Presentation title | Month 00, 201X 1

Presentation title | Month 00, 201X 1

RE 500 V3 & RE 100 NEWINJECTION MORTAR

Amal Benalil

June 2018

HILTI INNOVATION CONTINUE WITH NEW RE 500 V3

3

Building on the trust and popularity of its predecessor, RE 500 V3 sets new standards for epoxy mortars in

the construction industry for both post-installed rebar connections & anchor installations

RE 500 V3 and RE 100 launch | MO Vietnam | April 2018 | AB - OPK

NEW EPOXY MORTARS RE 500 V3 & RE 100 ADDRESS DIFFERENT NEEDS OF SPECIFIERS AND CONTRACTORS

4

RE 500 V3 Ultimate-performance epoxy mortar for rebar

connections and heavy anchoring

RE 100 Standard epoxy mortar for anchoring and rebar

connections in concrete

Highest bond strength15-30% higher than Fischer

Best in class approvalsApproval for ‘seismic rebar’ from

CSTB, C1 & C2 seismic

approval for anchors

Professional Services PROFIS software, engineering

consultancySystem solution

Mortar, dispenser, tools

Faster curing time4.5H@35C & 5H@35C

Highest productivitySmaller drilling holes Strong approvals

Cracked & un-cracked concrete,

variant setting

Professional Services Installation training

System solutionMortar, dispenser, tools

Competitive

pricing


5

RE 500 V3


RE 500 V3 KEY VALUE PROPOSITION AND CUSTOMER BENEFITS

6

Highest bond

strengthStrongest approval Fastest curing time

RE 500 V3 offers

optimyzed & cost

effective solution

• Shorter embedment

depth

• Less drilling

• Less motar

consumption

RE 500 V3 reduces

project risks

• ETA & ICC approval

• Approved for cracked

concrete, fire, shock,

fatigue & seismic

• Safeset approved

RE 500V3 provides solution for nearby all civil engineering application

RE 500 V3 enable

projects to move

faster

• Cures in 4.5 hours at

300C

Professional

service

RE 500 V3

professional

services

• Design support

• Profis sofware

• On-site support &

training

1 2 3 3


HIGHEST BOND STRENGTH FOR RE 500 V3

7

0

1

2

3

4

5

6

7

8

9

10

11

9,3

+8%0%

6,7

8,0

+20%

Ø 30

6,26,7

+30% +30%+20%

8,7

Ø 32

6,2

Ø 28

8,78,0

9,3

8,0

6,2

7,2

Ø 25

7,1

6,3

10,7

8,0

9,3

Ø 10Ø 8

9,3

7,1

10,7

8,0 8,0 8,0

Ø 16 Ø 20

7,2

6,2

8,7

6,7

8,08,7

9,3

Ø 14

8,08,7

8,0

9,3

6,7 6,7

9,3

Ø 12

10,0

7,1

t rd

[MP

a]

0%

Design bond comparison (uncracked concrete) rebar (TR029) ETA world (temp I)

RE500 V3 RE 500 SDFIS-EMHY200R

• 14 & 16 : same bond strength against FIS-EM

• 20 & bigger : higher bond strength against FIS-EM

1


STRONGEST APPROVAL FOR RE 500 V3 VS. EM 390S

8Bond strength of rebar ,anchor M16, ETA approval

2


Technical comparison RE 500V3 FIS EM 390S Argument for RE 500 V3

Ap

pro

val

Un cracked and cracked (anchor) Both Both

Seismic for Anchor C1, C2 C1, C2 Highest C1 C2 performance with HIT-V and AM rods

Seismic for Rebar Yes - Approved by CSTB for TR023 seismic rebar

Fire resistance Yes Yes Tested in fire for rebar application and approved with ETA

Shock approval (BZS) Yes - RE 500 V3 approved for shock loading

Fatigue approval for rebar Yes - RE 500 V3 approved for fatigue connections

Approval for electric insulation Yes Not Known RE 500 V3 is tested for electrical insulation as barrier for stray current

100 years qualification for rebar ( CSTB) Yes Not Known The highest qualification for working life of chemical anchor

Approval for water tightness (under

pressure) by BAUTECHNISCHE

VERSUCHSANSTALT

Yes Not Known With RE 500 V3 no water penetration when tested at 500 kPa

Ap

plicati

on

ran

ge

Diameter range (rebar) 8 - 40 mm 8 - 40 mmCovers all application range, additional Hilti technical data with V3 beyond M30

Diameter range (anchor) M8 – M39 (M80) M8 – M30

Max. Rebar embedment 3200 mm 2000 mm Max. embedment depth for rebar in ETA

Moment design with Profis Yes No HRM offers moment connections with strut and tie model

DD holes with roughening tool Yes - Same performance as hammer drilled holes with roughening tool

Perf

orm

an

ce

Design bond strength un cracked

concrete (M16 anchor rod)10.7 N/mm2 9.3 N/mm2 RE500 V3 >15% higher bond strength vs. FIS-EM in UC

Design bond strength cracked concrete

(M16 anchor rod)5.3 N/mm2 4.0 N/mm2 RE500 V3 >30% higher bond strength vs. FIS-EM in CC

Design bond strength un cracked

concrete (D20 rebar- ETAG 001)10.0 N/mm2 7.2 N/mm2

RE500 V3 >30% higher bond strength vs. FIS-EM in UC

Design bond strength cracked concrete

(D20 rebar ETAG 001)5.3 N/mm2 4.0 N/mm2

RE500 V3 >30% higher bond strength vs. FIS-EM in CC

Insta

llati

o

n

Working Time at 30~39°C 12 min 7 min Longer working time

Curing time at 30~39°C 4.5 h 5h Faster curing time

Chemical savings with cordless

dispenser Yes No HDE 500 A22 saves 10%-15% on chemical consumption

FASTEST CURING TIME & LONGEST WORKING TIME. SAFE & PRODUCTIVE INSTALLATION WITH HILTI FULL SOLUTION

9

8,0

4,55,0

RE 500 SD FIS EM 390s RE 500 V3

Working time / minute @ 35C

Fastest curing time in the market

RE 500 V3FIS EM 390s

12,0

15,0

RE 500 SD

7,0

Longest working time

Safe solution

Design Software On-site services

Safe & productive installation

Right volume in borehole

10% less volume

Fastest installation

No cleaning & no performance drop

Fastest and easier drilling

3


Curing time / hour @ 35C

10

RE 100


RE 100 KEY VALUE PROPOSITION AND CUSTOMER BENEFITS

11

Reliable solution Competitive pricing

RE 100 is an

everyday solution

on-sites

• Loading data for rebar

applications

• All drilling conditions

• Dry, wet, cracked and un-

cracked concrete

RE 100 is price

aggressive vs.

Competitors

• Smaller drilling diameters

vs. G5

• Less wastage and

productive : soft foils,

condense liquid and best

dispenser platform

RE 100 provides competitive positioning to win against every competitor

Professional

service

RE 100

professional

services

• Aproval & technical data

• On-site support & training

ETA approval

RE 100 offers

better performance

than competitors

• RE 100 is ETA approved,

more relevant for EC

market

• For rebar as anchors,

RE100 has higher bond

strength vs. G5 (6.7

N/mm2 with ETA vs. 5.2

N/mm2 with ICC) No Profis design


RE 100 OFFERS BETTER RELIABILITY, APPROVALS & PRODUCTIVITY

12RE 500 V3 and RE 100 launch | MO Vietnam | April 2018 | AB - OPK

Technical comparisonRE 100 Epcon G5

Argument

Type of cartridge Soft foil Hard cartridge Waste volume is reduced compared to conventional hard cartridges

Ap

pro

va

l

Approvals : ETA & ICC ETA ICC ICC In Vietnam, all submissions require ETA approval

G5 has ICC approval and doesn’t have ETA approval

Approval for cracked concrete Yes Yes*Since No ETA approval unlike RE 100, however cracked concrete is

covered in the ICC approval

Fire Resistance Yes Yes Additional fire resistance report for post installed rebar from MFPA

Types of reinforcement bar Fractional & Metric Fractional ICC report for RE100 covers both fractional and metric rebar sizes

unlike G5 ICC approval covers fractional

Special report

LEED certificate

VOC content

NSF drinking water

Not known RE 100 has special reports for extended applications

Ap

plic

ati

on

& In

sta

lla

tio

n

Diameter range (rebar) 8 - 40 mm 10 - 32 mmCovers all application range as per ETA approval

Diameter range (anchor) M8 – M30 M10 – M30

Smaller drilling holes for anchor/rebar T10 (12mm drill dia.)

T12 (14mm drill dia.)





Saving mortar, drilling cost & labor cost (from G5 data sheet)

Drilling method More flexibility

Cleaning ( CAC: compressive air; MC:

manual cleaning)

CAC: 2 x 2 x 2

MC: 4 x 4 x 4

CAC: 4 x 4x(4 x 4)

MC: no approval

Extra 4 times process of cleaning for competition is time consuming

Competition is not approved for manual cleaning

Chemical savings with cordless dispenser Yes No >10%-15% saving on chemical consumption with HDE 500

Working Time at 30~39°C 12 min 9 min Higher working time

Curing time at 30~39°C 8 h 24 h Faster curing time

RE 100 SMALLER DRILL HOLES SAVE ON INSTALLATION TIME AND COST

13

Rebar

diameter

Min Embed.

depthDrill hole diameter

Chemical saving

from smaller hole Ø

RE 100 Epcon G5 RE 500 V3 EM 390s RE 100 vs. G5

8 mm 80 mm 10 mm 12 mm 10 mm 10 mm 122%

10 mm 100 mm 12 mm 13 mm 12 mm 12 mm 118%

12 mm 120 mm 14 mm 15 mm 14 mm 14 mm 115%

16 mm 160 mm 20 mm 20 mm 20 mm 20 mm 0%

20 mm 200 mm 24 mm 25 mm 25 mm 25 mm 28%

25 mm 250 mm 30 mm 30 mm 30 mm 30 mm 0%

28 mm 280 mm 35 mm 35 mm 35 mm 35 mm 0%

30 mm 300 mm 37 mm 40 mm 37 mm 37 mm 49%


We can easily overtake Ramset (G5) where drill holes are shown in submittal documents

REFERENCE, G5 SUBMITTAL SHOWS BIGGER DRILL HOLES DIAMETERS


On top no approval for manual cleaning and 2 times cleaning by compressive air

15

NOT ANCHORS ONLY HDE


HDE 500-A22 - PRODUCT FEATURES

16

Speed regulation for precise

bore hole filling

Automatic release mechanism

(no dripping, accurate filling)

• Dosing knob for accurate mortar

injection ( 1=5.4-5.6 ml)

• Black numbering is impossible to

scratch out

High battery capacity 60 foil

packs/full battery*

* With Battery 22 volts 2.6 Ah

Compatibility: 330 & 500 ml

(RE or HY chemical anchor)

Life time =950 foils

Insensitive to dust, concrete or mortar

coating on pushing road


DOSING KNOB

• Each number displayed on the knob corresponds approximately to a factor of 6 ml.


HDE LIFETIME & BATTERY CAPACITY

18

Lifetime of HDE

Hard job site condition

Lots of dust and moisture,

high dispensing force

Normal job site condition

Less of dust and moisture

normal dispensing force

950 foil packs 950 foil packs

Battery pack type Battery capacity in number of foil packBattery capacity in number of holes

(12x110)

22 volts 5.2 Ah 130 foil packs 3200 holes

22 volts 2.6 Ah 60 foil packs 1500 holes

HDE 500-A22 is insensitive to dust, concrete or mortar coating on pushing rods !

Influence of foil pack temperature on performance :

-5°C : -50% less quantity due to higher force needed to dispenser the mortar

+40°C : +10 to 20% more quantity can be dispensed

Note that the battery temperature doesn’t influence the performance (capacity) of the tool because the HDE has a very low current

consumption


ELECTRICAL DISPENSERS LAST LONGER, SAVE INSTALLATION COST, EASY TO HANDLE & DRIVE PRODUCTIVITY

19

HDM 500

Manual Dispenser

HDE 500-A22

Electrical DispenserArgument

Lifetime of

dispenser

• 200 foil packs • 950 foil packs • ~5 times more lifetime with

HDE

Chemical

saving

• Wastage with inaccurate filling • Accurate filling with dosing knob • Minimum 10% chemical saving

Labor • Manual • Productivity with battery operated (22

volts 2.6 Ah / 5.2 Ah)

• High productivity with time

saving

Lifetime

Service

• Manufacturer’s warranty • Covered under 6 months no cost for

battery, RCL and Manufacturer’s

warranty

OUTLAST

OUTPERFORM

OUTSERVICE


20

VFM

RE 500 V3 FOR ANCHORING & REBAR APPLICATIONS AND DIFFERENT DESIGN METHODS

RE 100


DUE TO HIGHEST BOND STRENGTH OF RE 500 V3, WE CAN DOWNSIZE COMPARED TO FISCHER

21

M20 M16

RE 500 V3 high bond strength can significantly reduce anchoring applications cost


RE 500 V3 ENABLE ANCHOR DOWNSIZING, CUSTOMER CAN SAVE 18% ON INSTALLATION COST


WITH ITS HIGHEST BOND STRENGTH, RE 500 V3 ENABLE A MINIMUM

COST SAVING OF 12% WHEN REBAR ARE DESIGNED AS ANCHORS


WHEN REBAR ARE DESIGNED AS REBAR, INSTALLATION COST IS THE SAME FOR RE 500 V3 AND FIS EM 90S BUT…


HRM, THE UNIQUE HILTI REBAR DESIGN METHOD, ENABLE

INCREDIBLE SAVING UP TO 50% UNDER SPECIFIC CONDITION


WITH SMALLER DRILLING HOLES, RE 100 ENABLES 16% INSTALLATION COST SAVING COMPARED TO EPCONG G5


CUSTOMER SAVES MIN. 10% ON

CHEMICAL USING HDE 500-A22! T16 rebar

Hole dia. 20mm

Hole depth 160mm

HILTI HIT-RE 100

Chemical purchasing price:

KVND 423/pc for 500ml

OUTPERFORM

Customer saves minimum

8.5% by using HDE.

It’s MVND 34 over the

lifetime of a HDE!


HDM 500 HDE 500-A22

~10% of wastage

Overflow and dripping due to

inconsistency of trigger pull

Usage / hole:

~ 4 trigger pull

~ 20 ml

NO WASTAGE!

Accurate mortar volume

(with Dosing knob function)

No dripping

(with Automatic release mechanism)

Usage / hole:

~ 3 trigger pull

~ 18 ml

(11% saving compared with HDM)

HDM HDE

Life time , pcs 500 ml 220 950

RE 100 price class C, vnd/ foils 422,620 422,620

No of dispenser if dispense 950 pcs (A) 4 1

Cost of dispenser , class C, vnd (B) 1,246,488 11,091,094

Total volume can dispense, ml (C) 475,000 475,000

Volume saving,% 0 10%

Volume saving, ml - 47,500

Chemical saving, vnd 0 40,148,900

Chemical cost, vnd (D = C* price/ml) 401,489,000 401,489,000

Total cost , vnd (A*B + D) 406,474,953.20 372,431,194

Total saving, vnd 34,043,760

CUSTOMER SAVES MIN. 10% ON

CHEMICAL USING HDE 500-A22! T16 rebar

Hole dia. 20mm

Hole depth 160mm

HILTI HIT-RE 500V3

Chemical purchasing price:

KVND 486kvnd/pc for 500ml

OUTPERFORM

Customer saves minimum

10% by using HDE.

It’s MVND 46.2 over the

lifetime of a HDE!


HDM 500 HDE 500-A22

~10% of wastage

Overflow and dripping due to

inconsistency of trigger pull

Usage / hole:

~ 4 trigger pull

~ 20ml

NO WASTAGE!

Accurate mortar volume

(with Dosing knob function)

No dripping

(with Automatic release mechanism)

Usage / hole:

~ 3 trigger pull

~ 18 ml

(11% saving compared with HDM)

HDM HDE

Life time , pcs 500 ml 220 950

RE 500V3 price class C, vnd/ foils 486,026 486,026

No of dispenser if dispense 950 pcs (A) 4 1

Cost of dispenser , class C, vnd (B) - -

Total volume can dispense, ml (C) 475,000 475,000

Volume saving,% 0 10%

Volume saving, ml - 47,500

Chemical saving, vnd 0 46,172,470

Chemical cost, vnd (D = C* price/ml) 461,724,700 461,724,700

Total cost , vnd (A*B + D) 461,724,700.00 415,552,230

Total saving, vnd 46,172,470

29

EXAMPLES OF SPECIFIED PROJECTS WITH RE 500 V3

ENGINEERING TEAM ALREADY IN ACTION

RE 500 V3 and RE 100 launch | MO Vietnam | April 2018 | AB

BINH HUNG WASTE WATER TREATMENT


PPROJECT PICTURE INFORMATION

Application / Products

▪ Application: Valve fixing

▪ Specified Product : RE 500 V3 + HIT- V

Project Information

▪ Name: BinhHung Waste Water Treatment

▪ Location : Binh Chanh, HCMC

▪ Total spec value( USD) : $14.000

▪ Duration: Q4 - 2018

▪ Designer: AVK

▪ Owner: ODA

▪ Consultant : Hitachi

▪ Contractor: TBC

ALPHA 2 PROJECT


PPROJECT PICTURE INFORMATION

Application / Products

▪ Application: Structure renovation

▪ Specified Product : Re 500 V3

Project Information

▪ Name: ALPHA 2

▪ Location : Ton Duc Thang Str., D1, HCMC

▪ Total spec value( USD) : $108.000

▪ Duration: Q4 - 2018

▪ Designer: Indochine Engineering

▪ Owner: ALPHA King Holdings

▪ Consultant : TBC

▪ Contractor: CSCEC - Coteccons

COMPARISON TABLE


TABLE 1- RE 500 V3 IS THE BEST IN CLASS COMPARE CURRENT RE 500 & RE 500 SD

11

Technical comparison RE 500 RE 500SD RE 500V3 Argument for RE 500 V3

Ap

pro

val

Un cracked and cracked (anchor) Only un cracked Both Both

Seismic for Anchor - C1 C1, C2 Highest C1 C2 performance with HIT-V and AM rods

Seismic for Rebar - - Yes Approved by CSTB for TR023 seismic rebar

Fire resistance Yes Yes Yes Tested in fire for rebar application and approved with ETA

Shock approval (BZS) - - Yes RE 500 V3 approved for shock loading

Fatigue approval for rebar - - Yes RE 500 V3 approved for fatigue connections

Approval for electric insulation Yes Yes Yes RE 500 V3 is tested for electrical insulation as barrier for stray current

100 years qualification for rebar ( CSTB) - - Yes The highest qualification for working life of chemical anchor

Approval for water tightness (under pressure) by

BAUTECHNISCHE VERSUCHSANSTALT Yes Yes Yes With RE 500 V3 no water penetration when tested at 500 kPa

Ap

plicati

on

ran

ge

Diameter range (rebar) 8 - 40 mm 8 - 40 mm 8 - 40 mmCovers all application range, additional Hilti technical data with V3

beyond M30Diameter range (anchor) M8 – M39 M8 – M39 M8 – M39 (M80)

Max. Rebar embedment 3200 mm 3200 mm 3200 mm Max. embedment depth for rebar in ETA

Moment design with Profis Yes Yes Yes HRM offers moment connections with strut and tie model

DD holes with roughening tool - - Yes Same performance as hammer drilled holes with roughening tool

Perf

orm

an

ce

Design bond strength un cracked concrete (M16 anchor

rod)7.1 N/mm2 7.1 N/mm2 10.7 N/mm2 RE500 V3 >15% higher bond strength vs others

Design bond strength cracked concrete (M16 anchor rod) - 3.3 N/mm2 5.3 N/mm2 RE500 V3 >30% higher bond strength vs. others

Design bond strength un cracked concrete (D20 rebar-

ETAG 001)6.7 N/mm2 6.7 N/mm2 10.0 N/mm2 RE500 V3 >30% higher bond strength vs. others

Design bond strength cracked concrete (D20 rebar ETAG

001)- 3.3 N/mm2 5.3 N/mm2

RE500 V3 >30% higher bond strength vs. others

Insta

llati

on Working Time at 30~39°C 12 min 12 min 15 min Longer working time

Curing time at 30~39°C 8h 8h 4.5 h Faster curing time

Chemical savings with cordless dispenser Yes Yes Yes HDE 500 A22 saves 10%-15% on chemical consumption

TABLE 3- RE 100 IS REALIZABLE PRODUCT & HAS EVEN MORE FEATURES THAN RE 500

13

Technical comparison RE 500 RE 100 Argument for RE 100A

pp

rov

al

Un cracked and cracked

(anchor)Only un cracked Both RE 100 can use in both cracked & un-cracked concrete

ETA& ICC approval Yes Yes Reliable product with ETA approval

Fire resistance Yes Yes Tested in fire for rebar application and approved with ETA

Ap

plicati

on

Rn

ge

Diameter range (rebar) 8 - 40 mm 8 - 40 mm

Covers most of application range


Max. Rebar embedment 3200 mm 3200 mm Max. embedment depth for rebar in ETA

Working life, years 50 50 Reliable products in long-term

Insta

llati

on

Working Time at 30~39°C 12 min 12 min Same working time

Curing time at 30~39°C 8h 8h Same curing time

Drilling methodHammer drilling

Diamond coring

Hammer drilling

Diamond coring Same

Chemical savings with

cordless dispenser Yes Yes HDE 500 A22 saves 10%-15% on chemical consumption

TABLE 4- RE 100 HAS SAME MOST OF FEATURES AS EM 390S

14

Technical comparison RE 100 FIS EM 390S Argument for RE 100

Ap

pro

val

Un cracked and cracked

concrete(anchor)Both Both Same

ETA & ICC approval Yes Yes Have both reliable international approval

Fire resistance Yes Yes Same

Ap

plicati

on

Diameter range (rebar) 8 - 40 mm 8 - 40 mm

Covers same application range


Max. Rebar embedment 3200 mm 2000 mm Max. embedment depth RE 100 higher than EM 390S

Insta

llati

on

Working Time at 30~39°C 12 min 7 min Longer working time

Curing time at 30~39°C 8h 5h Longer curing time

Cleaning method

Manual cleaning

Compressive air

cleaningCompressive air cleaning

Fischer EM 390S is not approved for manual cleaning

Chemical savings with cordless

dispenser Yes No HDE 500 A22 saves 10%-15% on chemical consumption

(Except seismic)

Documents

Presentation title | Month 00, 201X 1