Process Tanks & Vessels - Ferret · Process Tanks & Vessels > Fire Service Water Storage > Water Collection & Treatment > Underground Liquid Storage > Chemical Storage > Agitated

Process Tanks & Vessels

> Fire Service Water Storage

> Water Collection & Treatment

> Underground Liquid Storage

> Chemical Storage

> Agitated Tanks & Vessels

> CustomModifications & Accessories

PROCESS TANKS & VESSELS

Process Tank Range

Process Tanks CODE LITRES/GALLONS DIAMETER

INLET HEIGHT

O/ALL HEIGHT

SG OVERFLOW OUTLET

PST200 Round Process Tank 200ltr .60 m .90 m .90 m 1.0 - 2.0 12.00 6.00

PST600 Round Process Tank 600ltr 1.00 m .95 m .95 m 1.0 - 2.0 12.00 6.00

PST1000 Round Process Tank 1000ltr 1.00 m 1.50 m 1.50 m 1.0 - 2.0 12.00 6.00

PST1600 Round Process Tank 1600ltr 1.25 m 1.50 m 1.61 m 1.0 - 2.0 11.00/4.00 6.00

PST2270T Round Process Tank 2270ltr Tall 1.30 m 1.92 m 2.00 m 1.0 - 2.0 11.00/5.00 6.00

PST2270LP Round Process Tank 2270ltr Low Profile 1.70 m 1.20 m 1.31 m 1.0 - 2.0 11.00/4.00 6.00

PST3300 Round Process Tank 3300ltr 1.52 m 2.00 m 2.10 m 1.0 - 2.0 11.00/4.00 6.00

PST4500T Round Process Tank 4500ltr Tall 1.70 m 2.10 m 2.20 m 1.0 - 2.0 11.00/4.00 6.00

PST4500LP Round Process Tank 4500ltr Low Profile 2.15 m 1.38 m 1.58 m 1.0 - 2.0 11.00/3.00/7.00 6.00

PST5000 Round Process Tank 5000ltr 1.95 m 1.96 m 2.17 m 1.0 - 2.0 11.00/3.00/7.00 6.00

PST7100 Round Process Tank 7100ltr 2.15 m 2.12 m 2.17 m 1.0 - 2.0 11.00/3.00/7.00 6.00

PST9000 Round Process Tank 9000ltr 2.50 m 2.05 m 2.26 m 1.0 - 2.0 11.30/2.30/5.30/8.30 6.00




All tanks are certified to the Polyethylene tank standard for water & chemicals Standard AS/NZS4766:2006 Licence No. SMKP 21429

All measurements are approximate

due to variable shrinkage during

manufacture. Due to pigment

variations with raw material

manufacturers, colour shades

may vary. Polymaster takes no

responsibility for the quality of

water held in a tank.

Content Specific Gravities.Polymaster Industrial Tanks and Vessels

can be manufactured with increased wall

thicknesses catering for Specific Gravities

of contents between 1SG – 2SG and Operating

Temperatures from -18° up to +60 Celsius.

All rated Specific Gravities are indepen-

dently engineered and Finite Element Analy-

sis approved. See SG column in the above

table to ascertain the SG range available for

the particular product displayed.

2

1

34

5

6

1 White

2 Natural

3 Charcoal

4 Black

5 Beige

6 Wilderness

4500LP

2270LP

31700

22500

13600

9000

7100

600

200

5000

CertifiedProductby SAI Global

PolyethyleneTank Standardfor Water & ChemicalsAS/NZS4766:2006

4500T

3300

2270

T

1600

1000


Fire Service Water Storage

Water Collection & Treatment

Adequate Resource to respond in the event of a fire.Building in a Remote Location? Or where mains water is insufficient for firefighting purposes?

Protect lives and assets with a Bulk Storage tank system, customised to the application. Supplying Fire Service Tanks to Fire Authority Standards for many years, Polymaster Industrial personnel can provide assistance during the design phase to arrive at the optimum configuration.

Features:

1. From ½” up to 12” Table E Flanged Outlets

2. All Fire Authority Connections available such as CFA, MFB, SAFB, Storz & Camlock Fittings

3. Anti-Vortex Internal Suction Assemblies are available to meet all Fire Authority Standards

4. Tank Modifications by Fully Qualified Personnel

5. Below Ground options Available (see page 16)

Integrated Containment for water collection & treatmentWater Collection:Assisting you towards responsible water use, Polymaster Industrial Tanks offer various interconnection configurations for high volume and integrated water collection.

>> Rain Harvest Retention > Waste Water Treatment

>> Process Water Collection > Filtration Systems

>> Storm Water Detention

Water Treatment:

Polymaster Industrial Tanks are not only well proven for Water Treatment applications, they are also Certified to Australian Standards as below:

- AS/NZS 4766:2006 Polyethylene storage tanks for water and chemicals

- AS/NZS 4020:2002 Aust. Std. for drinking water

Capabilities:1.> Single Tank Containment of up to 31,700 Litres

2.> Corrugated or Smooth Wall Tanks Available

3.> Internal Skimming & Overflow Assemblies Available

4.> HDPE welded outlets from 20mm up to 315mm

5.> Remote Level Indication available (see page 23)

Applications:

> InfluentSettlingTanks

> Balance Tanks

> Bio-Reactor Tanks

> TreatedEffluentStorage

Underground Liquid Storage

Underground - Out of Mind With the smallest footprint in the industry, Polymaster Industrial Underground Tanks give you the maximum capacity for the minimum excavation.

Bell Tank™ – 2250 ltr underground rainwater tank

CODE DESCRIPTION

US2250 Underground Tank 2250ltr c/w Lid

Sub Tank™ – 5000 ltr underground rainwater tank

CODE DESCRIPTION

US5000 Underground Tank 5000ltr c/w Lid

Underground Tank Accessories

CODE DESCRIPTION

UMFO Backflow prevention device

USRM Riser Shaft for Underground Tank

Approved and Tested> Fully tested polyethelene tank designed to

withstand ground and water pressure at depth.

> Engineered by geotechnical experts including finite element analysis (FEA). These calculations are provided with the tanks.

> Anti-flotation design and engineering specifications completed to AS1170.

> Sealed locking tamper proof lid.

Feat

ure

Moulded spigot on each tank allows tanks tobejoinedusingflexibletankconnectors as shown.

FEA Tested for strength

1 The Sub™ - US5000 Dimensions(mm):3470Lx1600Wx1870H

2 The Bell™ - US2250 Dimensions(mm):1870Lx1600Wx1870H

1

2



Chemical Storage

CertifiedProductby SAI Global

Australian Water &ChemicalsStandardAS/NZS 4766

Proven Chemical ResistanceLong recognised for its resistance to aggressive media, LLDPE Tanks aresuitable for the containment of mostcorrosives including chlorides, deter-gents, salts, and variable PH solutions.

Smooth Wall Tanks:

Polymaster Industrial also offers smooth wall tank options from 2000L up to 22,500L. Manufactured in accordance to: AS/NZS 4766:2006, these tanks feature straight sides and a domed roof.

Features:

> Available in Specific Gravities from 1 > 2SG

> Mechanical Fittings can be installed in most positions

> 22,500L tank features a small 3.05m footprint

> Levels can be visually monitored when moulded in Natural LLDPE

Extra Resistance

Where added resistance is required, Polymaster Industrial tanks are available in Hexathene 7036FR. This special resin grade has a higher density and extra resitance to Diesel Fuel and other plasticiser chemicals.

For a list of common Hazardous Chemicals and their compatibility for storage in LLDPE tanks, refer to page 4 of this Catalogue.

Product CertificationAll Polymaster Industrial Corrugated Wall Tanks are certified to: AS/NZS 4766:2006 Polyethylene storage tanks for water and chemicals. License No: SMKP 21429

Polymaster Industrial also holds ISO9001 Quality Management System certification.

1

3

2

4

5

6

Threaded Outlets available in HDPE, Brass & 316 Stainless Steel

Translucent Natural MDPE allows for visual Level Monitoring

Several Vent variations available

Clear Sight Tube Level Indication, also see page 23

Welded Flanged Outlets available:

Optional Top Fill Assemblies

2

3

4

5

1

Corrugated Tanks

6

CSW2000>

CSW4000>

CSW5000>CSW7000>

CSW10000

>

CSW25000>

Agitated Vessels

Applied Mixing & Blending PackagesAgitated Tanks

Customised Vessels and Mechanisms to meet your Mixing and Blending requirements. Polymaster Industrial works closely with mechanism engineers & manufacturers to ensure the correct agitator is applied to your specified duty.

Features> Vessels ranging from 200L – 31,700L

> Agitator options from 0.18Kw – 5Kw.

> Custom agitator mechanisms available

> Internal & External pipe work available

> High Specific Gravity vessels available

Self Draining Vessels:

These Open Vessels offer self draining functionality, and are capable of complete discharge of contents following the mixing process. See following page for more information.

Features> Suitable for varying viscosity solutions

> Easy access into vessel for cleaning & maintenance

> Range of external Valves and Plug assemblies

> Up to 9000L Mixing Capacity

> Custom Lids and Bracketing available


Standard Mixer Options Code Description

AVM33S Agitator to suit 200L – 3,300L tanks and vessels, Viscosities from 1 – 5000.

AVM45D Agitator to suit 2,000L – 4,500L tanks and vessels, Viscosities from 1 – 5000. Twin impeller.

AVM90S Agitator to suit 4,500L – 9,000L tanks and vessels, Viscosities from 1 – 5000.

AVM90D Agitator to suit 4,500L – 9,000L tanks and vessels, Viscosities from 1 – 5000. Twin impeller.

Mechanisms are selected according to specified duties, for larger

vessels and high viscosities, standard options may vary.

Self Draining Vessels

CODE DESCRIPTION FLOOR GRADIENT OUTLET SIZE (OD)

FFL200 Vessel with flat base 200ltr

SDV500B Self Draining Vessel & base 500ltr 1:5 75mm





SDVL2000 2000ltr Vessel lid only


1 2

3/4

Multi-Function Open Process VesselsOpen Process Vessels provide excellent access to the contents within the vessel and easy de-contamination. These vessels are highly resistant to corrosives and are therefore suitable for acid dipping & pickling processes. Generous floor gradients promote the complete discharge of contents when the vessel is emptied.

1. Lids & Covers: The FT2000B is available with an optional moulded

Lid. Custom lids or covers are available for all other vessels in the range.

2. Outlet Connection: Outlet Sumps incorporates standard diameter

Plumb-Quick™ connections for easy adaption to PE, ABS & PVC pipe.

3. Overflow Assemblies Custom Overflows and Tundish assemblies can be

incorporated for level control or skimming pur-poses.

4. Custom Outlet Option Custom outlet Pipework options include Camlock,

Flanges and BSP threaded end fittings. Valve Assem-blies available include Ball-Valves, Butterfly & Sluice Valves.

SDV9000B >

SDV5000B

SDV2000B

SDV100B

SDV500B FFL500B

Tank Modifications & Accessories

Proven Customisation Techniques Providing solutions to custom tank requirements, Polymaster Industrial offers its experienced assistance in the application of integrated process vessels.

Our dedicated Modifications Team works closely with Process & Hydraulic Engineers to achieve solutions that meet capacity, duty and integration requirements with proven modification methods & practices.

Proven Welding Processes & Methods:Utilising the latest European Hand-Extrusion welding techniques with installation methods that are backed up by extensive testing, the Modifications Team strive to remove or minimise any compromise to the struc-tural integrity of a tank or vessel.

Qualified Operators:All operators executing tank or vessel modifications are fully trained and certified to perform Plastic Extru-sion Welding operations. Training and Certification provided by a NATA approved training provider.

Applications Expertise:With applications ranging from the Food Industry to Mining Operations, Polymaster Industrial is well equipped to meet the challenges of Diverse Applica-tions, Configurations and Content Gravities.

Professional Design Assistance:Assisting you from the Design Phase to Final Commis-sioning, the Modifications Team will assess in detail the intended duties and offer advice on fittings place-ment options. Various interconnection and bracketing requirements can also be catered for in-house.

TANKS MODIFICATIONS & ACCESSORIES

4 Mechanical outlets:

Available in Polypropylene, 316 Stainless or Brass, mechanical fittings provide a cost effective small bore outlet option. Mechanical fittings can be installed to any flat surface in the tank wall or roof.

Connection Options

Item Description

1 PE Welded Stub Flange

> Table D: 100mm > 600mm

> Table E: 100mm > 600mm

> ANSI: 25mm > 600mm

> DIN: 25mm > 600MM

2 BSP Adaptor Size Range > ” ½”/16mm > 4”/100mm

3 Shouldered End Size Range

> 50mm > 355mm

4 Mechanical Outlet Size Range

> PP: 1”/25mm > 3”/75mm

> 316 S/S: 1”/25mm > 4”/100mm

> Brass: 1”/25mm > 4”/100mm

5 Fire Service Outlet Size Range

> CFA, MFB, & SAFB > 63mm

> Storz: 40mm > 100mm

> Camlock: 20mm > 150mm

2 PE Welded BSP Adaptors:

For small bore connections where chemical resistance is required, these welded adaptors can be welded into almost any location in the tank wall or roof.

3 Shouldered End Fittings:

Offering quick connect & disconnect functionality, these end fittings are commonly applied to temporary installations. Shouldered End clamp couplings are also available on request.

5 Fire Authority Outlets:

Approved Fire Authority Outlets are available for Emergency Water Storage installations in VIC, SA & NSW.

1 PE Welded Stub Flange:

Stub Flange outlets provide a highly rigid connection that is common to most piping systems. Loose backing rings provide easy bolt alignment and are available in galvanised steel or 316 Stainless Steel.

Outlet Size Ranges

Internal & External Pipework

Anti-Vortex Suction Assemblies:Designed to prevent Vortex air inclusion when under suction, this assembly also maximises the available tank volume.

Storz 100mm & 150mm firefighting suction assemblies can be built to meet all Fire Authority specifications.


2 Interconnecting Pipework:

Custom pre-fabricated pipework is also offered for tank interconnection or system integration.

3 Vent Options:

Allowing for air displacement and replacement due to changing fluid levels, Our vent options include overflow screens and 180° weather-proof roof vents.

1 Internal Overflow Assemblies:

Providing improved overflow performance with a proven modification technique. This overflow assembly overcomes interior welding access issues while allowing for greater flow rates.

1 LST19 Liquid Sight Tube For visual monitoring of Low Viscosity Fluids.

2 DPK1 Dipstick Indicator Provides 360° Visibility and no metal

wetted parts.

3 LT01 Levetator Float Indicator for non-corrosive liquids. This Indicator shows actual fluid levels.

4 LD01 Level Devil Float Indicator Suitable for corrosives, with no wetted metal parts.

* Shown with optional indicator guide post

< STAINLESS BALL VALVES

Level Indication & Accessories

3 4

Sonar Level IndicationPolymaster Industrial Tanks are available with Mounted Sonar Level Indicators to suit your chosen process control system.

SLI800 > SLI125 >

< CHECK VALVES

< GATE VALVES

Valves:Valves suitable for tank isolation, flow check and level control are available as packaged accessories with your Polymaster Industrial tank or vessel.

1 2


URVF30 >

URVFO1 >

URVF15 >

Vortex Fine Filters Code Description

URVFO1 100mm Vortex Fine Filter (A)

URVF15 150mm Vortex Fine Filter (B)

URVF30 300mm Vortex Fine Filter (C)

1 RAINWATER 2 STORMWATER 3 TANKWATER

Unique innovative Rainwater Filtering by Vortex Adhesion for Underground Tank Storage.

Vortex Fine Filter

How the Vortex WorksFitted to a horizontal drain pipe, it filters and diverts the rainwater to a storage tank. The incoming rainwater runs out of the horizontal drain pipe into the side of the Filter and is then led in a vortex to the filter housing below.

There the rainwater is drawn through the vertically placed fine filter by adhesion and is led through the outlet to the storage area, whilst the debris is rinsed away with the remaining water to drain.

Special Features> Capture more than 90% while cleaning your filter as well.

> Filtering to 0.44 mm all by gravity.

> Withstands up to 30 tonne vehicles.

> Extension risers available for deeper underground installation.

> Ideally used with Polymaster Underground Tanks

1

2

3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

100

90

80

70

0

A B C

Inlet Flows in Litres per/sec

% F

iltra

tio

n E

fficie

ncy


Documents

Process Tanks & Vessels - Ferret · Process Tanks & Vessels > Fire Service Water Storage > Water Collection & Treatment > Underground Liquid Storage > Chemical Storage > Agitated