Embed Size (px)
Citation preview
06D
E41
19C
Prius (RHD) TPA Front Installation instructions
Model year: 2015/12 Vehicle code: **T27*R-AE***W
Part number: PW501 - 47100 PW501-00700-** (x2) PW501-00580 (Optional)
Manual reference number: AIM 003 699-2
Manual reference number AIM 003 699-2 2 of 44
Revision recordRev. No. Date Page Picture Update New Deleted steps01 14-01-2016 3 X01 14-01-2016 9 3 X01 14-01-2016 18 19 X01 14-01-2016 20 21 X01 14-01-2016 23 26 X01 14-01-2016 24 28 X01 14-01-2016 25 30 X01 14-01-2016 26 31 X01 14-01-2016 35 46 X02 01-06-2016 17 14 X02 01-06-2016 21 21 X02 01-06-2016 24 26 X02 01-06-2016 36 46 X02 01-06-2016 39 Template X
Manual reference number AIM 003 699-2 3 of 44
A B
F
C E
1x 1x
2x
1x
40x 2x 2x 1x
3x
J
G H I
L M
Z
1x
T6575
T6577
UZ5
Z6
T7793
Z1Z2
Z3Z4
T6574
1x
U1U2U3U4 U5
T6579
O PW501-00561
T7687
Q
4x
R
1x
T7860
N
2x
PW501-00700-** P
OPTIONAL
T6624
PW501-00580T6640
Manual reference number AIM 003 699-2 4 of 44
T1094
T1092
10 mm
T0001
T0002
T0003
T0006T0007
T0009
T0134T0012
Würth Art. No.0558130
T3659
MSDS
T6319
T6656
T0005
T6239
T7225
PZ415-0JGS2-00
T6075
PZ415-0JGA2-00T6596
T8033
PZ415-0JGA1-00Ø20 mm
T8032
DEGREASER
T8039 Ø17 mm
T8268
Manual reference number AIM 003 699-2 5 of 44
Kabelisolierung
Manual reference number AIM 003 699-2 6 of 44
Manual reference number AIM 003 699-2 7 of 44
BE Beige Beige Amarillento Beige Beige Bege Beige
BE
Manual reference number AIM 003 699-2 8 of 44
U
T7897
U1U2U3U4 U5
Z5
Z6
Z1Z2
Z3Z4
Z
U4
NN
U3
U1U2
Z2 B
Z1
Z3
U5 A
Z4
Z5
Z6
Manual reference number AIM 003 699-2 9 of 44
2
1
STOP
≥ 90” AirbagT6652
10 mm1x
==
===
=
=====
=
==
S
R
Installer Safety
Customer Safety
Regulation
Attention
=T7898
7
8
1
2
4
5
3
6
9
10 mm
Manual reference number AIM 003 699-2 10 of 44
3
T8023
4
2
31
Manual reference number AIM 003 699-2 11 of 44
4
5x
T7865
Manual reference number AIM 003 699-2 12 of 44
10 mm
4
1x
10 mm
5
LH=RH
LH=RH
10 mm
6
4
1x
10 mm
5
32
90°1
32
90°1
S
T7864
5
Manual reference number AIM 003 699-2 13 of 44
7
T7821
2x
2 3
45
2x23 Nm
14 mm
1
6
T78223
1 2
4x
Manual reference number AIM 003 699-2 14 of 44
9
T7823
22x
5.8 Nm10 mm
3
1Click
8
T782412
Manual reference number AIM 003 699-2 15 of 44
11
10
T7825
2
1 4x
10 mm10 mm
T7826
1 7x 4x
10 mm10 mm14 mm
14 mm50 Nm
22
SS
Manual reference number AIM 003 699-2 16 of 44
13
12
180°1
T7861
14
4
3 5
3030
=
=
=
=
23
1
2
T7862
1
2
3
Manual reference number AIM 003 699-2 17 of 44
15
14
5
5
4
14 23
T7829
36
Q
1
Q K Q
T8525
180°132 41
2
3
4
Manual reference number AIM 003 699-2 18 of 44
16
T7795
3
2136
70
30
3
2136
70
30
1
17
T7863
3
12
OK
NNN N
Manual reference number AIM 003 699-2 19 of 44
19
T7899
U4U3 U2 U1
U5U
600mmU25
18
T7800
10 mm1x
2
3
1
Manual reference number AIM 003 699-2 20 of 44
T7900
F3x 4
1
3x
C
U
C
5
6
U1
U2U3
U4
F6x
2
F3x
3
OPTION 2
OPTION 1
20
21
Manual reference number AIM 003 699-2 21 of 44
1
2
T8526
U5
F3x
21
20
Manual reference number AIM 003 699-2 22 of 44
23
22
T7803
1
3
2
T7802
U5
Manual reference number AIM 003 699-2 23 of 44
25
24 T7804
U5
32
1
U5
T7902
U
1
2 3
Manual reference number AIM 003 699-2 24 of 44
F3x
2
3
T8527
F3x 4
U5
1
26
Manual reference number AIM 003 699-2 25 of 44
28
T7799
U
4x
U
1U1
U2U3
U4
2
27
T8035
10 mm1x
2
1
3
Manual reference number AIM 003 699-2 26 of 44
T7904
F4x
30
29
B
T7905
DEGREASER
ADEGREASER
34
Manual reference number AIM 003 699-2 27 of 44
33
T6654
1E 2
E
A
T6618I
1I B
2
31
32
T7731
A B
DEGREASER
DEGREASER
Manual reference number AIM 003 699-2 28 of 44
34
T7906
4
F3x6
F2x
5
Z
Z2
Z3
Z5
Z6
Z4
U
2A
1 3E
U ZU5
A
Z1
37
29
36
35
Manual reference number AIM 003 699-2 29 of 44
35
3
T7907
B1
2
Z2
Manual reference number AIM 003 699-2 30 of 44
36
T7908 F3x8
Z3
13
Z Z3
2 J
Z3
5
64Z3
10 mm1x
7 NmZ3
7
R
37
Manual reference number AIM 003 699-2 31 of 44
37
T7909
Z6 Z5
F5x
F1x
F2x
F2x
Z4
F3x
1
2
3
Z4
4
46
Manual reference number AIM 003 699-2 32 of 44
T7911
1
5
3
2G
G
4 Z4
LGLG
40
38
T7406
F
V
Z6
10
04202
0220400206
80 180100 160
120 140
LG
TOYOTA TECHNICALDRAWING
STANDARD
OPTIONP
LG44
45
39
T7910
10
04202
0220400206
80 180100 160
120 140
Z6
13
Z6
4
Z6
2
Z4
Manual reference number AIM 003 699-2 33 of 44
T7913
1
5
3
2G
G
4
GRGR
Z4
T7408
F
GRR
Z5
TOYOTA TECHNICALDRAWING
GR
STANDARD
OPTIONP
+1544
4543
41
42
T7912
+15
Z5
Z4
13
Z5
4
Z5
2
Manual reference number AIM 003 699-2 34 of 44
44
STANDARD
2
1
L
L
T6713
CHECKL
3 4
5
6
7 8 9
Manual reference number AIM 003 699-2 35 of 44
T6714
CLICK
H1/2x
PZ
1
ZP
4
6
7
910
1112
13
2 P
Z
Z
Z
3P
Z
P
P
8
Z P
10 mm
10 mm
10 mm
5
Z
PINS
P
Z
OPTION
45
Manual reference number AIM 003 699-2 36 of 44
46 T8528
5F
4 x
421
3
17 mm
37
39 of 44
Manual reference number AIM 003 699-2 37 of 44
47
T6649
5,4 Nm
48
T7915
M1
2 Z4
M1x
H
3
Manual reference number AIM 003 699-2 38 of 44
Manual reference number AIM 003 699-2 39 of 44
CHECK SIZEPrint 100%
Check with Rulersbefore use.
0 10 20 30 40 50 60 70 80 90 100
010
2030
4050
6070
8090
100
Prius (RHD) 2015/12TPA Front
Ø17mm
Ø2mm
RHD
T8529
Manual reference number AIM 003 699-2 40 of 44
Manual reference number AIM 003 699-2 41 of 44
CHECK SHEET
VIN n°
Model / Year TPA FrontPrius RHD 2015/12
P/N = OK
Beep
Serial NumberCLICK
5,4 Nm
Serial NumberCLICK
9 Nm
Z3
Serial Number
CLICK
5.8 Nm
Serial Number
CLICK
23 Nmx2 x2
No DTC
Manual reference number AIM 003 699-2 42 of 44
S S
8 NmSerial Number
Serial NumberCLICK
1R135
2 4 R
5
1
2
3
4
DC
BA
32 4 5
50 Nm x4
CLICK
=A =B
FM-AM
MODE
DAB
GPS
S A B = OK
S
Manual reference number AIM 003 699-2 43 of 44
=A =B
FM-AM
MODE
DAB
GPS
S A B = OK
S
Manual reference number AIM 003 699-2 44 of 44
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
= OK
OK =
