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Preventative maintenance oil & lubrication guide macneil Wash systemsrev a: may 2014
monthly1. Grease 3 pivot arm bearings. (2 on main arm, 1 on secondary arm)
Weekly1. Lubricate air cylinder rods with spray-on lubricant. (Fluid Film is recommended)2. Grease rod ends.3.Checkoillevelsinoilreservoirsandfillifneeded.
monthly1. Check oil level on Heco
gear reducer and inspect outputshaftsealforleaks.
yearly1. Change oil in Heco gear reducer.
yearly1. Change oil in Heco gear
reducer.
monthly1.Lubricatecall-upforkcylinderswith spray-on lubricant. (Fluid Film is recommended)2. Check oil level on Heco gear reducer andinspectoutputshaftsealforleaks.
daily1. Grease slider carriage and take-up drum.(3fittings)2.Checkrollersfordamageandwear.
Clean conveyor pit regularly. daily
1.Hosedownallgritfromconveyorandfloorarea.
monthly1.Checkallrodendsandcylindermountsfortightness.2.Greaseallrodendsandlubricateflowcontrols.3.Inspectallhoses,airlinesandwatersuppliesforleaks.4.Inspectallbrushesfordamagedormissingfoam.
all tunnel equiPment
back room equiPment
biannually1. Change pump oil.
(firstchangeafter100hoursofoperation)
monthly1. Check pump oil level.
PumPing stations
Weekly1. Check oil level on
airlineandfillifneeded.
Wcc
daily1.Drainwateroutofall
air line water traps.2. Drain compressor tank.
misc. back room
daily1. Check nozzle tips to ensure
they are operating properly.
magnum Wheel blasters
annually1. Inspect blower
impellersforsignsofstresscracks.
daily1. Check inlet
screen and remove any debris.Listenforunusual noise or vibration, and inspect impellers (eachfan).
tech 21 dryers
rg-440 conveyor
rs-701 WraP-arounds Weekly1. Check chain tension and
stretch.2.Lubricatecall-upfork
cylinders with spray-on lubricant. (Fluid Film is recommended)
daily1.Greasesafetydoor
atbothendsofconveyor.
2.Greasecall-upfork.(2fittings)
3.Checkrollersfordamage and wear.
Xr1000 conveyor
daily1. Clean lenses and check
alignment. (both sides)
Photo eyes
daily1. Clean nozzles regularly. Check
allnozzlesforproperspraycoverage.
all Water & solution arches
daily1.Greasebrushshaftbearings.(1pointperside)2. Grease pivot arms. (4 points per side)
Weekly1. Lubricate air cylinders on both sides with spray-on
lubricant. (Fluid Film is recommended)
Wheel boss & gloss boss
Weekly1. Grease pivot bearings (two underneath cover).2. Lubricate air cylinders with spray-on lubricant. Cylinder is protected. (Fluid Film is recommended)
rs-301 & rs-400 side Washers
daily1.Inspectforproperbrushrotation.
Clean nozzles regularly.
monthly1.Greasepivotarm&brushshaft
bearings (electric).
rs-1000 toP brush
monthly1. Clean the correlator rollers and
correlator pit.
Weekly1.Checkrollersforsmoothrotation.
correlator
Weekly1. Lubricate Wheel Blaster
air cylinders with spray-on lubricant. (Fluid Film is recommended)