9600 Baud / 19.200 Baud
Transmission distance, maximal: 100 m
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ORDERING DATA Interference Immunity (of the Process Inputs and Outputs)
10.4 Interference Immunity (of the Process Inputs and Outputs) The product is in conformity with the provisions of the following European Directive: 2014/30/EC Directive of the European Parliament and of the Council of
26 Februar 2014 on the harmonization of the laws of member States relating to electromagnetic compatibility (EMC Directive)
Conformity to the stated Directive is assured through the application of the following harmonized standards:
Environment: Industry EMC, Emission: EN 61000-6-4: 2007/A1:2011 EMC, Immunity: EN 61000-6-2: 2005/AC:2005
See 2VAA002182R0301_CE-Conformity-P14.pdf for detailed technical data.
11. ORDERING DATA
Master station system: Type designation: 87TS01R1645 Order number: GJR2368900R1645
FDDI system: Type designation: 87TS01R1665 Order number: GJR2368900R1665 Technical data are subject to change without notice!
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Interference Immunity (of the Process Inputs and Outputs) REVISION HISTORY
12. REVISION HISTORY Rev. Date / Initial 1.0 First Edition 2014-03-28
GZ 2.0 EMC Directive and System Data added 2016-07-15
CG
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ABB Inc. Power Generation Wickliffe, Ohio, USA E-Mail: [email protected] www.abb.com/controlsystems ABB AG Power Generation Mannheim, Germany E-Mail: [email protected] www.abb.com/controlsystems ABB Pte. Ltd. Power Generation Singapore E-Mail: [email protected] www.abb.com/controlsystems
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