Presentation Title

Tim SowellVP Strategy and Partner

Wonderware

Agenda

Why Enable Workforce

Under WW Mobile Solution

Understand Value to You

Software Solutions for Real-Time SuccessSM

Our Mission: Empower the Success ofa Wide Range of Production Workers

Empowering a wide range of production workers with improved collaboration and decision support.

Collaboration and Decision Support to Run Businesses Better, Faster & Less Expensively

The 2000’sOperator

Machines

HMI Displays

Operations Maintenance Plant Mgt

PLC’s

The 1990’s

HMI

Machines

PLCs Planning Systems

Engineering

KPI DashboardsWeb Based Reports

Trends

Lab Systems

Maintenance ApplicationsDatabases

Production Worker Roles

Information / Collaboration

Production Assets

Data Sources

LinesSites

IT

Mobile

1

2

3

4

5

6

Pump - Variable Data SourceStatus IntelaTracPressures IntelaTracTemperatures IntelaTracElectrical IntelaTracSeal Flush IntelaTrac

Valves - Variable Data SourcePosition DCSLine Pressure DCSCondition IntelaTracLeaks IntelaTrac

ExchangersVariable Data SourceInlet Pressure DCSOutlet Pressure DCSOutlet Temp DCSInlet Temp DCSCondition IntelaTrac

FurnaceVariable Data SourceO2 DCSMin/Max Flow Pass IntelaTracFurnace Inlet temp DCSFurnace outlet temp DCSBurner pressure IntelaTracAir Flow DCSFlame Impingement IntelaTracPilot Burners in service IntelaTrac

Tower/VesselVariable Data SourcePressure DCSFlows DCSGauge Columns status IntelaTracSafety Items IntelaTracPress Differential/Drop IntelaTrac

Fin Fans -Variable Data SourceTemperatures IntelaTracBelt Condition IntelaTracSafety Guards IntelaTrac

PipingVariable Data SourcePressure DCSTemp DCSDrains & Plugs IntelaTrac

Providing Assurance for the 50-60% of Non-Instrumented Equipment

Source: Originally presented by Valero Energy and SAT at ERTC 2006 in Vienna, Austria

Today - Paper Based Workflow

Spreadsheets & Databases

Multiple, disconnected data repositories - no workflow component for continuous improvement

Data Aggregation& Archiving

Paper file management and the inability to historize field collected data

Data collection only, no history, no best practices, limited continuous improvement

Checklists & Round Sheets

Limited management of change, limited work process improvement, poor repeatability

Field Workers

9

Current Work Process

Operator checks for excessive vibration by touch or uses a portable diagnostic device

Operator records findings on clipboard

Problem Recorded

(+ 0 hours)

10

Current Work Process

Operator finishes round and submits paperwork to supervisor.

• Paperwork difficult to read• Readings are suspect• No validation of operator

involvement

Problem Recorded

(+ 6 hours)

11

Current Work Process

Information is entered into a computer for analysis

• Error Prone• Time Consuming• Not timely• Not Integrated

Problem Recorded

(+ 12 hours)

12

Current Work Process

Supervisor or Maintenance Planner reviews collected information

Determines action required

Requests inspection or schedules work order

Problem Recorded

(+ 16 hours)

13

• Pump Fails• Secondary failure of equipment

(e.g. seal, compressor or other)

• Process Upset (slowdown or unplanned downtime)

• Potential spill or explosion

Problem Recorded

(+ 16 hours)

Current Work Process

14

Operator is presented with focused

advice and instructions

Operator creates work request as

instructed

Operator is presented with procedural

tasks and records findings

Problem Recorded

(+ ½ Hour)

Difference

(15+ Hours)

Mobilizing the Process

Agenda

Why Enable Workforce

Under WW Mobile Solution

Understand Value to You

Wonderware IntelaTrac Defined

► IntelaTrac manages the processes and procedures used to ensure that organizations consistently execute all field tasks required to achieve reliable operations.

IntelaTrac provides a Task Management and Performance Monitoring System providing stewardship and accountability.

IntelaTrac mobile applications provide contextual information and user guidance to help drive reliability and improve performance

IntelaTrac tightly couples enterprise applications with field workers and actionable tools to implement and sustain reliable operations

Operations – Rounds

Maintenance and I & E – inspections

HSE – safety and environmental rounds

Security - Rounds

Learning – mobile learning on-the-job

Projects/Turnarounds – status / details

QA – time stamped lab samples

Wonderware IntelaTrac Uses

Wonderware IntelaTrac Overview

Wonderware IntelaTrac Overview

►Intuitive Procedure Creation

►Tasks, Assets, and Integration

►Define Best Practices

►Define Workflow

Procedure Builder

► Drag & Drop Control

► Workload Balancing

► Calendar view of procedures

► Completion Statistics

Task Scheduling & Load Balancing

►Operator is provided with a list of procedures:

Scheduled

Filtered by Area & Role

On Demand

Observation & Management

Using defined pick-list

Virtual keyboard

Pen entry

Peripheral devices

►Operator is presented with a list of tasks to answer:

Observation & Management

TakeAction!

Mobile Notifications

►Configurable filters and highlights

►Configurable columns and column names

►Access through ‘area’ permissions

►Multiple approval using defined business rules

►Virtual logbook

Procedure Auditor Plus

► Pre-mapped integration to SAP and other key systems

► SOA / Web Services based

► Historian Support:▪ Wonderware▪ OSI PI▪ AspenTech▪ Honeywell

► EAM/CMMS Support:▪ SAP▪ Maximo▪ Meridium▪ Etc

Enterprise Systems Integration

Bi-directional Enablement, data going up with knowledge

Awareness and actions enabled coming down, so

intelligent decisions are made as close to source

Optimizing Asset Effectiveness

Mobile Workforce – Work Procedures(Stranded Assets)

Real-time Condition Based Monitoring(Connected Assets)

Asset Health MonitoringTask Execution,Inspections

Asset Effectiveness

EAM / CMMS Systems

Interop ServerMtelligence MIMOSA

28

RFID Technology

• EPA Title 5

• ISO 14001

• Internal Regulatory

29

A Catalyst For Change – Portals, Mobile, RFIDDevices

Wireless LANAccess Point

Synchronization Server Portal/ HMI

Desktop Applications

Application runs in Wireless Connected and Disconnected Environment

SAP PM 4.6C

InSQl,

OSISoft PI

Primavera P3

Document

Mgmt

Peripheral Devices - Temp, VibrationWW System Platform

Agenda

Why Enable Workforce

Under WW Mobile Solution

Understand Value to You

IntelaTrac FacilitatesImproved Asset Availability

Operations Maintenance IT & Infrastructure

Improve asset utilization by identifying impending asset failure and proactive

maintenance

Reduce capital expenditures by improving maintenance effectiveness

Proactively address health, safety, environmental, and regulatory requirements by assuring

compliance with operational directives

Capture Knowledge and Leverage best practices by standardizing approach to procedures and responses to

variances

More Effective Use of Maintenance Resources

Operations Maintenance IT & Infrastructure

Maximize maintenance effectiveness through condition

based monitoring

Reduce maintenance cost by avoiding expedited part ordering

Reduce paperwork and errors by automating Work Order creation

Consistent IT Environment with Standard Resources

Operations Maintenance IT & Infrastructure

Standard Microsoft based platforms and technology

User generated content

Integration to existing applications

34

Payback Example

Key Performance Indicators % Improvement Key Factors

Production Efficiency 0.5-1% Reduction in production downtime/slowdowns

Reduced Maintenance costs 1-2% Predictive maintenance of rotating equipment and assets in harsh environments

Increased Workforce Productivity

5-10% Electronic paperwork, transfer of some PM to Operations

Training, Knowledge Management, Permitting

5% Improved training processes, improved best practices, reduced mean time to permit

Production Arbitrage(e.g. optimization)

TBD Improved decision support with access to non-instrumented data and instant messaging to field

Typical payback is three to six months

►Operational Excellence – Best Practices execution and PSM*

compliance

►Operator Driven Reliability – Asset Availability

►Process Optimization – Direct Operator Action

►Mobile Learning – mitigate impact of workforce turnover

►Enhanced Asset Responsiveness – Drive changes to Operator

Actions Based on Regulatory/Market Conditions.

►Continuous Improvement – Eliminate Paper, Reduce Errors,

Deploy Changes Quickly

Value Delivery

IntelaTrac Facilitates:

* Process Safety Management

Point Lisas Nitrogen

Global 1000 Client Base

“IntelaTrac is the Most Competent Field Force Automation Solution”

Frost & Sullivan

“The IntelaTrac solution capability in

providing decision support information to

the field worker to achieve total productive

maintenance (TPM) and total quality

management (TQM) initiatives is unsurpassed

in the industry. IntelaTrac provides advanced

user interfaces and mobile computing tools

to enhance the visibility of health, safety, and

environmental (HSE) issues through

consistent and repeatable procedures.”

- Frost & Sullivan

Software Solutions for Real-Time SuccessSM