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INCREDIBLE SOULS
FABCON DESIGN & ENGINEERING (PVT.) LTD.
EXECUTIVE SUMMARY
Introduction of company. Pestle & SOWT Analysis. Research Main process Manufacturing in plant, Designing, Boiler, Bridge making processes are discussed. Prioritize process Analyze. Suggestion & Conclusion
INTRODUCTION OF COMPANY
Private Limited group One of the top EPC Engineering, LPG Marketing and Trade
services provider of Pakistan Rich experience in Design, Detail Engineering,
Manufacturing, Site Erection Head office is in M8 Johar Town Lahore Sunder Estate plant. 3 sites Lahore Ferozpur road, Rawalpindi, BRTS Workforce: Overall 300 labour is working.
DEPARTMENTS
Admin department. Accounts department. Design department. Production planning department. Quality control department. Management department. Procurement department. Business development department. Store and Workshop.
PRODUCTS:
Storage tank
Boiler
PRODUCTS:
PRODUCTS
Pressure vessels
PRODUCTS
Sugar plant
PRODUCTS
Steel structure
PRODUCTS
Material handling equipment
SWOT ANALYSIS
Strength: Design and engineering is done under one roof. They hire professionals of uncanny capabilities. They have highly qualified consultants whose opinion is
valued in their field. They provide manufacturing, erection and installation
services to their valued customers in order to retain them. They get feedback of customers to draw in and maintain their
services for existence and identity in today’s dynamic market. They integrate safety into the development and execution of
all FABCON processes.
After an enormous discussion with them, we have come to know that following are the customers, suppliers & competitors of them.
Customers• C&W Department.• NLC (National Logistics Cell)• Habib construction.• GD Sugar mills.
RESEARCH
Suppliers
New Shalimar Street. Ishtiaq steel mill. NI Traders. Bashir Pipes. Modern Pipes. Pakistan Steel Mill.
Competitors:
Fast tube mill. DDFC (Design Development Fabrication
Company), PDL (Premier development league)
RESEARCH
PROCESS
Admin department
Read the tender in newspaper and apply. If approved then send to
Business development
Managing department
Accounts, Store, Design Department
PROCESS
Design department
Production planning department
Workshop
Store
PROCESS
Procurement department
Purchased raw material is send to store and then again to workshop.
Raw material is boiled, send material to grinding machine, cut and then paint the material with wet oxoid, weld, bend then send to material handling equipment.
PROCESS
Supervisor of Quality assurance department checks the quality of product
Material dispatched
Installation site
Assembling, quality will be again checked
Products are assembled to make structure
DESIGNING PROCESS:
Design given by customer
Checked and verified by company
Work start
Design offered by company
(10-12)
Approval of design
Customer verifies the
design
Project start
Method 1:
Method 2:
Headerbeam
s
Insulation sheet
Special Stone walls
Raw materi
al
Concrete area (beam type)Fan
Fan
Mud drum
Steam
drum
Fire Fire
SheetsSheetsSheetsSheets
Plant (Manufacturing process)
Plates of different Diaframe
Gas Cutter
RollerWeldin
g
BOILER
Large cylindrical vessel called the Drum Hold large quantity of water required for steam
generation. Drums weigh anywhere 100 to 250 tons with very high
thickness. Manufacturing drums need special machines and
process.
STAGES
Plate quality check by ultrasonic test.Review ultrasonic test report and steel supplier test
reportMove plate to heating furnace and heat to 850 - 870
deg C. Use incremental pressing in a 6000 or 8000 ton hydraulic–beam press and work it to get the shell shape based on the shell inside diameter
STAGES
Cold press the plate to the final specified shape when plate is below 130 deg C, but not below room temperature
The shell is moved to a special weld bevel machine for beveling the ends
STAGES
The weld is finished using the automatic submerged-arc welding
STAGES
The shell is welded 20 % on each side alternatively to control distortions of the shell
Grind the longitudinal weld flush both inside & outside and do magnetic particle test
STAGESDo radiography of the weld using a linear
accelerator (4MeV or above)
If necessary repair using a low hydrogen electrode at 150 deg C preheat
Re-radiograph after repair till test results are satisfactory
STAGES
All nozzles and nipples are drilled in the drum shellWeld the nozzles and nipples 150 deg C pre heatJoin the first two shells. Radioagraphy & magnetic
particle test.Finally paint the outer surface and the drum is ready
for shipping to the site.
BOILER READY
Stages involved in making a bridge
Stage 2 Stage 3Stage 1
The Fabcon is involved in making bridges, buildings and roads etc. we are taking one example of making a bridge from Fabcon civil works Pvt Ltd.
Bore
Peer cap
(Beem)
Piling
Installation of iron rods
(Rims)
Concrete
1:1:2
Iron casing
28 days to get ready
Through Rig/wench machine
Stage 1:
STAGE 2:
Shuttering Concrete 1 day to get ready
Watering for 28 days
Cyber of Rims for roof slabs
Roof slabs are ready
ConcreteDiaframe/ cross beam
Making of roof slabs:
Making of guarders:
STAGE 3:
Installation of guarders
Installation of roof slabs
Railing
Shuttering
Gaints injected
Iron rods are used
Small slabs
1 : 2 : 4
Space of 1 inch
Concrete
1 : 1.5 : 3
Curing (watering for 28
days)
Un-shuttering
SUGGESTIONS:
ERP software. Increase/ install more plants. Increase skilled staff, skilled labour, transport, inputs,
services, safety etc. Maximum flexibility in the layout of product and process
in order to modify it according to environment.
CONCLUSION:
Overall, Fabcon is among the best design and engineering companies. It has occupied great importance through its dedicated services, effective communication with customers, long lasting relations with the suppliers, strong distribution network, highly skilled and expert staff and using the latest technology to tackle the arising problems.