Proceedings of the Institution of Mechanical Engineers, Part F- Journal of Rail and Rapid Transit-2004-Koro-159-72

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    Engineers, Part F: Journal of Rail and RapidProceedings of the Institution of Mechanical

    http://pif.sagepub.com/content/218/2/159Theonline version of this article can be foundat:

    DOI: 10.1243/0954409041319687

    2004 218: 159Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid TransitK Koro, K Abe, M Ishida and T Suzuki

    railway tracktrack vibration analysis and its application to jointedTimoshenko beam finite element for vehicle

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    Timoshenko beam finite element for vehicletrackvibration analysis and its application to jointed railwaytrack

    K Koro1*, K Abe2, M Ishida3 and T Suzuki3

    1Graduate School of Science and Technology, Niigata University, Japan2Department of Civil Engineering and Architecture, Niigata University, Japan3Railway Dynamics Division, Railway Technical Research Institute, Tokyo, Japan

    Abstract: A Timoshenko beam finite element suitable for vehicletrack vibration analysis is proposed

    and is applied to a jointed railway track. In several simulation models, the track vibration excited by a

    train running on the rail is formulated as a dynamic problem where a sequence of concentrated loads

    moves on the discretely supported Timoshenko beam. The external force is then defined by the

    concentrated load. The Timoshenko beam subjected to concentrated loads deforms with the slope

    discontinuity at the loading points. This deformation cannot be represented by the usual finite

    elements, which causes the fictitious responses of the beam. The present finite element model removes

    the undesirable response by completely modelling the slope discontinuity. This is achieved by the TIM7

    element with the piecewise-linear hat functions. The jointed track model constructed by this finite

    element is employed to predict the impulsive wheeltrack contact force excited by the wheel passage on

    rail joints. The rail joints with fishplates are of great concern to track deterioration, the settlement of

    ballast track and the failure of track components. In the present paper the effects of train speed and gap

    size of the joints on the impact force are assessed from simulation results.

    Keywords: Timoshenko beam, moving loads, discontinuity in slope deflection, rail joint, impact load

    NOTATION

    A cross-sectional area of rail

    E Youngs modulus for rail steel

    Fbi reaction force transferred from rigid

    foundation to the ith sleeper

    Fi railith sleeper reaction

    G shear modulus for rail steel

    I rail second moment of area

    kbi stiffness of the ith sleeper support unit

    kci Hertzian spring stiffness corresponding tothe ith wheel

    ksi railpad stiffness at the ith sleeper

    K Timoshenko shear coefficient

    mbi ith wheel massmsi ith sleeper mass

    Pbi time-invariant load transferred from the

    upper component of train to the ith wheelPi railith wheel contact force

    u rail deflection

    ubi vertical displacement of theith wheel

    usi vertical displacement of theith sleeper

    uui rail deflection at theith wheel contact point

    a,k modification parameters for the Hertzian

    contact modelDt time increment

    Zbi damping of the ith sleeper support unit

    Zsi railpad damping at the ith sleeper

    r rail mass densityc rail rotation angle

    1 INTRODUCTION

    The vertical vibration of a railway track is excited by

    trains running on the track. The source of vibration is

    the wheelrail contact force. Large contact forces are

    induced under the existence of imperfections in vehicle

    and track components and affect the cause and progres-sion of damage in the components. The quantitative

    The MS was received on 21 January 2004 and was accepted afterrevision for publication on 8 April 2004.

    * Corresponding author: Graduate School of Science and Technology,Niigata University, 8050 Igarashi 2-Nocho, Niigata 950-2181, Japan.

    159

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    estimation of the dynamic loads is thus essential to

    prevent the track from serious deterioration.

    The development of a mathematical model and the

    simulation technique for vehicletrack vibration pro-

    blems will be helpful to achieve improved component

    design and maintenance schedules. These models areused to understand the interactions of the track and

    vehicle components: the interactions of interest are in the

    201500 Hz [1] frequency range. In such mathematical

    vibration models, the rail is usually represented by a

    uniform beam. The RayleighTimoshenko beam model

    is, in particular, available for simulating the dynamic

    response in the frequency range up to 2000 Hz [2].

    The finite element discretization method is widely

    used for RayleighTimoshenko beam models. Nowa-

    days many types of finite element for this type of beam

    model have been proposed. Lunde n and A kesson [3]

    have derived an element from the homogeneous solution

    of the modal equation of a corresponding beam. Theinterpolation functions of this element are dependent on

    the frequency, and thus both the eigenvalues and the

    eigenmodes of the discretized equation are calculated

    through non-linear eigenvalue analysis. Nielsen and

    Igeland [4] have avoided the non-linear eigenvalue

    problem by replacing the finite elements by polyno-

    mial-type elements. In reference [4], they have used the

    elements defined by the homogeneous solution of the

    static equilibrium equation of RayleighTimoshenko

    beam [5]. In contrast with the elements that satisfy the

    governing equation of the beam, the finite element

    proposed by Thomas and Abbas [6] approximates thebeam deflection and rotation by a cubic Hermite inter-

    polation. This element has been applied to vehicle

    track interaction analysis by Dong et al. [7] and Luo et

    al. [8]. Nickel and Secor [9] have developed the TIM7

    element with a C1 class cubic interpolation for the

    deflection and a C0 class quadratic approximation for

    the rotation.

    In the finite element models for Rayleigh

    Timoshenko beam theory, an inappropriate choice of

    the finite elements causes non-physical responses of the

    rail. These are excited not only by the widely known

    shear locking [10] but also by the incompatibility of

    beam deformation in the elements. This incompat-ibility arises from the existence of discontinuity in the

    slope deflection at the acting points of concentrated

    loads. In many track models, the rail is modelled as a

    beam discretely supported by sleepers. Moreover, the

    contact force between a wheel and a rail, exciting the

    vertical vibration, is calculated using a non-linear

    Hertzian contact stiffness model in, for example,

    references [4] a n d [7]. The external force acting on

    the rail is usually defined as the concentrated load.

    Consequently the slope deflection at the loading points

    has discontinuity at these loading points. The above

    elements [5, 6, 9] are locking free and can represent theslope jump by introducing double nodes. The con-

    tinuity reduction by the double nodes can represent

    the slope discontinuity at the fixed points such as

    support points of rail, while the non-physical responses

    concerning moving concentrated loads cannot be

    removed even by the double nodes. For this settle-

    ment, it is necessary to introduce a slope discontinuitywhich follows the moving loads.

    The non-physical responses induced by moving

    concentrated loads have been pointed out by Nielsen

    and Igeland [4]. These fictitious responses are sufficiently

    smaller than those excited by a wheel running on the rail

    with irregularity. They have thus concluded that the

    effect of the slope discontinuity is negligible. The surface

    irregularities are, however, introduced only to reproduce

    the impact response concerning the wheel and rail

    imperfections. Of course, the rail irregularity is not

    considered when investigating a fundamental dynamic

    interaction of wheel and track. In this case the non-

    physical response stated above may not be negligible.This paper presents a RayleighTimoshenko finite

    element that can represent the slope discontinuity

    associated with moving concentrated loads. The pro-

    posed element consists of the TIM7 elements developed

    by Nickel and Secor and the hat functions that are

    introduced corresponding to each moving load. The

    TIM7 elements contribute to represent the C1 class

    deflection component, while the hat functions are used

    for the slope discontinuity associated with the moving

    loads. The discontinuity at fixed loading points is

    defined by the double nodes with respect to the slope.

    The introduction of the hat functions forces us to updatea part of the resulting stiffness and mass matrices at

    every time step. The rail deflection, slope and rotation

    are hence calculated by a time-stepping routine, without

    modal decomposition used in reference [4].

    In this paper, the present simulation method is applied

    to predict the impact responses at a rail joint caused by

    the passage of a train. In most simulation models the rail

    discontinuity at a rail joint is neglected, and the impact

    loads excited by rail-joint passage are usually simulated

    by setting a surface irregularity on a continuous rail. A

    model representing the rail discontinuity at a rail joint

    has been proposed by Kataoka et al. [11]. In the present

    paper, a rail-joint model similar to the Kataoka et al.

    model is constructed using the proposed finite element.

    This model is used to study the effects of train speed and

    the gap size of rail joints on the impact load. The

    quantitative and qualitative investigations of these

    effects are made on the basis of simulation results.

    2 MODELLING OF VEHICLE AND TRACK

    COMPONENTS

    The present simulation model consists of the followingcomponents: wheels, a Hertzian non-linear contact

    K KORO, K ABE, M ISHIDA AND T SUZUKI160

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    spring, a rail, railpads, sleepers and the support units for

    sleepers. In modelling a rail joint, a joint bar and spring

    units for connecting rails and the joint bar are added in

    the track components. The present section describes the

    numerical modelling of the vehicle andtrack components.

    2.1 Finite element formulation for a rail

    A rail is modelled as a single, uniform and straight

    RayleighTimoshenko beam. The single beam is dis-

    cretely supported by sleepers. The reaction force acting

    at the sleeper support is consequently modelled as a

    concentrated load. The wheelrail contact force, repre-

    sented by the non-linear Hertzian contact model, is

    defined as a moving concentrated load, as will be shown

    in section 2.2.

    Under the present loading condition, the variational

    form of vertical motion of the rail is described asL0

    EIc0 dc0 dx

    L0

    GAKcu0dc du0 dx

    L0

    rAuu duIccdc dx

    Xni1

    duxi ctPit XNj1

    duaj Fjt 1

    where x is the longitudinal coordinate and t is the time.

    The prime and double dot denote spatial differentia-

    tion and temporal differentiation respectively. aj(j 1,2, . . . , N, where N is the number of sleepers) isthe x coordinate at the support point by the jth sleeper.

    A sequence of wheels, representing trains, runs on the

    rail of lengthLwith a certain constant velocity c. Theith

    wheel starts from the points x xi (i 1,2, . . . , n,where n is the number of wheels). I and A are the

    moment of inertia and the area of rail cross-section

    respectively. E and G are Youngs modulus and the

    shear modulus respectively. r is the rail density and Kis

    the Timoshenko shear factor. In equation (1), u and c

    are the downward deflection and the rotation respec-

    tively, and du and dc are their variational components.

    Pi denotes the contact force associated with the ithwheel, whileFjrepresents the reaction force acting at the

    jth fixed support point. In the present model, the

    reaction force Fjwill be defined in equation (16).

    The deflectionu and the rotationc on an element are

    approximated using the interpolation functionNxandfx of the TIM7 element [9] and the additive hatfunction wx:

    ux, t&Nxut wxDu, cx, t&fxwt 2

    where u and w are the nodal deflection (including slope

    deflection) and rotation vectors. Their components are

    defined by u u1, y1, u3, y3 and w c1,c2,c3, asillustrated in Fig. 1a. N and f are the interpolation

    functions corresponding to u and w in the TIM7

    element. That is,N forms a cubic Hermite interpolation,

    and f is the basis function of quadratic Lagrange

    interpolation. The detail of these functions will be

    shown in the Appendix. The finite element discretization

    using the TIM7 elements is carried out in every sleeper

    span. The slope discontinuity at the sleepers is modelled

    by introducing double nodes associated with the slopedeflection qu=qx.The additive hat functions w fwij i 1,2, . . . , ng

    represent the slope discontinuity at the wheelrail

    contact points. The function wi i s formed by a

    combination of two piecewise linear polynomials and

    is arranged on the sleeper span on which the ith wheel

    rests (see Fig. 1b). The shape and support ofwiare to be

    updated at every time step due to the wheel running. The

    deflection components corresponding to the function w

    is designated by the vector Du.

    Now the variational components du and dc are

    defined as du N du w dDu, dc f dw; also, theseexpressions and equation (2) are substituted intoequation (1). The following ordinary differential equa-

    tion is consequently obtained by calculating the

    integrations on every element and assembling the

    stiffness and mass matrices:

    M DMTt

    DMt lt

    " #( UU

    Duu

    )

    K DKTt

    DKt jt

    " #(U

    Du

    )

    Tt

    XPt

    fPtg

    B

    XFt

    fFtg 3

    where M and K are the mass and stiffness matrices

    respectively associated with the interpolation functionsN and f. DM and DK are generated by calculating the

    integrals including the functionsN, fandw. l and j are

    the submatrices concerning the additive function w.

    Fig. 1 Definition of the nodal values of deflection u, slope y qu=qx and rotation w (FE, finite element)

    TIMOSHENKO BEAM FE FOR VEHICLETRACK VIBRATION ANALYSIS 161

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    The nodal displacement vector U consists of the

    vectors u and w. Pt fPit j i 1, . . . , ng andFt fFit j i 1, . . . , Ng are the contact forceand the rail reaction respectively. The matrices T, XP,

    B and XFare defined as

    Tt fNTxi ct j i 1, . . . , ng

    XPt fwTxi ct j i 1, . . . , ng

    B fNTai j i 1, . . . , Ng

    XFt fwTai j i 1, . . . , Ng

    4

    The time integration of equation (3) is achieved by

    Abes unconditionally stable scheme [12]. This scheme is

    based on the weighted residual representation in the

    time domain and gives the trapezoidal rule for free

    vibration. By implementation of the time integration thealgebraic equation on the rail displacement at the

    sequential two time steps M and M 1 is derivedfrom differential equation (3) as

    MDt2

    4 K DMTM

    Dt2

    4 DKTM

    DMMDt2

    4 DKM lM

    Dt2

    4 jM

    2664

    3775(UM

    DuM

    )

    Dt2

    2

    TtM

    XPtM

    fPMg

    Dt2

    2

    B

    XFtM

    fFMg

    M

    Dt2

    4 K D

    M

    T

    M

    Dt2

    4 D

    K

    T

    M

    DMMDt2

    4 DKM lM

    Dt2

    4 jM

    2664 3775

    6UM1

    DuM1

    ( ) Dt

    M DMTM

    DMM lM

    " #

    6

    _UUM1

    D _uuM1

    ( ) 5

    where Dt is the time increment, tMMDt andtM1 M1Dt. The subscript M labelling thevectors in equation (5) implies that they are the nodal

    values at t tM. The submatrices with the subscriptMare generated on the basis of the position of the wheels at

    the Mth time step.

    The velocity vectors _UUM1 and D _uuM1 have to be

    given at every step to satisfy the equation

    M DMTM

    DMM lM

    " # _UUM

    D _uuM

    ( )

    M DMTM

    DMM lM

    " # _UUM1

    D _uuM1

    ( )

    Dt

    2

    K DKTM

    DKM jM

    " # UM UM1

    DuM DuM1

    ( )

    DtTtM

    XPtM

    fPMg DtB

    XFtM

    fFMg 6

    Substituting equation (5) into equation (6), the velocity

    components at the Mth temporal step are consequently

    calculated as

    _UUM

    D _uuM( )

    _UUM1

    D _uuM1( )

    2

    Dt

    UM UM1

    DuM DuM1

    ( ) 7

    2.2 Modelling of train and wheelrail contacts

    A train with several wheels is represented by an

    assembly of masses; the bogie models, used in reference

    [13], are not adopted. The interactions of each mass arethus neglected. This is because the wheel motion is

    isolated to that of the upper parts of a train in the

    frequency range greater than 10 Hz, which is of interest.

    The wheels are modelled as a sequence of unsprung

    masses, subject to

    mbiuubiPbi mbigPi i 1,2, . . . , n 8

    wherePbiis the time-invariant load transferred from the

    upper components of the train to the ith wheel. mbig is

    the weight of the wheel mass mbi, and g is the

    acceleration due to gravity. As a simple vehicle model,

    an unsprung mass, which is very often defined as awheelset mass basically depending on a bogie structure,

    is adopted. However, a wheel mass is used here as a very

    brief vehicle model.

    The first step for the time integration of equation (8) is

    to consider the convolutiont0

    fmbiuubit Pbit mbig Pitg

    6ubitt dt 0 9

    where ubit tHt=mbi and Ht is the Heavisidefunction. In equation (9) the gravity and the external

    force are assumed to be constant between sequential twotime steps. After the application of integrations by parts

    to equation (9), the vertical displacement uMbi of theith

    wheel at the Mth time step is given by

    K KORO, K ABE, M ISHIDA AND T SUZUKI162

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    uMbi

    XMk1

    Dt2

    mbiM k

    1

    2

    mbigPbi Pi

    k 10

    where the superscript k denotes the kth time step.The wheelrail contact force P is modelled on the

    basis of the non-linear Hertzian contact theory forelastic bodies. The contact force Pi between the ith

    wheel and the rail is given by

    Pi kcid3=2ci , dciubi uci 11

    whereuciis the rail deflection at the contact point of the

    ith wheel. kci is the Hertzian spring stiffness. Since

    equation (11) is non-linear, the contact force Pi is

    calculated by the iterative routine using the following

    linearized equation of equation (11):

    Pki

    kkcidcik kcid3=2cik1

    kkcidcik1

    kkci :32 kci

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffidcik1

    p dcik1 > 0

    0 dcik1 4 0

    (12

    In equations (12), the subscript k indicates that thecurrent step for solving the non-linear equation is k.

    Applying Abes time-integration scheme [12] with the

    weights Ht on the time interval M1 Dt4t4MDt to equation (12), consequently

    PM, ki

    1

    2kkcidciM, k

    12

    kkciM, k1 1Dt

    Dt

    0

    kci~ddciM, k13=2

    dt

    ~ddciM, k1 : dciM, k1dciM1

    Dt tdciM1

    13

    where ? is the truncated power function of orderzero. This function indicates the non-zero values when

    the argument of the function is positive.

    2.3 Modelling of sleepers, railpads and support units for

    sleepers

    Sleepers are modelled as masses, while the railpads and

    the support units for the sleepers are represented by

    Voigt units with linear springs and dashpots, as shown

    in Fig. 2. The equation of motion of the sleepers can be

    expressed in a similar way to those of the unsprung

    masses, described in the previous section. Since the force

    acting on the ith sleeper is the railsleeper reaction Fiand the supporting force Fbi, the vertical displacement

    usiof the ith sleeper is calculated as

    uMsi

    XMk1

    Dt2

    msiM k

    1

    2

    Fi Fbi

    k

    i 1,2, . . . , N 14

    where msi is the mass of the ith sleeper. Note that the

    time integration in conjunction with the equation of

    sleeper is dealt with using the same scheme as applied to

    the unsprung mass.

    The reaction force Fibetween the ith sleeper and the

    rail is defined by a Voigt unit with the stiffness ksi and

    the damping coefficient Zsi, and hence Fi is given as

    Fiksiuui usi Zsi _uuuui _uusi 15

    where uui is the rail deflection at the point connected to

    the ith sleeper. The time integration of equation (15)

    starts with the convolution of the equation and the

    weight Ht in the interval M 1Dt4t4MDt. By

    Fig. 2 Mathematical model for simulating dynamic track responses (FE, finite element)

    TIMOSHENKO BEAM FE FOR VEHICLETRACK VIBRATION ANALYSIS 163

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    assuming thatFiis stepwise constant and the behaviours

    of uui and usi in a time interval are stepwise linear, the

    following equation is derived:

    FMi

    ksi

    2

    ZsiDt uu

    Mi u

    Msi

    ksi

    2

    ZsiDt

    uu

    M1i u

    M1si

    16

    The reaction forceFbitransferred from rigid foundation

    to the ith sleeper can be calculated by a similar scheme

    to that for Fi as

    FMbi

    kbi

    2

    ZbiDt

    u

    Msi

    kbi

    2

    ZbiDt

    u

    M1si 17

    where kbi and Zbi are the stiffness and damping

    coefficient respectively of the supporting Voigt unit for

    the ith sleeper.

    3 SUPPRESSION OF THE NON-PHYSICAL

    RESPONSE IN THE RAIL

    The dynamic responses of the vehicletrack system

    shown in Fig. 3 were simulated using the present model.

    The beam (rail) ends in Fig. 3 are free, and the physical

    properties of the vehicle and track components are

    specified in Table 1. A numerical test was carried out to

    verify the cause of the non-physical response of the rail

    modelled as a RayleighTimoshenko beam and thesuppression of this undesirable response by the present

    finite elements. In this numerical experiment, the train

    running on the rail is represented by a single-wheel

    model. The contact stiffness between wheels and the rail

    is represented by a linear spring for simplicity.

    The reduction in the fictitious response using the

    present finite element is verified on the basis of the

    wheelrail contact force Pt. The numerical analysisusing the time-domain integral equation method [14]

    was also undertaken to obtain the rail deflection without

    non-physical fluctuation. In this method, the rail is

    modelled as an infinite beam subject to a periodic

    dynamic state.

    Figure 4 shows the contact force calculated by thepresent simulation model. In the numerical test a

    support span was divided into one or three TIM7

    element(s). The combination of the TIM7 elements and

    a hat function, proposed in this paper, can completely

    represent the slope discontinuity caused by the concen-

    trated loads acting on the Timoshenko beam. The non-

    physical responses concerning the slope discontinuity

    are thus removed, and the contact force calculated by

    the present model shows good agreement with the

    results of the time-domain integral equation method.

    However, these excellent results are not obtained if

    the incompatibility on rail deflection remains in theapproximation functions of the finite elements. This fact

    can be found from the numerical results shown in Fig. 5;

    the contact force depicted in Fig. 5 was obtained by the

    model in which the slope discontinuity associated with

    the moving load is neglected. In this case the discon-

    tinuity of the slope deflection at the support can be

    represented, and hence the response of the contact force

    at passing above sleepers is simulated accurately. On the

    other hand, the contact force fluctuates considerably

    when the wheel exists in a location except for the

    Fig. 3 Track and vehicle structures. This model is used in the numerical test to verify the reduction in thefictitious response of a rail by the present finite element model

    Table 1 Physical properties of the vehicle and trackcomponents

    Time increment Dt 1/8000 sNumber of time steps 5000

    Wheelrail contact stiffnesskc 2000 MN/m

    Rail density r 7880kg/m3

    Area of a rail section A 64.056 10 4 m2

    Youngs modulus of a rail E 206GPaMoment of inertia on a rail I 19606 10 8 m4

    Shear modulus of a rail G 77.3GPa

    Shear factor of a rail K 0.34Railpad stiffness ks 110 MN/mDamping coefficients of a railpad Zs 100kN s/m

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    support points. The numerical results including the non-

    physical fluctuation tend to approach to the contact

    force calculated by the time-domain integral equation,

    in response to the progress of the number of elements.

    Indeed, it needs an extremely fine resolution to remove

    the fictitious responses. The analysis with plain TIM7

    elements will thus be undesirable.

    Figure 6 depicts the contact force calculated by thecubic Hermite finite element model. This element is

    widely used in traintrack vibration analysis [7, 8].

    Figure 6 indicates that the non-physical response is

    also included in the numerical results obtained by the

    conventional finite elements. The slope discontinuity at

    the acting points of concentrated loads is quite

    neglected. The behaviour of the contact force obtained

    by the concerned model is clearly different from that by

    the integral equation model. In particular the fluctuationcaused by the passage of a wheel on the rail supports

    Fig. 4 Wheelrail contact force calculated by the present finite element (FE) method where the finite elementsare defined as a combination of the TIM7 elements and a hat function. The dotted lines indicate thepassing time of the wheel on the support points of the rail (Integ. Eqn., integral equation)

    Fig. 5 Wheelrail contact force calculated by the simulation model using the TIM7 elements (FE, finiteelement). The slope discontinuity at the fixed support points is considered, while a hat function is not

    used, and hence the discontinuity associated with the contact force is neglected. The dotted linesindicate the passing time of the wheel on the support points of the rail (Integ. Eqn., integral equation)

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    cannot be simulated. This fact spoils the main advantage

    of RayleighTimoshenko beam models by which the

    pinnedpinned resonance modes can be calculated. The

    fictitious fluctuation of rail deflection should be com-

    pletely removed by modelling the slope discontinuity,

    like the above TIM7 model. The use of the cubic

    Hermite element, however, has a disadvantage forcomputational work on the TIM7 model. Although

    these two elements are non-locking, the thin-beam limit

    solution of the cubic Hermite element reduces to the

    TIM7 solution, and the degrees of freedom will then

    degenerate by one.

    In the numerical tests using beam elements, both the

    mass and the stiffness matrices have a band structure.

    The band width o depends on the number of unknowns

    defined on an beam element. Little difference between

    the band widths for the TIM7 or the cubic Hermite

    elements exists. The widths are less than 10, which are

    sufficiently smaller than the total number N of

    unknowns in the finite element equations. The totalcomputational work in every numerical test hence has

    little difference.

    The numerical solutions were calculated using the LU

    factorization in the present numerical tests; the compu-

    tational work for the factorization isOo2N. The linearcomplexity of the calculation is not an obstacle to

    application of the present finite elements to the vehicle

    track vibration analysis. If the hat functions have to

    be introduced to represent the slope discontinuities

    associated with the moving concentrated loads, the

    additive computational work is relatively small com-

    pared with the total work for the time-steppingcalculation. This is because the updated coefficients in

    the mass and stiffness matrices at every time step are

    only the entries associated with the hat functions and the

    factorization algorithm enables only the factorization of

    the additive coefficients to be selectively carried out.

    The non-physical response will also be removed by

    using the mesh refinement of the conventional elements.

    The mesh width, determined from the running speed andtime increment, has then to be set to an extremely small

    value. Such a refined mesh is unnecessary in considera-

    tion of the availability of the RayleighTimoshenko

    beam for rail vibration analysis. A huge scale problem,

    of course, is needed for good accuracy which is

    comparable with the proposed method. Therefore, in

    the context of computational cost, the advantage of the

    present method should be evident.

    4 ANALYSIS OF THE IMPACT LOADS CAUSED

    BY RAIL-JOINT PASSAGE

    4.1 Mathematical modelling of jointed railway track

    The present model, representing the slope discontinuity

    of a Timoshenko beam in conjunction with concentrated

    loads, is applied to predict the impact responses exciting

    when a wheel passes on a rail joint. In the traditional

    jointed track, adjoining rails are connected using two

    joint bars, widely called fishplates by railway engineers,

    at the rail ends. Using the joint bars the motion of the

    rail end is confined horizontally and vertically, and

    hence a smooth running surface can be sustained.

    Moreover, the joint bars play an important role incompensating the missing vertical bending stiffness due

    Fig. 6 Wheelrail contact force calculated by the simulation model using the cubic Hermite elements (FE,finite element). The slope discontinuity at the points of application of concentrated loads is totallyneglected. The dotted lines indicate the passing time of the wheel on the support points of the rail(Integ. Eqn., integral equation)

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    to the rail discontinuity at the joint. The bending stiffness

    of two joint bars is, however, much smaller than that of

    the rail. For example the widely used rails in Japan have a

    moment of inertia about three times larger than those of

    the corresponding two joint bars. The resulting rail joint

    is thus a weak spot in railway tracks. The large verticaldeflection and impulsive dynamic force are caused by the

    passage of wheels on the rail joint.

    The impact responses at the rail joint can be simulated

    using either the continuous-beam model [13] or the

    discontinuous-beam model [11]. In the continuous-beam

    model, a fictitious beam element with sufficiently small

    bending stiffness is inserted in the gap of adjoining rails

    to avoid the numerical problems which are the origin of

    the discontinuities in vertical displacement, velocity and

    acceleration of rails. A trough between the ends of two

    rails, which causes the wheelrail contact force to

    fluctuate, is represented by the fictitious surface irregu-

    larity. To simulate accurately the above impact responseswithout such an element and irregularities, the simula-

    tion model with the joint structure in which two rails are

    connected with joint bars [11] has to be employed.

    In the present paper, the adjoining rails and the joint

    bars are modelled as a single Timoshenko beam as shown

    in Fig. 7. Although two joint bars are in general attached

    to the rail, these bars are regarded as an equivalent single

    Timoshenko beam. This beam is connected to several

    springs, which represent the bolts for fastening rails and

    joint bars. Wheelrail contact is modelled on the basis of

    the Hertzian non-linear contact theory for two elastic

    bodies. The contact force is thus calculated by equation(11). In Hertzian theory, the contact force acting on the

    interface between two elastic bodies is calculated on the

    assumption that the deformation of the contacting

    bodies in the vicinity of contact area can be approxi-

    mated by that of semi-infinite elastic media. This

    important assumption is consistent with the actual

    deformation of a wheel and a rail when the wheel runs

    at the far position from rail joints. An exceptional case to

    this assumption occurs in a situation in which the wheelmakes contact with the rail either in the vicinity of the

    joint or at the rail edges. To cope with this situation, a

    modified constitutive relation of Hertzian contact model

    is introduced as follows [11]:

    P kkcdac 18

    where P is the wheelrail contact force and k is the

    reduction factor of the contact stiffness kc. In reference

    [11], the parameters k and a have been determined

    through three-dimensional finite element analysis on a

    wheelrail contact and using Kalkers algorithm [15].

    Note that the ordinary Hertz model has k 1 anda 3=2. Moreover, dc is the relative displacementbetween the barycentre of the wheel and the contact

    point on the rail. In the present model, the tread of the

    wheel is given as the lateral face of a cylinder. The surface

    profile of the rail in the vicinity of the contact point is

    approximated by a plane specified by the rail deflection

    and the slope at either the point under the barycentre of

    the wheel or the rail edge. The surface irregularities, such

    as positive or negative step and corrugation, can be easily

    taken into account by defining the rail profile on the basis

    of both the rail deformations and the irregularities. The

    positions of the wheel and the rail in these situations areillustrated in Fig. 8. Note that Figs 8a and b both indicate

    the wheelrail position where the wheel makes contact

    with the rail surface. Indeed, the contact point on the rail

    Fig. 7 Mathematical model of a jointed railway track. The upper and lower rails are modelled as singleTimoshenko beams

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    may coincide with a rail edge, when the wheel passes a

    rail joint. In the present model, if the geometrical

    condition

    a ? v > 0 19

    is satisfied, then the contact point on a rail is chosen to

    the rail edge. In this state the relative displacement dc is

    given by

    dc R kvk 20

    where R is the wheel radius and a is the unit tangential

    vector of the rail surface at the rail edge; the detailed

    definition is shown in Fig. 8b. v is the vector from the railedge to the barycentre of the wheel.

    In the present model, the wheelrail contact is

    specified separately for both rails at every time step. It

    is assumed that a wheel and either the upper or the lower

    rail make contact at a single point respectively. The

    contact of a wheel with a rail is determined on the basis

    of the geometry of these two bodies in motion. The

    single-point contact is thus smoothly shifted to the state

    of two-point contact.

    4.2 Numerical results

    The present simulation model is employed to calculate

    the impulsive contact force excited by a wheel passing

    on a rail joint. The simulations were undertaken to

    investigate the effects of train speed and gap size on the

    impact force. In numerical tests the material and

    structural parameters of the wheel and the track were

    chosen to the values listed in Table 2. The parameters k

    anda used in the modified Hertzian contact model were

    given by the results shown in reference [11]. The values

    of the parameters are depicted in Fig. 9. The origin of

    the transverse axis of this figure is set as the rail edge,and the negative abscissae indicate that the wheel exists

    Fig. 8 Descriptions of the geometry of the wheel and the upper rail in the vicinity of the rail joint. Thesurface profile of the rail is specified by the deflection, the slope and the irregularity at either (a) thepoint C0x xw or (b) the point E x xend

    Table 2 Material and structural parameters of the wheel andthe track in the numerical tests (JIS, JapaneseIndustrial Standard)

    Rails and the corresponding joint bars JIS 50 k g NNumber of tie spring between the rail and the

    joint bars4

    Number of sleepers 21Length of sleeper span 0.58 mMass of a sleeper 80 kgRailpad stiffness 60 MN/mRailpad damping 98 kN s/mStiffness of a sleeper support unit 60 MN/mDamping of a sleeper support unit 42 kN s/m

    Time-independent load 56 050 NUnsprung mass 697.5 kgWheel radius 0.43 m

    Elastic modulus of the wheel 206 GPaPoissons ratio of the wheel 0.3

    Fig. 9 The parametersk anda used in the present simulation.The origin of the transverse axis is set to the rail edge.

    The negative abscissaes indicate that a wheel existsover the trough of a rail joint

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    over the trough of the rail joint. The original data in

    reference [11] are provided in the range of wheel

    position from 5 mm to 10 mm. Thus, no contactforce is caused when a wheel exists in the range

    ?, 10 mm. In order to avoid the sudden unload-

    ing associated with the definition of the constitutiverelation on the wheelrail contact, the data on the

    parameters k and a were added in the range from 10to 45 mm. In the interval 10 mm, 15mm theparameters were given by the extrapolation using the

    known information. The data in the range 15 mm, 45mm were assumed to be piecewise constant withthe level at 15 mm. The addition of these data wasintroduced for simplicity; the better setting of insuffi-

    cient data requires a contact analysis to be carried out.

    The effects of this treatment on dynamic responses will

    have to be investigated by comparison with in situ

    measurements.

    Figure 10 shows the wheelrail contact force when thewheel transfers from the upper rail to the lower rail in

    the vicinity of the rail joint. The present results were

    obtained for train speeds of 50 and 150 km/h and rail-

    joint gaps of 3, 6 and 14 mm. The impact force is excited

    by the contact between the wheel and the lower rail.

    The peak of the impact force is observed when the

    barycentre of the wheel approaches over the lower rail.

    As shown in Figs 10a(ii) and b(ii), the maximum contact

    force tends to increase in progression of train speed.

    This tendency is clearly found for a smaller size of rail-

    joint gap. For a 3 mm gap, the maximum force for

    150 km/h running speed is about 1.5 times that for50 km/h. When the wheel passes a larger gap of 14 mm,

    the peak of the impact loads is roughly independent of

    train speed. The maximum force is 1415 kN, which is

    200250 per cent of static loads.

    The peak level of the impact force depends not only

    on the train speed but also on the size of rail-joint gap.

    The train passage on larger rail-joint gap excites a higher

    peak impact force, which is found from the results for

    both lower and higher speeds. The largest difference

    between the maximum forces for 3 and 14 mm gaps is

    obtained for a train speed of 50 km/h; the maximum

    force of 65kN for a 3mm gap rises to 150kN for a

    14 mm gap owing to the increase in the gap size. Thedifference decreases from about 85 kN for 50 km/h to

    40 kN for the higher speed of 150 km/h.

    Conclusions from the above discussion are as follows:

    1. For a lower train running speed the peak level of the

    impact force mainly depends on the gap size of the

    rail joint.

    2. The effect of the train speed on the maximum

    impact force is relatively small in comparison with

    that of the gap size, at least for a train speed below

    150 km/h.

    On the other hand, the contact force acting on theupper rail does not include the impact response. This is

    because the wheel leaves the upper rail after passing the

    rail joint. When the gap size of rail joint is fixed, the

    wheelupper rail contact force is unloaded without

    fluctuation. This dynamic behaviour is independent of

    the train speed, except for a 14 mm gap and a 50 km/h

    train running speed. In an exceptional case, theprogression of the unloading is relatively slow in

    comparison with the other situations. The slow unload-

    ing hardly influences the peak level of the impact force

    acting on the lower rail, as a result.

    5 CONCLUSIONS

    In the present paper a Timoshenko beam finite element

    model has been developed for vehicletrack vibration

    analysis. The rail was modelled as a discretely supported

    beam. The wheelrail contact force was calculated onthe basis of the Hertzian non-linear contact theory. All

    the external force acting on the rail was consequently

    given as a concentrated load. When a concentrated load

    acts on a Timoshenko beam, the slope at the loading

    point becomes discontinuous. The widely used finite

    elements can represent the slope discontinuity at the

    fixed loading points by locating double nodes at these

    points. On the other hand, the discontinuous slope in

    conjunction with moving concentrated loads cannot be

    represented without remeshing. This is why a fictitious

    response on the rail deflection is caused. This undesir-

    able response has been removed by using a combinationof Nickels TIM7 finite element and an additive hat

    function as the finite elements. The effect of this element

    on the removal of the non-physical responses has been

    verified by numerical tests. As a result, the use of the

    present element, where the deflection is approximated

    using not only the nodal deflection but also the nodal

    value of the slope, was effective for removing the

    fictitious rail response.

    The present finite element for RayleighTimoshenko

    beams has been adopted for simulation of the impact

    loads excited by the passage of a wheel on a rail joint.

    The rail joint has the structure where two adjoining rails

    are fastened to two joint bars by several bolts. Thepresent model has presented the joint structure by

    connecting two adjoining beams and an effective beam

    modelling the joint bars with linear springs. The wheel

    rail contact force is calculated by the Hertzian contact

    model. This model is based on the semi-infinite

    approximation on the elastic bodies, which is no longer

    consistent when a wheel makes contact with the vicinity

    of rail edges. The constitutive relation of the wheel/rail

    contact around a rail joint has been defined by the

    modification of the Hertzian model, as has been

    presented in reference [11].

    The simulation with this vehicletrack model has beenundertaken to predict the impulsive contact force

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    excited by wheel passage on a rail joint. In particular,

    the influence of the train speed and the gap size of the

    joint on the impact force have been investigated. The

    simulation results show that for lower running speed the

    peak level of the impact load acting on the lower rail

    mainly depends on the gap size. The effect of the trainspeed on the maximum impact force is relatively small in

    comparison with that of the gap size, for train speeds

    below 150km/h.

    Through the numerical results shown in the present

    paper, the impact loads excited when the wheel passes a

    rail joint are relatively large in comparison with the

    dynamic loads observed for the wheel running on acontinuous rail head. The effects of the modelling of the

    Fig. 10 Effects of the gap size of the adjoining rails on the increased wheelrail contact force Dt1=16000s

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    slope discontinuity on the impact force may thus be

    insignificant. If rail surface irregularities are considered

    in the simulation of the impact loads, the peak level of

    the impact loads may be mainly influenced by the

    longitudinal profile of the irregularities. The present

    model is effective for understanding the fundamentalbehaviour of a wheelrail dynamic system without rail

    surface irregularities.

    REFERENCES

    1 Knothe, K. and Grassie, S. L. Modelling of railway track

    and vehicle/track interaction at high frequencies. Veh.

    System Dynamics, 1993, 22, 209262.

    2 Knothe, K., Strzyzakowski, Z. and Willer, K. Rail vibra-

    tions in the high frequency range. J. Sound Vibr., 1994,

    169(1), 111123.3 Lunde n, R. and A kesson, B. Damped second-order

    RayleighTimoshenko beam vibration in spacean exact

    complex dynamic member stiffness matrix. Int. J. Numer.

    Meth. Engng, 1983, 19, 431449.

    4 Nielsen, J. C. O. and Igeland, A. Vertical dynamic

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    and track imperfections.J. Sound Vibr., 1995,187(5), 825

    839.

    5 Sa llstro m, J. H. Fluid-conveying damped Rayleigh

    Timoshenko beams in transverse vibration analyzed by

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    Fluids Structs, 1990, 4, 573582.

    6 Thomas, J. and Abbas, B. A. H. Finite element model for

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    7 Dong, R. G., Sankar, S. and Dukkipati, R. V. A finite

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    8 Luo, Y., Yin, H. and Hua, C. The dynamic response of

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    speeds.Proc. Instn Mech. Engrs, Part F: J. Rail and Rapid

    Transit, 1996, 210(F2), 95101.

    9 Nickel, R. E.and Secor, G. A.Convergence of consistently

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    10 Vermeulen, A. H. and Heppler, G. R. Predicting and

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    11 Kataoka, H., Abe, N., Wakatsuki, O. and Oikawa, Y. A

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    pp. 9398.

    13 Andersson, C. and Dahlberg, T. Wheel/rail impacts at a

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    14 Abe, K., Morioka, T. and Furuta, M. A numerical model

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    APPENDIX

    Interpolation functions of TIM7 element and additive hat

    function

    In the TIM7 element, the beam deflection u and the

    rotation c are approximated by

    u& N1x N2x N3x N4x

    u1

    y1u3

    y3

    8>>>>>:9>>>=>>>;

    c& f1x f2x f3x

    c1

    c2

    c3

    8>:

    9>=>;

    21

    where the nodal values ui, yi i 1, 3 and ci i1,2,3 are defined as shown in Fig. 1a.

    The interpolation functions Nix i 1, 2, 3, 4 and

    fix i 1, 2, 3 are defined as

    N1x : 1

    L32xLxL2

    N2x : x

    L2Lx2

    N3x : x2

    L33L2x

    N4x : x2

    L2xL

    22

    and

    f1x : 1

    L22xLxL

    f2x : 4

    L2xxL

    f3x : x

    L22xL

    23

    where 04x4L (L is the length of the element). The

    functions Nix i 1, 2, 3, 4 form the cubic Hermite

    interpolation, and fix i1, 2, 3 are the Lagrangepolynomials of the second order.

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    The additive hat function wx, which has the shapeshown in Fig. 1b, is given by

    wx :

    x

    xc04 x4xc

    L0xL0 xcxc < x4L0

    8>>>: 24

    In equations (24), the coordinate x04x4L0 isdefined in the sleeper span where a corresponding

    moving concentrated load exists. xc is the position of

    the moving load and L0 is the length of the sleeper

    span.

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