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Primary circuit connectors PCS250Roboticline | Connectors for Automatic Systems
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2 Primary circuit connectors PCS250
Primary circuit connectors are designed
for supplying power to medium-frequen-
cy welding units. Along the robot arm to the
welding transformer the cables are divided
up into several sections and connected with
Stäubli primary circuit connectors
Stäubli connectors. They are small in size and
high in performance. It is possible to connect
2 pilot contacts for signal leads. End housings
for plug end insulation are available with 90°
or axial cable entry.
Only plastic glands should be used for the
cable lead-in connections. Should a metal
cable gland nevertheless be used, then it
must be included in the safety measures.
(The cable gland is not supplied).
List of possible components and their positioning
1) Completely assembled leads on request
1 Connecting lead (not supplied by
Stäubli)1)
2 Plastic gland (not supplied by Stäubli)
3 End housings
4 Power contacts
5 Blind plugs
6 Pilot contacts
7 Insulation carrier
8 Hex coding pin
9 Protective caps
(not an exploded drawing)
Plug connections with end housings
Primary circuit connectors PCS250 3
Model review and connector combinations
Technical data
Number of pole 2+PE (Pilot contacts optional)
Rated current max. 250 A (100% duty cycle)
Rated voltage max. 690 V AC
Test voltage 3.5 kV (50 Hz, 1 min.)
Insulation resistance > 10³ MΩ
Insulation coordination6 kV/3 VDE 0110-1 IEC 60664-1
Material contacts CuZn, Ag
Insulation material TPE (Panel mounting and end housing PA)
ProtectionIP671) IP542)
Type of connection Crimping
Temperature range -40 °C ... 100 °C
Further specificationsISO 10656 DIN IEC 48B/560/CD EN 61984 / EN 60204
RoHSready
Directive 2002/95/EC on the restriction of
the use of certain hazardous substances in
electrical and electronic equipment
1) with the use of heat-shrinking form shroud. In the unplugged condition contacts are watertight longitudinally
2) with the use of a Pg-end housing EG-TS-M... In the unplugged condition contacts are watertight longitudinally
Flanged female connector
Flanged male connector
TSB250/... Page 4
TSS250/... Page 5
TID-B250/... Page 6
S12/M8 S12/M10 Page 7
TAG250 Page 7
Panel mounting female plug
Threaded plug pinsPanel mounting housing
IP2X
IP2X
4 Primary circuit connectors PCS250
TSB250/...
Flanged female connectors TSB250/...
Contacts: Ø 12 mm sockets with crimp ter-
mination for 35 mm²; 50 mm²; 70 mm² or
95 mm².
2-pole+PE
Order No. Type Conductor cross section Sockets Mating parts Required tools
mm² with without
30.2001 TSB250/35 35 x
TSS250/... TAG250 Page 5 / 7
Page 10 – 11
30.2002 TSB250/50 50 x
30.2003 TSB250/70 70 x
30.2004 TSB250/95 95 x
30.2005 TSB250/L – x
1) Indispensable
Accessories (Please order separately)
Order No. Type Designation Max. quantity per insulator
30.0063 EG-TSM50/150/4-5End housing1)
1
30.0066 EG-TSM63 1
30.2030 SHZ-KP250 Protective cap 1
30.5311 6KT-KOD/TID/S180 Hex. coding pin 1
18.9008 SP2/0,5-1,5 Pilot contact pins 2
30.0104 BP12/35
Sockets
230.0105 BP12/50
30.0106 BP12/70
30.0107 BP12/95
30.0108 BP12/35 PE
1 30.0109 BP12/50 PE
30.0110 BP12/70 PE
30.0111 BP12/95 PE
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA200
www.staubli.com/electrical
Rotary mounting flange
Primary circuit connectors PCS250 5
TSS250/...
Flanged male connectors TSS250/...
Contacts: Ø 12 mm pins with crimp
termination for 35 mm²; 50 mm²; 70 mm²
or 95 mm².
2-pole+PE
Order No. Type Conductor cross section Pins Mating parts Required tools
mm² with without
30.2006 TSS250/35 35 x
TSB250/... TID-B250/... Page 4 / 6
Page 10 – 11
30.2007 TSS250/50 50 x
30.2008 TSS250/70 70 x
30.2009 TSS250/95 95 x
30.2010 TSS250/L – x
1) Indispensable
Order No. Type Designation Max. quantity per insulator
30.0063 EG-TSM50/150/4-5End housing1)
1
30.0066 EG-TSM63 1
30.2030 SHZ-KP250 Protective cap 1
30.5311 6KT-KOD/TID/S180 Hex. coding pin 1
18.8008 BP2/0,5-1,5 Pilot contact sockets 2
30.0508 SP12/35
Pins 330.0509 SP12/50
30.0510 SP12/70
30.0511 SP12/95
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA200
www.staubli.com/electrical
Accessories (Please order separately)
6 Primary circuit connectors PCS250
Receptacles TID-B250/...
Contacts: Ø 12 mm sockets with crimp ter-
mination for 35 mm²; 50 mm²; 70 mm² or
95 mm²
2-pole+PE
TID-B250/...
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA201
www.staubli.com/electrical
Order No. Type Conductor cross section Sockets Mating parts Required tools
mm² with without
30.2011 TID-B250/35 35 x
TSS250/... Page 5
Page 10 – 11
30.2012 TID-B250/50 50 x
30.2013 TID-B250/70 70 x
30.2014 TID-B250/95 95 x
30.2015 TID-B250/L – x
Order No. Type Designation Max. quantity per insulator
30.0063 EG-TSM50/150/4-5End housing1)
1
30.0066 EG-TSM63 1
30.2030 SHZ-KP250 Protective cap 1
30.5311 6KT-KOD/TID/S180 Hex. coding pin 1
18.9008 SP2/0,5-1,5 Pilot contact pins 2
30.0104 BP12/35
Sockets
230.0105 BP12/50
30.0106 BP12/70
30.0107 BP12/95
30.0108 BP12/35 PE
1 30.0109 BP12/50 PE
30.0110 BP12/70 PE
30.0111 BP12/95 PE
Accessories (Please order separately)
1) Indispensable
Primary circuit connectors PCS250 7
Panel mounting housing TAG250
The supplied hex coding pin can be used
to eliminate the possibility of mating errors.
TAG250
Order No. Type Mating parts
30.2050 TAG250TSB250/... Page 4
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA210
www.staubli.com/electrical
S12/M...
Order No. Type Thread Key size Designation
mm
30.0409 S12/M8-56 M8 13 Threaded plug pin, to screw directly into the primary side of welding transformer terminal blocks.30.0410 S12/M10-56 M10 13
Accessories (Please order separately)
Hexagonal coding
8 Primary circuit connectors PCS250
End housings EG-TS-M...
The unused cable outlet has to be closed
with the included blind plug. The cable
gland is not supplied with the end housing.
Only plastic glands should be used. Metal
glands would need to be included in the
safety measures.
Order No. Type Dimensions (mm) To fit
A B C D E
30.0063 EG-TS-M50 150/4-5 76.5 92 ~7.1 64 M50 TSB250/..., TSS250/..., TID-B250/...
30.0066 EG-TS-M63 91.5 104 ~8 77 M63 TSB250/..., TSS250/..., TID-B250/...
Straight cable outlet
90° cable outlet
Instead of the end housing, the form shroud
WST-TS/150 (30.0021) or WST90-TS/150
(30.0022) may be employed, see main cata-
log primary circuit connectors.
EG-TS-M...
Primary circuit connectors PCS250 9
Accessories
To protect the unmated connectors, degree
of protection IP54. A cord or a chain can be
fitted at the fixing eyelet (B).
Protective cap
SHZ-KP250
W-TS/250
Order No. Type To fit
30.2030 SHZ-KP250 TSB250/..., TSS250/..., TID-B250/..., TAG250
Order No. Type To fit
30.0064 W-TS/250 TSB250/...,TSS250/...
Bracket
10 Primary circuit connectors PCS250
Assembly tools
Order No. Type Nom. Ø pin/socket Description
mm
For power contacts
18.5852 MEK-WZ-12 12 Centring taper
18.3017 MBA-WZ6 12 Extraction tool (pin)
18.3022 MSA-WZ8 12 Extraction tool (socket)
For pilot contacts
18.3003 ME-WZ1,5/2 1.5/1.57/2Insertion tool (pin/socket)
18.3009 MSA-WZ2 2Extraction tool (pin)
18.3008 MBA-WZ2 2Extraction tool (socket)
Insertion and extraction of contacts:
With power sockets use preferably a centring
taper which is inserted in the socket before
assembly. Before inserting the contacts,
immerse the insulation carriers in industrial
alcohol, white spirit or ALRO OL151. Then
insert crimped contacts from the backside
into the contact chambers of the insulator.
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA200, MA201, MA210
www.staubli.com/electrical
6 / 7
2
3
4+5
8 – 91a / 1b
Primary circuit connectors PCS250 11
Crimping tool case CZK2-...
MAIch bin eine Montageanleitung.
Man sollte mich unbedingt le-
sen, bevor man das Produkt ver-
wendet! Ich beinhalte wertvolle
Hinweise zur korrekten Montage
und zum richtigen Einsatz des
Produktes. Im Moment ist die
Schrift zwar ein bischen klein,
aber später geht das dann ganz
gut zu lesen, da die MA dann
Assembly instructions MA306
www.staubli.com/electrical
Pos. Nr. Order No. Type Description
1a 18.3111 CZK2-230 Crimping tool case (incl. shoulder strap and plastic carrying case) 230 V
Content
2 - CZ-B500 Electro hydraulic crimping tool „B500“
3 18.3042 ALI-18 Battery Li-ION – 18 V – 4,0 Ah
4 18.3023 MTB11-25-50 Crimping die 25 mm² / 4 AWG
5 18.3024 MTB13-35-50 Crimping die 35 mm² / ~2 AWG
6 18.3044 ALG2-230 Battery charger 230 V AC
1b 18.3112 CZK2-110 Crimping tool case (incl. shoulder strap and plastic carrying case) 110 / 120 V
Content
2 - CZ-B500 Electro hydraulic crimping tool „B500“
3 18.3042 ALI-18 Battery Li-ION – 18 V – 4,0 Ah
4 18.3023 MTB11-25-50 Crimping die 25 mm² / 4 AWG
5 18.3024 MTB13-35-50 Crimping die 35 mm² / ~2 AWG
7 18.3043 ALG2-110 Battery charger 110 / 120 V AC
Optional Accessories
8 18.3029 MTB09-16-50 Crimping die 16 mm² / 6 AWG
9 18.3025 MTB14,5-50-50 Crimping die 50 mm² / 1/0 AWG
Optional Assembly tools for TSS/TSB150 and TSS/TSB250
18.3022 MSA-WZ8 Extraction tool (pin)
18.3017 MBA-WZ6 Extraction tool (socket)
18.3021 ME-WZ11/38 Insertion tool (pin / socket)
Global presenceof the Stäubli Group
Stäubli Units Agents
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.We reserve the right to modify product specifi cations without prior notice. © Stäubli [email protected] | Photo credits: Stäubli
www.staubli.com
AT R
ob P
CS
250
1101
4079
-en
A
09.2
017
Printed in Switzerland.