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PRINTING TECHNOLOGY & INNOVATION DAYS FOR FLEXIBLEPACKAGING
Printing Equipment For Your FlexiblePackaging Markets
Ulrich HarteDivision Manager Marketing
PASSION FOR INNOVATION
Page 3 | October 2016 | www.wuh-group.com
W&H at a glance
§ Over 50 machine types§ Approx. 800 Mio. Euro turnover
(W&H Group)§ Approx. 2.800 employees worldwide
§ Founded in 1869§ Headquartered in Lengerich (Germany)§ Owner-managed, family company
International Leader in the Flexible Packaging Segment:Extrusion, Printing and Converting (Hidden Champion)
* Basis year 2017
PASSION FOR INNOVATION
Page 4 | October 2016 | www.wuh-group.com
Today we are the only full system provider worldwide – from filmextrusion to finished sack
PASSION FOR INNOVATION
Page 5 | October 2016 | www.wuh-group.com
W&H Product Range: Printing
MIRAFLEX´´ | Flexographic
VISTAFLEX | Flexographic
DYNASTAR| Rotogravure
HELIOSTAR´´ | Rotogravure
PASSION FOR INNOVATION
Page 6 | October 2016 | www.wuh-group.com
§ Worldwide Technological Leader:§ 8 % R&D-Quota, 1,650+ patents§ 500+ employees in technology, engineering and R&D
§ Packaging 4.0: Solutions for smarter plants
§ Intelligent technologies to enhance performance andquality
§ Integrated processes along the value chain
§ Intuitive handling of all machines
Innovations: New technologies to help our customers
Demonstrations/trialsTrainingApplication testing
Technical center with more than 5,000 m2
and latest machine technology
PASSION FOR INNOVATION
Page 8 | October 2016 | www.wuh-group.com
Worldwide: We are where our customers are
§ Over 50 languages and 35 nationalities inthe W&H family
§ Long-term, global market orientation andpresence
§ Strong international partner
§ 22 sales and service locations worldwide§ Represented in over 100 Countries§ More than 5,000 customers in 131 countries
on 5 continents
We are next to you!
W&H Representation byIPEX, Bruce Allen
W&H Representation bySafrique, Mervyn Moodley
W&H Representation byDecase Chem., Nazir Sevany
W&H at Lengerich
§ Approx. 1,900 employees§ Over 120,000 m2 total area
§ Tasks§ Research & Development§ Engineering & Production§ Sales§ Service§ Customer Center & Technical Centers§ Headquarters
PASSION FOR INNOVATION
Page 12 | October 2016 | www.wuh-group.com
CI-Flexo-Press Portfolio
MIRAFLEX´´C / ´´A
NOVOFLEX CVISTAFLEX C
MIRAFLEX S
Our Bestseller: MIRAFLEX
• 8 or 10 printing decks• Repeat: 800 mm or 1130 mm• Printing width: 820 mm, 1000 mm, 1270 mm, 1450 mm• Speed: 400, 500, 600 m/min.• Winder Ø: 800 mm, 1000 mm, 1300 mm• VISION Package• TURBOCLEAN incl. TURBOCLEAN ADVANCED E• …
500
The press for core sector offlexible packaging!
Most important today: Service and emergency support
• Comprehensive service (support by Ipex Machinery)• Technicians based next to the customers (in Durban, Johannesburg and Cape
Town)• All Ipex technicians are W&H trained
• Technicians are available on 24hr call out• 24/7 hotline assistance via phone and internet (from Germany, India and the USA)
• Service Information Systems• Special service modules (Preventive Maintenance)
• Hands-on training with new installations• at site and at HQ• for operators and maintainance staff
• ...
HELIOSTAR´́ S
• Repeat: 450 - 920 mm• Printing width: 800 – 1400 mm• Speed: 400 / 500 / 600 m/min.• Winder Ø: 800 mm, 1000 mm, 1300 mm
HELIOSTAR´́ A
On Drupa we introduced DYNASTAR, the firstshort run rotogravure press.
The Future of Rotogravure Printing
Wouldn‘t it be fantastic to optimize the rotogravure process for shortjobs?
We did the first step!
Innovative press concept
§ For shafted or hollow cylinders§ Fastest change-over§ Job preparation beside the press§ High printing efficency and overall output§ Same printing system, same inks, same printed product
just as with wide presses
DYNASTAR – Our Answer to Shorter Jobs and Digital Printing
§ Small-scale investment§ Minimum storage space and -costs§ Reduced cylinder handling costs§ Low transport costs and shorter delivery time
§ Innovative lightweight cylinders isunder development by
DYNASTAR – The Answer to Shorter Jobs and Digital Printing
Digital Printing for Flexible Packaging
§ Digitalization is the greatest challenge facing the economy.
§ Packaging will survive the e-commerce supply chain.
§ Printing will stay as an important element in the supplychain business.
So today’s key requests / driving forcesin printing technology are
These are real concerns in the market.It’s more than just printing technology! It´s from IMAGE-to-PRINT
and Faster deliveriesShorter jobsØ Job length in m
2006 2016
Thinking about digital printing….
§ We believe that digital printing will grow in long term.
§ In the next decade, digital printing will be developed to the thirdaccepted printing technology.
§ It will reach a considerable level, but will not become disruptive.
Digital Printing is well established in…
… textil printing
… tile printing
… label printing
… book printing
... and now starting in flexible packaging?
Digital Technologies and Press Manufacturers
The only solution forflexibles today
Piezo DoD offers newchances to “go digital”.
Status before 2017
Challenges:substrates andprinting costs!
We as W&H looking at all technologies and will select the right one.
Status in 2018
All press vendors are working on Drop-on-Demand.
Inkjet printing – What are we actually doing
§ W&H is teaming up with:§ leading print head manufacturer to supervise inkjet development.§ hardware and software companies to develop a concept for a stable and
reliable print quality.§ ink manufacturer to optimize print quality based on machine, substrate
and ink.
W&H stands for long term flexible packaging solutions!
Target cost calculations depend on…§ run length§ printing technology§ number of repeat orders§ ink costs§ …
§ internal production workflow§ downtimes§ …
§ consumables costs§ (unliked) certified substrates§ utilization rate§ ….
Digital printing – we are prepared foryour individual break-even calculation
Is digital printing the only solution for short runs?
Job length
Printingcosts
Fixe
dco
sts
Run
ning
cost
s
Target:Reduce costs Optimization in press
technology, i.e.VISION technology
Optimization inworkflow, i.e.
plate production atpress site
Not at all!There is still great potential for conventional printing too.
.....
Optimization in prepress,i.e.
costs of print form
7 Colours(extendedgamut)