24
Pricelist is for Registered Trade Vendors Only. All prices exclude VAT Price File www.marleypipesystems.co.za Effective Date: March 2016 | 2nd Edition Your Value Partner The leader of the pack is back Our Stripe. Your Guarantee.

Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

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Page 1: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

Pricelist is for Registered Trade Vendors Only. All prices exclude VAT

Price File

www.marleypipesystems.co.za

Effective Date: March 2016 | 2nd Edition

Y o u r V a l u e P a r t n e rThe leader of the pack is back

Our Stripe.Your Guarantee.

Page 2: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

Your VALUE Partner

Marley Pipe Systems is the leading manufacturer and distributor of plastic pipes and fittings for reticulation systems, serving the key market segments of the Building, Civils, Mining, Irrigation and Industrial sectors throughout sub-Saharan Africa. We are dedicated to serving our clients with quality solutions, expertise, dedication, passion and integrity and, as an Aliaxis company, we bring solutions, new technology, and expertise on a global level to the local market, ensuring our clients are always ahead of the times. Add to this a commitment to providing only the best in technical support, expertise, integrity and service delivery, and you've got a true Value Partner in Marley Pipe Systems.

Vision

To become the preferred and most respected distributor and manufacturer of quality plastic pipe systems for the Building, Civils, Mining, Irrigation and Industrial markets in sub-Saharan Africa.

Mission

To grow responsibly towards becoming a truly regional (Sub-Saharan Africa) player represented in major centres, manufacturing fast moving product ranges at local plants across the region as well as providing a wholesale offering on group and externally produced products.

VISION | MISSION | VALUES

The long-standing reputation of theMEGAFLEX brand is now combined with Marley’s solid infrastructure,value-added back up support

experience in manufacturing hoseand over 50 years’

www.marleypipesystems.co.za | 0861 MARLEY (627539)

Values

• Integrity

• Honesty

• Passion

• Reliability

• Trust

• Accountability

• Compassion

• Professionalism

• Respect

• Commitment

• Excellence

• Ethics

Y o u r V a l u e P a r t n e r

-1-

Page 3: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

INTRODUCTION TO MEGAFLEX® HOSES

NOTES:

EFFECTIVE:

Marley is proud to introduce the MEGAFLEX range of flexible PVC hoses – now available in our growing product basket. From the brand that is synonymous with durability, quality and unmatched reliability, MEGAFLEX offers a vast selection of flexible hoses specially developed for a wide range of applications, including Mining, Irrigation, Industrial and Domestic.

The long-standing reputation of the MEGAFLEX brand combined with Marley’s solid infrastructure, value-added back up support and over 50 years’ experience in manufacturing hose, is evident in the quality of the hoses which are distinctly marked with the tell-tale MEGAFLEX stripe. Our Stripe, Your Guarantee.

DRAGLINE IRRIGATION HOSES

I772 I779

INDUSTRIAL HOSES

I6001 I6002 I7009 I7019 I7029 I7004

FIRE HOSES

F694 F776

SUCTION & DELIVERY HOSES

IS756 IS866

GARDEN HOSES

DLD25 DHD60DLD20

MINING HOSES

MD500 M4508 M5008 MAS58 M7011 M8003/M8013

IS755YIS754 IS755BIS655

IS867 IS868IS863 IS865

-2-

Y o u r V a l u e P a r t n e r

Page 4: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

GARDEN & DRAGLINE HOSES

NOTES:

EFFECTIVE:

MEGAFLEX I772 Standard Duty

Nominal Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

12875

3 500155

20800

3 200302

251 0004 000561

MEGAFLEX I779SANS 271Heavy Duty

Nominal Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

201 0004 000396

* Available in standard coils of 30m, 36m, 50m and 100m lengths, other lengths on request.

MEGAFLEX DLD20Premium Economy | Yellow stripeWorking pressure of 700 kPaBurst pressure of 2 800 kPa

Internal Diameter (mm)

Mass per metre (g)

20224

12114

MEGAFLEX DLD25 Standard Duty | Orange stripeWorking pressure of 700 kPaBurst pressure of 2 800 kPa

Internal Diameter (mm)

Mass per metre (g)

20267

12141

MEGAFLEX DHD60Heavy Duty | Blue stripeWorking pressure of 1 000 kPaBurst pressure of 4 000 kPaSANS 271

Internal Diameter (mm)

Mass per metre (g)

12194

20365

25530

* Available in 15m, 20m, 30m, 50m and 100m lengths.

MEGAFLEX garden hoses are: • Highly flexible • Easy to coil all year round • UV stabilised • Suitable for: domestic gardens, certain agricultural and industrial applications • Heavy metal free

MEGAFLEX garden hoses have a PVC inner liner and outer cover, reinforced with polyester yarn.

MEGAFLEX Dragline irrigation hoses are: • Longitudinally reinforced to prevent stretching when dragged • Long lasting • Cut and abrasion resistant • UV stabilised • Striped for easy identification

MEGAFLEX Dragline irrigation hoses have a PVC inner liner and outer cover, reinforced with polyester yarn.

INSIST ON THE HOSE WITH THE STRIPE!!

The registered stripe, exclusive to MEGAFLEX, has been designed in a manner which does not allow the printing to weaken the hose construction. Hoses can be specially embossed to suit customers’ require-ments, based on minimum order quantities. All dimensions are nominal.

ASSEMBLY: The fittings must not have sharp edges or barbs. The hose should be fitted using at least one hose clamp.

See section on Hose Assembly.

Y o u r V a l u e P a r t n e r

-3-

Page 5: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

Y o u r V a l u e P a r t n e r

PRODUCT PRODUCT DESCRIPTION

PRICE/M(excl. VAT)CODE

12mm x 20m12mm x 30m12mm x 50m12mm x 100m20mm x 20m20mm x 30m20mm x 50m20mm x 100m

12mm x 20m12mm x 30m20mm x 20m20mm x 30m

12mm x 20m12mm x 30m12mm x 50m12mm x 100m20mm x 20m20mm x 30m20mm x 50m20mm x 100m

12mm x 15m12mm x 20m12mm x 30m20mm x 20m20mm x 30m

12mm x 30m12mm x 50m12mm x 100m20mm x 30m20mm x 50m20mm x100m25mm x 30m25mm x 100m

14mm x 30m20mm x30m20mm x36m20mm x 50m20mm 100m25mm x 30m25mm x 36m

20mm x 30m20mm x 100m25mm x 30m25mm x 100m

DLD20012020DLD20012030DLD20012050DLD20012100DLD20020020DLD20020030DLD20020050DLD20020100

DLD21012020DLD21012030DLD21020020DLD21020030

DLD25012020DLD25012030DLD25012050DLD25012100DLD25020020DLD25020030DLD25020050DLD25020100

DLD26012015DLD26012020DLD26012030DLD26020020DLD26020030

DHD60012030DHD60012050DHD60012100DHD60020030DHD60020050DHD60020100DHD60025030DHD60025100

I772014030I772020030I772020036I772020050I772020100I772025030I772025036

I779020030I779020100I779025030I779025100

PRICE/ROLL(excl. VAT)

----

-----

MEGAFLEX® STANDARD DUTY GARDEN HOSE (WITHOUT FITTINGS) - 8 YEAR DESIGN LIFE

MEGAFLEX® STANDARD DUTY GARDEN HOSE (WITH FITTINGS) - 8 YEAR DESIGN LIFE

MEGAFLEX® PREMIUM ECONOMY HOSE (WITHOUT FITTINGS) - 6 YEAR DESIGN LIFE

MEGAFLEX® HEAVY DUTY GARDEN HOSE SANS 271 (WITHOUT FITTINGS) - 10 YEAR DESIGN LIFE

MEGAFLEX® MEDIUM DUTY DRAGLINE HOSE - 6 YEAR DESIGN LIFE

MEGAFLEX® HEAVY DUTY DRAGLINE HOSE SANS 271 - 10 YEAR DESIGN LIFE

MEGAFLEX® PREMIUM ECONOMY HOSE (WITH FITTINGS) - 6 YEAR DESIGN LIFE

GARDEN HOSES NOTES:

EFFECTIVE:

GARDEN & DRAGLINE HOSES

-4-

R105.57R158.35R263.91R527.83R214.36R321.53R535.89

R1 071.78

R142.02R202.04R255.50R365.10

R129.22R193.82R323.04R646.08R236.50R354.75R591.25

R1 182.50

R138.85R165.85R234.53R274.91R395.41

R242.20R403.66R807.33R461.82R769.70

R1 539.40R663.38

R2 211.28

R311.21R370.23R444.24R617.05

R1 234.10R626.94R752.33

R490.52R1 635.08R696.60

R2 322.00

R5.28R5.28R5.28R5.28R10.72R10.72R10.72R10.72

R6.46R6.46R6.46R6.46R11.83R11.83R11.83R11.83

R8.07R8.07R8.07R15.39R15.39R15.39R22.11R22.11

R10.37R12.34R12.34R12.34R12.34R20.90R20.90

R16.35R16.35R23.22R23.22

Page 6: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

Y o u r V a l u e P a r t n e r

MEGAFLEX Industrial Hoses: • Are flexible • Have high burst and working pressures • Have good resistance to fuels, gases and chemicals • Are heavy metal free

* Refer to PVC chemical resistance chart.* Available in standard coils of 30m lengths.

MEGAFLEX I6001 & I6002 Clear Wall HoseLow-pressure applications such as laboratory tubing, aquariums Chemical and abrasion resistant*. Good clarity

Internal Diameter (mm)

Wall Thickness I6001

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

5 6,3 8 100,8 1,10 1,1 1,2

12,51,6

161,6

20-

25--

Wall Thickness I6002 1,4 2,2 2,2 2,7 2,7 2,8 2,8 3,3

MEGAFLEX I7009 Clear Reinforced HoseHigh-pressure applications such as air, diluted acids and oils Good chemical and abrasion resistance*

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

1 475 1 125 1 050 1 050 1 0505 200 4 500 4 200 4 000 4 000

1 4755 900

1 0504 000

9503 800

8003 600

8 10 12,5 16 206,3 25 32 40 50

113 134 175 232 33595 525 812 1 311 1 826

750

R1.55 R2.01 R2.58 R3.49 R5.62 R7.19 R8.40

R2.31 R4.60 R5.75 R8.83 R10.20 R13.46 R15.58 R24.10

R8.30 R9.83 R12.75 R17.01 R22.36R7.10 R37.64 R53.52 POA POA

3 000

MEGAFLEX I7019 Fuel HoseGood resistance to fuel, diesel and gas* Cut and abrasion resistant

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

1 300 1 125 1 0505 200 4 500 4 200

1 4755 900

8 10 126POA POA POA POA

116 140 18593

NOTES:

EFFECTIVE:

INDUSTRIAL & FIRE HOSES

PRICE/M (excl. VAT)

-5-

Page 7: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

-6-

Y o u r V a l u e P a r t n e r

GARDEN HOSES NOTES:

EFFECTIVE:

INDUSTRIAL & FIRE HOSES

* Refer to PVC chemical resistance chart.

MEGAFLEX I7029 SANS 1156 Orange LP Gas Hose Good resistance to fuel, diesel and gas* | Cut and abrasion resistant

Outside Diameter (mm)

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

11 131 300 1 1255 200 4 500

91 4755 900

8 106

POA POA

135 167110

MEGAFLEX I7004 Air and Water HoseGood oil and chemical resistance | Cut and abrasion resistant Applications: Air lines, Air tools, Coolant Lines and Spraypaint Lines

Nominal Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

1 800 1 7007 200 6 800

2 000

6 8 10

8 000166 207109

1 7006 800

12

262

MEGAFLEX F694 Fire Reel Hose10-year design life | Specially designed for the fire fighting industryFeatures a heavy duty nylon reinforcing to withstand the high pressure encountered inmunicipal mains | EN 694

Nominal Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

1 0504 200

20

331

MEGAFLEX F776SANS 1086 | 10-year design life | Specially designed for the fire fighting industryFeatures a heavy duty nylon reinforcing to withstand the high pressure encountered in municipal mains

Nominal Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g)

1 700POA R22.75

6 800

12

265

1 5006 000

20

414* Available in standard coils of 30m lengths.

R10.01

R6.83 R9.95

R11.83 R14.19

R18.57

Page 8: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

-6-

SUCTION & DELIVERY HOSES

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e r

MEGAFLEX suction and delivery hoses are specifically designed for the suction of liquids and mixtures for various applications in the Agricultural, Building, Mining and Fishing industries.

MEGAFLEX suction and delivery hoses feature: • Ability to withstand up to 99% vacuum • Full flow, smooth bore • Ultra-violet stabilisation • Temperature range of 0˚C to 60˚C

MEGAFLEX suction and delivery hoses have a rigid PVC core, co-extruded with a flexible PVC outer cover, which is spirally wound to form a reinforced hose.

MEGAFLEX IS655 Standard Duty Yellow clearGood flexibility | Lightweight

Nominal Dimensions (mm)

Internal Diameter

Mass per metre (g)

Bending Radius (mm)

% Vacuum

32 40 50 64 75

540 635 747 1 281 1 57360 80 105 135 18099

25

3124099 99 99 99 99

100

2 73129599

MEGAFLEX IS755 Medium Duty Black: Additional UV stabilisation Flexible and abrasion resistant

Nominal Dimensions (mm)

Inside Diameter

Mass per metre (g)

Bending Radius (mm)

32 40 50 64 75

657 818 1 004 1 418 1 88270

25

39345 90 110 150 210

100

3 000350

% Vacuum 9999 99 99 99 99 99

MEGAFLEX IS754 Ducting Hose - Grey Light Duty | Extremely flexible hose. Suitable for ducting of chemical fumes, ventilation, air conditioning or light duty dust extraction applications

Nominal Dimensions (mm)

Internal Diameter

Mass per metre (g)

32 40 50 64 75

394 409 589 770 875

25POA POA POA POA POA POA POA225

100

1 000

125

1 670

150

1 900

* Available in standard coils of 30m lengths.

-7-

R23.65

R27.74 R46.09 R57.20 R68.80 R98.76 R139.40 R207.72

R147.03

R30.99 R36.50 R43.00 R71.92 R87.39 R152.17

POA

Page 9: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rSUCTION & DELIVERY HOSES

MEGAFLEX IS756 Medium Duty Flexible and abrasion resistant Yellow clear

Nominal Dimensions (mm)

Internal Diameter

Mass per metre (g)

Bending Radius (mm)

% Vacuum

32 40 50 64 75

553 779 999 1 280 1 71665 90 110 150 20099

25

4524599 99 99 99 99

100

2 88730599

150

6 10070099

MEGAFLEX IS866 Heavy DutyAbrasion and crush resistant

Nominal Dimensions (mm)

Inside Diameter

Mass per metre (g)

Bending Radius (mm)

32 40 50 64 75

723 941 1 177 1 761 2 053120

25

43680 170 250 350 400

100

3 331500

% Vacuum 9999 99 99 99 99 99

125

5 2191 000

95

150

6 8661 500

95

200

12 5562 000

90

250

15 6872 500

85

* Available in standard coils of 30m lengths.

MEGAFLEX IS863 Medium Duty White Super Flexi Highly flexible Lightweight

Nominal Dimensions (mm)

Internal Diameter

Outside Diameter

Mass per metre (g)

Bending Radius (mm)

% Vacuum

125 150 200 250

4 580 4 726 7 960 11 275800 900 1 000 1 50096

100

R24.97 R38.73 R45.76 R56.12 R71.77 R96.73 R176.19 R347.26

R52.76 R58.21 R72.77 R93.69 R135.72 R159.91 R258.49 R381.82 R442.98 R928.26R1158.85

R170.45 R201.00 R356.42 R627.18 R673.75

2 87580098 95 90 90

136 159 210 266111

-8-

Page 10: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

-6-

SUCTION & DELIVERY HOSES

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e r

MEGAFLEX IS867 Fuel ResistantGood resistance to fuels and gases - refer to PVC chemical resistance chart

Nominal Dimensions (mm)

Internal Diameter

Mass per metre (g)

Bending Radius (mm)

32 40 50 64

702 864 1 178 1 779120

25

41880 170 250 350

75

2 077400

% Vacuum 9999 99 99 99 99

100

3 24650099

MEGAFLEX IS868 Non-toxicSpecially formulated for the conveyance of food products

Nominal Dimensions (mm)

Inside Diameter

Outside Diameter

32 40 50 64 7525 100

41 49 60 76 8732 115

125

140

150

170

200

221Mass per metre (g)

Bending Radius (mm)

695 849 1 136 1 748 2 046120

41080 170 250 350 400

3 192500

% Vacuum 9999 99 99 99 99 99

5 1761 000

95

7 3081 500

95

8 6262 000

90

MEGAFLEX IS865 Extra-heavy Duty Abrasion resistant

Nominal Dimensions (mm)

Internal Diameter

Outside Diameter

Mass per metre (g)

Bending Radius (mm)

% Vacuum

125 150 200 250

5 131 6 824 12 553 15 5831 500 1 500 2 000 2 500

97

100

POA POA POA POA POA POA POA

R28.33 R49.43 R60.31 R80.13 R114.49 R143.42 R212.02 R342.87 R474.45 R573.96

R201.20 R300.90 R405.52 R731.62 POA

3 36750099 95 90 85

141 171 230 282116

* Available in standard coils of 30m lengths.

-9-

Page 11: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

MEGAFLEX mining hoses were specially developed for South African mining conditions and are used for a range of applications including: Compressors, Jack Hammers, Pneumatic Tools, High-pressure Air and Water Conveyance, and Explosives Loading.

MEGAFLEX mining hoses are manufactured with: PVC inner liner, polyester reinforcing, PVC outer cover. MEGAFLEX mining hoses are: long lasting, lightweight, flexible, cut and abrasion resistant, oil resistant and non-absorbent, tested for high burst pressures and able to withstand temperatures ranging from 0˚C to 60˚C.

WARNING: As temperatures increase, pressure ratings decrease.

MD500 ORANGE MINING HOSE SANS 1086Standard Duty

Nominal Dimensions

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

12 20 25 32 50

1 700 1 500 1 400 1 000 8756 800 6 000 5 600 4 000 3 500256

10

1 7006 800185 415 586 852 1 936

M4508 BLUE MINING HOSESANS 1086 Medium Duty

Nominal Dimensions

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

12 20 25 32

1 700 1 500 1 400 1 0006 800 6 000 5 600 4 000259

10

1 7006 800185 415 586 852

M5008 GREEN MINING HOSESANS 1086Heavy Duty

Nominal Dimensions

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

12 20 25 32 40

1 700 1 500 1 400 1 000 8806 800 6 000 5 600 4 000 3 500277

10

R8.19 R11.34 R18.19 R25.14 R37.04 R81.98

R8.63 R11.77 R19.18 R26.12 R38.50

R8.74 R12.05 R24.46 R27.44 R40.65 R60.34 R86.511 7006 800199 578 646 947 1 313

50

8803 5002 053

* Available in standard coils of 30m lengths.

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rMINING HOSES

-10-

Page 12: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

PRICE/M (excl. VAT)

-10--6-

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e r

MAS58 YELLOW ANTI-STATIC HOSEAnti-static inner liner. Compliance with BS 2050/1978 Resistance requirements of 3x103 to 1x106 n/m

Nominal Dimensions

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

25

1 4005 600

12POA POA POA

1 7006 800264 603

50

8803 5001 918

M7011 RED ROCK DRILL HOSEHigh burst and working pressures. Extra polyester reinforcingFor use with air compressors in construction works, quarries and heavy duty miningapplications

Nominal Dimensions

Internal Diameter (mm)

Working Pressure (kPa)

Burst Pressure (kPa)

Mass per metre (g) (nominal)

12

3 00012 000

10

3 00016 800

300 367

20

2 2509 000699

25

2 0008 000943

32

1 7507 0001 421

40

1 6006 4001 892

50

1 6006 4002 575

ANTI-STATIC LOADING HOSEAnti-static and semi-conductive. Compliance with BS 2050/1978 resistance requirements of 3x103 to 1x106 n/m

2326253028222631

Description Nominal InternalDiameter (mm)

Nominal OutsideDiameter (mm)

M8003: Smooth

M8003: Smooth

M8013: Ribbed Heavy Duty

M8013: Ribbed Heavy Duty

M7012: Red Reinforced Flexible

M7022: Black Reinforced

M7022: Black Reinforced

M7022: Black Reinforced

16 POAPOA

POA

POA

R15.50R12.95 R31.29 R40.41 R59.90 R81.61 R105.97

R41.25R55.98

R24.43R33.24

,

20162020162025

* Available in standard coils of 30m lengths.

MINING HOSES

-11-

Page 13: Price File - AutoSpecmedia.autospec.com/za/marleypiping/megaflexhose.pdfPRICE/M (excl. VAT) Y o u r V alu e P a r t n e r MEGAFLEX Industrial Hoses: • Are flexible • Have high

Hoses consist of: • Liner - Manufactured with flexible PVC. Resistance to medium being conveyed. Temperature range is -20° to +60°C. Can be conductive, non-conductive or anti-static. • Reinforcing - Manufactured with high density polyester. Resists pressure. Types of reinforcing include polyester yarn, spiral rigid PVC, nylon, static wire, colour trace, tyre cord, rayon and kevlar. • Cover - Manufactured with flexible PVC. Protects the reinforcing and resists the outer elements. The cover can have the following properties: abrasion resistance, UV resistance, weather resistance coloured, chemical resistance and heat resistance.

OUTER COVER

INNER TUBE

REINFORCEMENTLAYERS

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rHOSE CONSTRUCTION

The fittings must not have sharp edges or barbs. The hose should be fitted using at least one hose clamp.

INCORRECT

CLAMP

CORRECT

CLAMP

-12-

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STANDARD METAL NOZZLE FOR TUBING

A

D D

E E E E C

D B

F G H J

M

LK SABS 1156-2Org.222-EC/00-07

STANDARD METAL NOZZLE FOR HOSE

SABS 1156-2Org.225-EC/00-07

A

B

C E FD

G H

-10--6-

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rHOSE CONSTRUCTION

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m(emuloV)snollag,teefcibuc,sertil(emuloV 3, cubic yards, gallons)

Litre (dm3) Cubic feet Gallons (US) Gallons (Imp) Cubic metres Cubic yards Gallons (US) Gallon (Imp)

1 0,0353147 0,264171 0,219969 1 1,30795 264,171 219,96928,3168 1 7,480456 6,2288 0,76455 1 201,974 168,1783,78542 0,133682 1 0,83268 0,003785 0,00495115 1 0,832684,54609 0,160544 1,20094 1 0,00454609 0,0059461 1,20094 1

Volume (m3, acre feet, morgen feet, gallons) Flow

M3 (kilolitre) Acre feet Morgen feet Gallons (Imp) Litre/second m3/second ft 3/second Gal (Imp/min)

1 0,00081071 0,000383038 219,969 1 0,001 0,0353147 13,198141233,48 1 0,47247 271328 1000 1 35,3147 13198,142610,71 2,11654 1 574275 28,3168 0,0283168 1 373,73

0,00454609 0,000003686 0,0000017413 1 0,0757682 75,7682 x 106 0,002676 1

Force

Newton Kilogram - Force Metric ton - Force Pound - Force Ton (2000 Ib) Force Ton (2240 lb) Force

1 0,101972 0,101972 x 103 0,274809 0,112405 x 105 0,10036 x 103

9,80665 1 103 2,20462 1,10231 x 103 0,984206 x 103

9806,65 1000 1 2204,62 1,10231 0,9842064,44822 0,453592 0,453592 x 103 1 0,0005 0,446429 x 103

8896,44 907,184 0,907184 2000 1 0,8928589964,02 1016,05 1,01605 2240 1,120 1

Pressure

Pascal Bar Kilogram Pound force Metre head Foot head Ton (2000 Ib) Ton (2240 Ib)force/cm 2 per inch2 of water of water force/in 2 force/in2(Newton/m2)

1 10-5 0,101972 x 10-4 0,145038 x 10-3 0,101972 x 10-3 0,33455 x 10-5 0,072519 x 10-6 0,064749 x 10-6

105 1 1,01972 14,5038 10,1972 33,455 0,0072519 0,006474998,0665 x 103 0,980665 1 14,2233 10 32,8084 7,11167 x 10-3 6,34971 x 10-3

6894,76 0,0689476 0,070307 1 0,70307 2,306727 0,0005 0,446429 x 10-3

9,80665 x 103 0,0980665 0,1 1,42233 1 3,28084 0,711167 x 10-3 0,634971 x 10-3

2,98898 x 103 0,0298898 0,03048 0,433515 0,3048 1 0,21676 x 10-3 0,193533 x 10-3

13,7895 x 106 137,895 140,614 2000 1,40614 x 103 4,61332 x 103 1 0,89285815,4443 x 106 154,433 157,488 2240 1,57488 x 103 5,16692 x 103 1,120 1

Length

Metres Kilometre Miles Yards Feet Inches Cape Feet

1 0,001 0,621372 x 10-3 1,09361 3,28084 39,3701 3,1760341000 1 0,621372 1093,61 3280,84 39370,1 3176,034

1609,3489 1,609343 1 1760 5280 63360 5111,33040,9144 0,0009144 0,0005682 1 3 36 2,9041650,3048 0,0003048 0,0001894 0,333333 1 12 0,9680550,0254 0,0000254 0,00001578 0,0277778 0,083333 1 0,080671

0,314852 0,000314852 0,00019564 0,34433 1,0329999 12,395888 1

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rCONVERSION FACTORS

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-14-

KPA to PSI (1 kPa = ,145 psi)

PSI to KPA (1 psi = 6,89 kPa)

Imperial = Inches | Metric = Millimetres (mm)

PRESSURE CONVERSIONS

1/16”1,5

ImperialMetric

1/8”3,1

3/16”4,7

1/4”6,3

5/16”7,9

3/8”9,5

7/16”11,1

1/2”12,7

9/16”14,2

5/8”15,8

11/16”17,4

3/4”19,0

7/8”22,2

15/16”23,8

1”25,4

11/4”32,6

ImperialMetric

2”50,8

21/2”53,5

3”76,2

4”101,6

5”127,0

6”152,4

8”203,2

10”254,0

12”304,8

14”355,6

11/2”38,1

100200300400500600700800900

1 0002 0003 0004 0005 0006 0007 0008 0009 000

10 00020 00030 00040 00050 00060 00070 00080 00090 000

100 000200 000300 000

0,10,20,30,40,50,60,70,80,91,02,03,04,05,06,07,08,09,0102030405060708090

100200300

123456789

102030405060708090

100200300400500600700800900

1 0002 0003 000

14,529,043,558,072,587,0

101,5116,0130,5145,0290,1435,1580,2725,2870,21 0151 1601 3051 4502 9014 3515 8027 2528 702

10 15311 60313 05314 50429 00843 511

Kilo Pascals

(kPa)

Pounds per square inch

(psi)

Bar(Bar)

Mega Pascals(MPa)

102030405060708090

100200300400500600700800900

1 0002 0003 0004 0005 0006 0007 0008 0009 000

10 00020 00030 000

68,9137,9206,8275,8344,7413,7482,6551,6620,5689

1 3792 0682 7583 4474 1374 8265 5166 2056 895

13 79020 68427 57934 47441 36948 26355 15862 05368 948

137 895206 843

0,070,140,210,280,340,410,480,550,620,71,42,12,83,44,14,85,56,26,9

13,820,727,634,541,448,344,262,168,9

147,9206,8

0,71,42,12,83,44,14,85,56,26,913,820,727,634,541,448,355,262,168,9137,9206,8275,8344,7413,7482,6551,6620,5689

1 3792 068

40 000 275 790 275,8 2 758

Pounds per square inch

(psi)

Bar(Bar)

Mega Pascals(MPa)

Kilo Pascals

(kPa)

-10--6-

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rSIZE & PRESSURE CONVERSION

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Chemical Concentration Temperature Chemical Concentration Temperature20°C 55°C 20°C 55°C

Acetate Solvents Barium HydroxideAcetic Acid 10%Acetic Acid Glacial BenzeneAcetone BenzineAcrlylonitrile Bordeaux MixtureAdipic Acid BoraxAlcohol Butyl Boric AcidAlcohol EthylAlcohol Isorpopyl Bromine TracesAlcohol Methyl Butyl AcetateAlcohol Acetate Calcium HydroxideAluminium Chloride Calcium HypochlorideAluminium Hydroxide Carbonic AcidAluminium Sulfate Carbon DioxideAllyl Chloride Carbon Disulphite

Ammonia 0.88 S.G. (Aqueous) Carbon Monoxide

Ammonia Dry Gas Carbon TetrachlorideAmmonia Liquid CaseinAmmonium Chloride Chlorine Dry GasAmmonium Hydroxide Chlorine Wet Gas

Animal Oils Chlorine WaterAmyl Acetae Chlorobenzene

Aniline Oils Chlorinated Hydrocarbons

Aromatic Hydrocarbons ChloroformAsphalt Chromic Acid 10%ASTM Fuel A Citric AcidASTM Fuel B Coal TarASTM # 1 Oil Copper ChlorideASTM # 3 Oil Copper NitrateBarium Chloride Copper Sulphate

Recommended Recommended with restrictions Not recommended Non-toxic OQ

The information in this chart is based on knowledge and experience of MEGAFLEX and is intended as a guide and not as a guarantee. We cannot assure the perfect performance of the hoses as this depends on many factors such as working pressure, pressure picks, fluid, ambient temperature, fluid temperature, concentration, duration of exposure, etc.

The data contained herein is for information purposes only and does not enlarge, amend or imply any warranty other than provided by the manufacturer with the product. Any use of the product not in conformance with the manufacturer’s instructions may be dangerous.

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rCHEMICAL RESISTANCE GUIDE

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NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rCHEMICAL RESISTANCE GUIDE

Chemical Concentration Temperature Chemical Concentration Temperature20°C 55°C 20°C 55°C

Cottonseed Oil FluorineCreosote Formaldehyde 40%Cresol Formic Acid 40%Cresylic Acid Formic Acid 50%Cyclohexane Formic Acid 100%Cyclohexanone Fuel OilDDT Weed Killer Glacial Acetic AcidDetergent Synthetic GlucoseDevelopers Photographic GlycerineDextrin Grape SugarDextrose GreaseDibutyl Phthalate HeptaneDichlorobenzene HexaneDiesel Oil Hydrobromic AcidDiethylene Glycol Hydrochloric Acid 10%Diethyl Ether Hydrochloric Acid 40%Di-isodecyl Phthalate 10%Dicotyl Phthalate 40%

Emulsions PhotographicEthyl Acetate Hydrogen PeroxideEthylene Dichloride Hydrogen SulphideEthylene Glycol Iso-octanFatty Acid Isopropyl AcetateFerric Chloride KeroseneFerric Sulphate KetonesFerrous Chloride Lactic Acid 10%Ferrous Sulphate Lactic Acid 100%Fixing SolutionPhotographic Lacquer Solvents

Recommended Recommended with restrictions Not recommended Non-toxic OQ

The information in this chart is based on knowledge and experience of MEGAFLEX and is intended as a guide and not as a guarantee. We cannot assure the perfect performance of the hoses as this depends on many factors such as working pressure, pressure picks, fluid, ambient temperature, fluid temperature, concentration, duration of exposure, etc.

The data contained herein is for information purposes only and does not enlarge, amend or imply any warranty other than provided by the manufacturer with the product. Any use of the product not in conformance with the manufacturer’s instructions may be dangerous.

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Chemical Concentration Temperature Chemical Concentration Temperature20°C 55°C 20°C 55°C

Linseed Oils Sodium Hydroxide(Caustic Soda) 10%

Magnesium Chloride Sodium Hydroxide(Caustic Soda) 50%

Magnesium Hydroxide Sodium CyanideMagnesium Sulphate Soybean OilMalic Acid Stearic AcidMethyl Acetate StyreneMethyl Bromide Sulphur Dioxide DryMethyl Ethyl Ketone Sulphur Dioxide MoistMethylene Chloride Sulphur Dioxide LiquidMineral Oils Sulphuric Acid 45%Monochlorobenzene Sulphuric Acid 60%Naphtha Sulphuric Acid 98%Naphthalene Sulphurous Acid 30%Nitric Acid 10% Tannic AcidNitric Acid 40% Tartaric AcidNitric Acid 70% TetrahydrofuranNitrobenzene TolueneNitrogen Fertilizers TrichlorethyleneOleic Acid TriethanolamineOxalic Acid Tricresyl PhosphatePalmitic Acid Turpentine

UreaPentane VinegarPerchloroethylene Vinyl AcetatePhenol Vinyl ChloridePhosphoric Acid WaterPitch WinePotassium Hydroxide XylenePropane Zinc ChlorideSea Water Zinc Sulphate

Recommended Recommended with restrictions Not recommended Non-toxic OQ

The information in this chart is based on knowledge and experience of MEGAFLEX and is intended as a guide and not as a guarantee. We cannot assure the perfect performance of the hoses as this depends on many factors such as working pressure, pressure picks, fluid, ambient temperature, fluid temperature, concentration, duration of exposure, etc.

The data contained herein is for information purposes only and does not enlarge, amend or imply any warranty other than provided by the manufacturer with the product. Any use of the product not in conformance with the manufacturer’s instructions may be dangerous.

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rCHEMICAL RESISTANCE GUIDE

-18-

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NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rFLEXIBLE PVC HOSE

20°C 40°C 60°CBenzyl Alcohol L P PButanol G** L PEthanol G** L PGlycerine G G LGlycol G G LMethanol G** L PAcetaldehyde G L PAcetone G G** LBenzaldehyde G L PCyclohexanone G L PFormaldehyde G L PMethylethylketone G G LMethylisobutylketone G G LPhenols P P PCarbon Tetrachloride PMethyl Bromide G PMethyl Chloride G PPerchlorethylene L PTrichlorethylene L PTrichlorethane L PAmyl Acetate G G GButyl Acetate G G GDiethyl Ether GDioctylphosphate G G GDioctylphthalate G G GEthyl Acetate G G GFatty Acid Esters G G GMethyl Acetate G G GMethyl Sulphate G LTributylphosphate G G GTricresylphosphate G G G

20°C 40°C 60°CAnethole GCarbon Disulphide G* L* PDiacetone Alcohol G G** LEthylene Chlorhydrin P PEthylene Oxide G G LFurfuryl Alcohol G G** LGlucose G G GLead Tetraethyl GBeer GCider GCoal Gas G GCrude Petroleum Oil G G G**D.D.T. Preparation GFruit Juices G GGas Oil G G G**Greases G G GHigh Octane Petrol G G G**Hydroxy QuinolineKerosene G G G**Linseed Cake G G GMilk G G GMustard GNormal Petrol G G G**Oil of Turpentine G G G**Oils G G GSoap Solution G G GSolutions or Emulsions of 2-4DSolvent Naphtha G G G**Stearin G G GVinegar G G GWine G

G = Good *Slight BrowningL = Low ** Swelling ActionP = Poor

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NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e r

Head loss (m

/100m)

Pressure drop in (kPa) = Head loss in (M

) x 9,81

50 mm

38 mm

32 mm

25 mm

20 mm

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90100

200

300

400500600700800900

1000

12 mm

10 mm

1

2

3

4

5

6

7

8

9

10

20

30

40

50

60

70

8090

100

120

Flow Rate (Lines/min)

MEGAFLEX FRICTION LOSS CHART

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Abrasion: The wearing away by friction.Acid resistance: The ability to resist the action of identified acids within specific limits of concentration and temperature.Adhesion: The strength of bond between layers.Ambient temperature: The temperature of the atmosphere or medium surrounding the object under consideration.Bend radius: The radius of a bent section of hose measured to the innermost surface of the curved portion.Bore: The internal diameter of a hose.Braid: A continuous sleeve of interwoven single or multiple strands of yarn or wire.Braided hose: Hose in which the reinforcing material has been applied as interlaced spiral strands.Brand: A mark or symbol identifying or describing the product and/or manufacturer may be embossed, inlaid or printed.Burst: A rupture caused by internal pressure.Carcass: The fabric, cord or rigid PVC reinforcing section of a hose between the liner and cover.Collapsible hose: A soft wall hose used for discharge only.Compound: The mixture of PVC and other materials, which are combined to give the desired properties when used in the manufacture of a product.Corrugated hose: Hose with an appreciable and regular variation in wall thickness in the form of a continuous spiral groove.Cover: The outer material covering the hose.Cut resistant: The characteristic of withstanding the cutting action of sharp objects.Delivery Hose: Hose used for transferring conveyant under pressure.Extruded: Forced through the shaping die of an extruder. May be solid or cross section.Filler: Any compounding material, usually in powder form, added in a substantial volume to improve quality or lower cost.Flexibility: The ability of a hose to be flexed, bent or bowed without loss of serviceability.Hardwall: A hose containing a rigid PVC core to resist suction/vacuum.Hose: A flexible conduit of circular cross section, usually consisting of liner, reinforcement and cover.ID: Abbreviation for inside diameter.Kinking: A temporary or permanent distortion of a product, induced by winding or doubling upon itself.Liner: The innermost continuous PVC element of a hose.Mandrel: A form, generally of elongated round section, used for size and to support hose during fabrication.Minimum bend radius: The minimum radius to which the hose can be used without kinking or damagingthe reinforcement.OD: The abbreviation for outside diameter.Oxidation: The reaction of oxygen on a product, usually evidenced by a change in the appearance or feel of the surface.Ozone resistance: The ability to withstand the deteriorating effects of ozone.Pitch: The distance from one point on a helix to the corresponding point on the next turn of the helix, measured to the axis.Plasticiser: A compound ingredient, which can change the hardness, flexibility or plasticity of an elastomer.Proof pressure test: A non-destructive pressure test applied to a hose to determine its reliability at normal workingpressures by applying pressure which exceeds the manufacturer’s rated working pressure.Recovery: The degree to which a hose returns to its normal dimension or shape after being distorted.Reinforcement: The strength members, consisting of fabric, cord and or metal, rigid PVC of a hose.Safety factor: The ratio used to establish the working pressure based on the average burst strength of the hose.Softwall: A hose containing only PVC and fabric reinforcement with no rigid material present.Static wire: A wire incorporated in a hose to conduct static electricity.Suction hose: A hose used for transferring conveyant under conditions where a partial vacuum is encountered.Tensile strength: The maximum tensile stress applied while stretching a specimen to rupture.Tolerance: The upper and lower limits between which a dimension must be held.Tube: See liner.Weathering: The surface deterioration of a hose cover during outdoor exposure, such as cracking.Working pressure: The maximum pressure to which the hose will be subjected, including momentary surgeincreases in pressure which can occur during service.

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rGLOSSARY OF FLEXIBLE HOSE TERMINOLOGY

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Introduction:In determining the correct hose for a particular application, it is vitally important to obtain the correct information.

Below is a general guide of questions to ask:

Size - I.D.? (Internal diameter)

O.D.? (Outside diameter) where necessary

Imperial or metric?

Hose length?

Temperature - Inside medium?

Outside medium?

Intermittent?

Constant?

Pressure - Working pressure?

Including potential surges.

Burst pressure?

Suction?

Application - Suction?

Delivery?

Outside influences?

Medium - What is being conveyed?

Chemicals - refer to chemical resistance chart!!!

Outside medium?

?

Abrasions - Internal or external?

Flexibility required?

Non-conductive?

Anti-static?

Flame resistant?

Hose currently in use?

NOTES:

EFFECTIVE:

Y o u r V a l u e P a r t n e rHOSE APPLICATION

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www.marleypipesystems.co.za

CONTACT US!

Building Head Office (Nigel)

1 Bickley Road, Pretoriusstad, NigelTel: +27 11 739 8600

Fax: +27 11 739 [email protected]

Branch Offices

Bloemfontein: +27 51 434 2331/5Cape Town: +27 21 045 0050

Durban: +27 31 791 5800East London: +27 43 726 6505

George: +27 44 874 1160Jet Park (MEGAFLEX): +27 11 823 1160

Klerksdorp: +27 87 295 0989Namibia: +264 61 226590

Nelspruit: +27 13 753 2571Polokwane: +27 15 292 4141

Port Elizabeth: +27 41 045 0998Zimbabwe +263 772 229 940

Agents:

Contract Supplies (Botswana): +267 392 2922RJ Rogers (Namibia): +264 612 37201

Mining & Industrial Head Office (Rosslyn)

1 Piet Pretorius Street, Rosslyn, PretoriaTel: 0861 MARLEY (627539)Alternative Tel: +27 12 045 [email protected]

Y o u r V a l u e P a r t n e r

Rev. 01 | 01/06/2015