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Process, Power & Marine
Streaming Construction by
Integrating with Engineering
Callum Ford
21-22 August 2008
Hilton Opera Hotel
Hanoi, Vietnam
Process, Power & Marine
August 26, 2008 – 2 –
Why Construction ?…and Why Now ?
Process, Power & Marine
August 26, 2008 – 3 –
Some History – Heavy Lift Sim
Process, Power & Marine
August 26, 2008 – 4 –
Some History – Construction Status
August 26, 2008 – 5 –
Concept: FIWP Planning System(Field Installation Work Package) Process, Power & Marine
Process, Power & Marine
August 26, 2008 – 6 –
What’s In A FIWP ?
Materials
- Detailed List (actual)
- Locations
- Procurement Info
Equipment & Craft Estimates
- Auto Calculated
- Materials x “Gray Book” factors
Assembly Diagrams
- Isometrics
- Spool Details
- 3D Assembly
- Plan / Layout
- Mfg Instructions
- Lift Plan
Boilerplate
- Safety Checklist
- Process Checklist
- Quality Checklist
- Progress &
Punchlist Form
- Typical Procedures
(e.g. bolting)
500 – 2000 Craft Hours
Want More? Visit http://www.coaa.ab.ca/
Process, Power & Marine
August 26, 2008 – 7 –
Project Optimized Craft Planning
…AND Dynamic Replanning
0
500
1000
1500
2000
2500
1 2 3 4 5 6 7 8 9 10 11 12
Concrete
Carpenter
General
Heavy Equip Op
Painters
Inspectors
Riggers
Pipe Fitters
Welders
Week
Process, Power & Marine
August 26, 2008 – 8 –
Near Real-Time Progress on FIWP’s
August 26, 2008 – 9 –© 2008. Intergraph Corporation. All Rights Reserved.
Success Requires Integration
Material
Mgmt
SmartPlant
Construction
Instrumentation
(SPI, other)
Electrical
(SPElectrical)P&ID
(SPP&ID,
data)
3D Model
(PDS, SP3D,
PDMS)
Data Mgmt
(SPF, other)
Scheduling
(Primavera)
Misc
Spreadsheets
(Excel, CSV) Estimating &
Cost Control
Process, Power & Marine
Process, Power & Marine
August 26, 2008 – 10 –
Long Term SPC Vision:
- A Broad Integrated Solution
Weld Management
Heavy Lift Planning
Scaffold Planning
Craft Density Analysis
Completions/Commissioning
Safety Reporting
Et al
Process, Power & Marine
August 26, 2008 – 11 –
Questions Today
What do you think ?
Does your company want to use
automation technology to improve
construction work process ?
Is your company interested to collaborate
on this initiative ?
Integrating the
Engineering
Enterprise…
Process, Power & Marine
August 26, 2008 – 13 –
For Background Reading
http://essay.utwente.nl/725/1/scriptie_Slootman.pdf
Process, Power & Marine
Streaming Construction by
Integrating with Engineering
Callum Ford
21-22 August 2008
Hilton Opera Hotel
Hanoi, Vietnam