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Safety Service

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Risk

evaluationSafety level

evaluation

Definition of

safety

products

Supply of

safety

components

News

about

directives

Periodical

device

inspection

Training

and

information

Installation

supervision

and testing

Control of

electric parts

CE

Marking

MACHINE

Safety Service

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Il Safety ServiceIl Safety ServiceWe can offer:We can offer:

�� Tailor made solutionsTailor made solutions

�� Support throughout the machine lifecycleSupport throughout the machine lifecycle

�� Seamless safety complianceSeamless safety compliance

We can help protect your businessWe can help protect your business

Accidents in the workplace can cause major problems for your busAccidents in the workplace can cause major problems for your business, ranging from iness, ranging from

possible legal action through lost production to impacts on stafpossible legal action through lost production to impacts on staff morale, corporate f morale, corporate

reputation and profitability. With TechnoGR Safety Services by yreputation and profitability. With TechnoGR Safety Services by your side, you have a headour side, you have a head

start in protecting your business.start in protecting your business.

We know legislation We know legislation

Our knowledge of safety regulation is wide. We know the whole raOur knowledge of safety regulation is wide. We know the whole range from European directives to nge from European directives to

local health and safety standards. We provide advice based on oulocal health and safety standards. We provide advice based on our inr in--depth knowledge of the issues: depth knowledge of the issues:

advice that is clear, practical and designed to ensure your totaadvice that is clear, practical and designed to ensure your total compliance at all times, and the risk for l compliance at all times, and the risk for

senior management is reduced to a minimum.senior management is reduced to a minimum.

Safety Safety –– because you carebecause you care

In the 21st century, manufacturers must ensure the safety and seIn the 21st century, manufacturers must ensure the safety and security of everyone affected by their curity of everyone affected by their

business activity. Itbusiness activity. It’’s an ethical as well as a legal requirement in the industrial wos an ethical as well as a legal requirement in the industrial world. Our specialists in rld. Our specialists in

TechnoGR Safety Services offer a full safety service package. WeTechnoGR Safety Services offer a full safety service package. We support you and your machines support you and your machines

during their whole lifecycle, to create a safer industrial worldduring their whole lifecycle, to create a safer industrial world and give you peace of mind.and give you peace of mind.

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Keep total cost of ownership under control, today and tomorrow Keep total cost of ownership under control, today and tomorrow

We know that it is important that you get We know that it is important that you get –– and pay for and pay for –– only those services that you need to comply only those services that you need to comply

fully with safety regulations. Our service is tailorfully with safety regulations. Our service is tailor--made for you made for you -- as wide as necessary and as as wide as necessary and as

uncomplicated as possible.uncomplicated as possible.

Creating a safe industrial world Creating a safe industrial world ……with a strong partner throughout the complete machine with a strong partner throughout the complete machine

lifecyclelifecycle

A tailorA tailor--made portfolio of solutions, based on proven TechnoGR safety expmade portfolio of solutions, based on proven TechnoGR safety expertiseertise

Il Safety ServiceIl Safety Service

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RISKS ASSESSMENTRisk

evaluation

This basic procedure in machine safety is used to identify the hThis basic procedure in machine safety is used to identify the hazards, estimate the risk azards, estimate the risk

for the users, and decide on the need for risk reduction. We offfor the users, and decide on the need for risk reduction. We offer risk assessment in er risk assessment in

accordance with:accordance with:

•• Machine Directive (2006/42/EC Machine Directive (2006/42/EC -- Annex I)Annex I)

•• Worker Protection Directive (99/92/ECWorker Protection Directive (99/92/EC

•• Low Voltage Directive (2006/95/EC)Low Voltage Directive (2006/95/EC)

•• EMC Directive (2004/108/ECEMC Directive (2004/108/EC

•• Pressure Equipment Directive (97/23/EC)Pressure Equipment Directive (97/23/EC)

•• Explosive Atmospheres Directive (95/9/EC)Explosive Atmospheres Directive (95/9/EC)

Based on EN ISO 14121 or the relevant machine "C" safety standarBased on EN ISO 14121 or the relevant machine "C" safety standardsds

Proposals for technical, organizational and procedural countermeProposals for technical, organizational and procedural countermeasures for risk asures for risk

reduction are provided in a final technical report, together witreduction are provided in a final technical report, together with a proposal for required h a proposal for required

components. This report is the basis for the evaluation of the rcomponents. This report is the basis for the evaluation of the required safety category, equired safety category,

performance level (PLr) or safety integrity level (SILCL).performance level (PLr) or safety integrity level (SILCL).

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ELECTRIC TESTSELECTRIC TESTS

Based on EN/IEC 60204Based on EN/IEC 60204--1/2006 or the relevant 1/2006 or the relevant

machine "C" standard, we perform electrical testsmachine "C" standard, we perform electrical tests

on your machineon your machine

�� Protective earth (PE) equipmentProtective earth (PE) equipment

�� Insulation resistanceInsulation resistance

�� Rated voltageRated voltage

�� Residual voltageResidual voltage

�� Test results are shown in a technical report.Test results are shown in a technical report.

Electric tests

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Safety control systems require a system architecture that is basSafety control systems require a system architecture that is based on ed on

the safety category or performance level found during the risk the safety category or performance level found during the risk

assessment process. A basic requirement is that the structure inassessment process. A basic requirement is that the structure in use use

at least meets the required performance level or safety categoryat least meets the required performance level or safety category..

Our specialists help to define and select the right products forOur specialists help to define and select the right products for youryour

application, and confirm in a technical report that the architecapplication, and confirm in a technical report that the architecture ture

in use meets the required standards.in use meets the required standards.

Definition of

safety

productsDEFINITION OF SAFETY PRODUCTS

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�

Techno GR is a wellTechno GR is a well--known supplier of:known supplier of:

1.1. Safety sensors in handSafety sensors in hand-- and finger protectionand finger protection

2.2. Safety sensors for perimeter guardingSafety sensors for perimeter guarding

3.3. Safety relay unitsSafety relay units

4.4. TwoTwo--hand control systemshand control systems

5.5. Guard interlocking systemsGuard interlocking systems

Mechanical guarding according EN294:1995 can be supplied by a Mechanical guarding according EN294:1995 can be supplied by a

Techno GR partner, including guard fences, housings, mounting Techno GR partner, including guard fences, housings, mounting

brackets etc. Our partners supply the mechanical equipment to brackets etc. Our partners supply the mechanical equipment to

suit your application. Please contact your Techno GR Safety suit your application. Please contact your Techno GR Safety

Services partner for further information.Services partner for further information.

SUPPLY OF SAFETY

COMPONENTS

Supply of safety

components

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INSTALLATION INSTALLATION

SUPERVISIONSUPERVISION

This service includes partial or complete supervision during theThis service includes partial or complete supervision during the

installation of safety devices used in a specific machine, and iinstallation of safety devices used in a specific machine, and is not s not

limited to components supplied by Techno GR: mechanical limited to components supplied by Techno GR: mechanical

guarding or other thirdguarding or other third--party components are covered as well. party components are covered as well.

If requested we can work with your established suppliers and If requested we can work with your established suppliers and

partners. We carry out this service by using local engineers, wipartners. We carry out this service by using local engineers, with th

Techno GR supervision during the installation process. This locaTechno GR supervision during the installation process. This local l

support and facesupport and face--toto--face contact ensures quick reaction times, with face contact ensures quick reaction times, with

a minimum number of service providers.a minimum number of service providers.

Installation supervision

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CE MARKINGCE MARKING

CE marking of a machine is a complex process in which there are CE marking of a machine is a complex process in which there are several steps to several steps to

take and judgements to make. Clear guidance in this process is ptake and judgements to make. Clear guidance in this process is provided by rovided by

Techno GR Safety Services, looking at all the different directivTechno GR Safety Services, looking at all the different directives and standards to es and standards to

follow. This makes a thirdfollow. This makes a third--party test by a notified body more straightforward and party test by a notified body more straightforward and

ensures that the declaration of conformity is based on solid fouensures that the declaration of conformity is based on solid foundations, for your ndations, for your

own safety and confidence.own safety and confidence.

�� Our specialists will assist you during the process of CE markingOur specialists will assist you during the process of CE marking in:in:

�� Selection of the relevant European and local directives and stanSelection of the relevant European and local directives and standardsdards

�� Technical advice for best fitting solutionTechnical advice for best fitting solution

�� Drafting the userDrafting the user-- and maintenanceand maintenance--manuals for your machinemanuals for your machine

�� Risk assessment documentation according to ISO 14121 or other apRisk assessment documentation according to ISO 14121 or other applicable plicable

harmonised standardsharmonised standards

CE Marking

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Support in: Support in:

�� UserUser-- and maintenanceand maintenance--manual productionmanual production

�� Drafting the declaration of conformityDrafting the declaration of conformity

�� Drafting the datasheet including mechanical drawingsDrafting the datasheet including mechanical drawings

�� Listing essential requirements in accordance with machine directListing essential requirements in accordance with machine directiveive

�� Listing all applicable standardsListing all applicable standards

�� Drafting documentation for partly assembled machines in accordanDrafting documentation for partly assembled machines in accordance with ce with

machine directive (assembly and integration examples)machine directive (assembly and integration examples)

CE Marking CE MARKINGCE MARKING

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A modular training concept covers the individual levels of inforA modular training concept covers the individual levels of information in your design, engineering and mation in your design, engineering and

service department throughout the machine lifecycle. Our traininservice department throughout the machine lifecycle. Our training modules:g modules:

How to conform to:How to conform to:

�� Machine DirectiveMachine Directive

�� EMC DirectiveEMC Directive

�� Low voltage DirectiveLow voltage Directive

Design of control circuits, using programmable electronic systemDesign of control circuits, using programmable electronic system according to EN 62061 of EN/ISO according to EN 62061 of EN/ISO

1384913849--11

Safety circuit and control functions:Safety circuit and control functions:

�� Operating modesOperating modes

�� Stop categoryStop category

�� Emergency stopEmergency stop

�� Reset, startReset, start--up and interlockingup and interlocking

TRAINING AND

INFORMATIONTraining and information

How to use optoelectronic protective devices:How to use optoelectronic protective devices:

�� Selection of correct length, resolution and safety categorySelection of correct length, resolution and safety category

�� Installation requirementsInstallation requirements

How to set up mechanical guardingHow to set up mechanical guarding

�� Selection of correct interlocking methodSelection of correct interlocking method

�� Correct installationCorrect installation

Oil, hydraulic and pneumatic equipment in applications on a presOil, hydraulic and pneumatic equipment in applications on a press In accordance with EN 982 and s In accordance with EN 982 and

EN983EN983

Electrical safetyElectrical safety

�� Correct wiring of protective earth (PE)Correct wiring of protective earth (PE)

�� Current surgesCurrent surges

Support documentation conforming to European directivesSupport documentation conforming to European directives

�� Technical datasheetTechnical datasheet

�� PrecautionsPrecautions

�� User manual for installation, use and putting the machine into sUser manual for installation, use and putting the machine into serviceervice

TRAINING AND

INFORMATIONTraining and information

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PERIODIC TESTS AND PERIODIC TESTS AND

INSPECTIONSINSPECTIONS

A regular test of the machine safety system ensures the operabilA regular test of the machine safety system ensures the operability ity

of the installed safety components over the machine lifetime.of the installed safety components over the machine lifetime.

Techno GR Safety Service support:Techno GR Safety Service support:

�� Initial inspection before the machine is put into serviceInitial inspection before the machine is put into service

�� Yearly inspection (in accordance with local test and maintenanceYearly inspection (in accordance with local test and maintenance

regulations)regulations)

�� Additional inspections after repair or maintenance of the Additional inspections after repair or maintenance of the

machine or safety systemmachine or safety system

Periodic tests and

inspections

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News NEWS

ABOUT DIRECTIVES

The Techno GR Safety Services homepage provides you an The Techno GR Safety Services homepage provides you an

update service on the latest changes in information regarding:update service on the latest changes in information regarding:

•• European directivesEuropean directives

•• European standardsEuropean standards

•• International standardsInternational standards

•• Product and application news in cooperation with Product and application news in cooperation with

OMRONOMRON

Via Torino, 13/15 – 10046 Poirino (TO) – Italy

Tel. +39 – 011.94.52.041 – Fax. +39 – 011.94.52.090

e-mail: info_technogr@eu.omron.com – www.technogr.com

“Tempora mutantur et nos mutamur in illis”

n. LRC 0271610

Quality System Certificate