Embed Size (px)
Citation preview
Page 1 of 3 Issue No : 4
Title: HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP
FLOWCHART
Date: 1/3/06 Approved by: Jim O’Neill Pat O’Leary
WHOLE MILK INTAKE CCP 1 Antibiotics
Buffer silos 7/8 (Filters) Cooled & stored SILOS 9AND 10 SEPARATOR SKIM CREAMDISPATCHED PLANT 1 PLANT 2 BY TANKER SILO 1, 2, 3, 4, or SILO 5,6 or 14 STANDARDISATION OF FAT(Batching Silo) BALANCE TANK
FLOW DIVERION VALVE ( DSI & PASTEURISATION ) CCP 2
EVAPORATION
Antibiotic milk disposed of to effluent
Condensate used in external lorry wash.
Daily Milk tanker washes to
effluent. Tankers flushed to silo prior to CIP with mains water.
First stage of CIP uses recovered rinse water. Lactol detergent is also
recovered.
CIP of silos and lines to effluent. Recovered rinse water
and Lactol used.
Separator desludges and CIP to effluent.
CIP of silos and lines to effluent. Lines/silo flushes
recovered
CIP Evaporator and contaminated condensate and
seal water to effluent
For
insp
ectio
n pur
pose
s only
.
Conse
nt of
copy
right
owne
r req
uired
for a
ny ot
her u
se.
EPA Export 12-12-2006:02:17:33
Page 2 of 3 Issue No : 4
Title: HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP
FLOWCHART
Date: 1/3/06 Approved by: Jim O’Neill Pat O’Leary
(Filters) WHOLE MILK CONCENTRATE
DRIER FEED TANK
SHELL AND TUBE HEATER
HOMOGENISER (with Filter)
DRYERFINES RETURNED TO ATOMISER/INST (INSTANT ONLY)
FINES RETURNED TO INSTANTISER ONLY FOR REGULAR.
INSTANTISER BED
CCP 6 Lecithin addition (for ‘Instant FCP’ only)
-Plant 1 or 2
Uncontaminated cooling water seal water and condensate to
SW-2 Conductivity & Turbidity
probes control divert valves.
Air emissions to A2-1, A2-2 & A2-3 for No.1 Plant Cyclones
capture fines.
A2-4 for No.2 Plant ‘Via Bag filter
Drier washes to effluent
For
insp
ectio
n pur
pose
s only
.
Conse
nt of
copy
right
owne
r req
uired
for a
ny ot
her u
se.
EPA Export 12-12-2006:02:17:33
Page 3 of 3 Issue No : 4
Title: HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP
FLOWCHART
Date: 1/3/06 Approved by: Jim O’Neill Pat O’Leary
SIEVE CCP 3
POWDER SILOS
(A) (B) FROM SILOS 4,5,6 BULK BAGS (1 TONNE) (POWDER STORAGE SILOS)
SCREW CONVEYOR
METAL DETECTOR CCP 4
AIR (BAG INFLATION)
FILLING (TO BULK BAGS)
SAMPLED CCP 5
WEIGHED/SEALED/LABELLED
STORAGE
DISPATCH
(A) FROM STORAGE SILOS 3,4,5,6 FOR 25KG BAGS
SCREW CONVEYOR
SIEVE CCP 3A
MAGNET
BAGGING HOPPER
FILLING & SAMPLING CCP 5
SEALING
STITCHING
CODING
METAL DETECTOR CCP4
(WRAPPING)
STORAGE
DISPATCH
Bag toppings & contaminated packaging to landfill
For
insp
ectio
n pur
pose
s only
.
Conse
nt of
copy
right
owne
r req
uired
for a
ny ot
her u
se.
EPA Export 12-12-2006:02:17:33
