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CLOSING MEETING OFFSHORE PROJECT QUALITY AUDIT AT (WP22) BONGKOT FIELD DEVELOPMENT PROJECT BONGKOT WELLHEAD BOOSTER COMPRESSOR PHASE IV (WP2, WP15, WP16, WP22)

Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

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Page 1: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

CLOSING MEETING

OFFSHORE PROJECT QUALITY AUDIT AT (WP22)

BONGKOT FIELD DEVELOPMENT PROJECT

BONGKOT WELLHEAD BOOSTER COMPRESSOR

PHASE IV (WP2, WP15, WP16, WP22)

Page 2: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

SUMMARY AUDITNO NON -COMPLIANCE CAR OBSERVATION TARGET

1 Finding that STR WPS Procedure is old revision for

THAI-BC4-GEN-09-11-4001 Rev. 17B at Quality

Board, but latest revision is 21C which not according with MDDR Rev.28B

- To be rechecked and

replaced the latest revision

on board for this procedure.

3 Days

2 The Quality board don’t have posted related WPS of Excavation for STR & Piping work at deck.

- To be provided the WPS of

Excavation of STR and Piping at Quality Board.

Today

3 Drawing doesn’t identified the weld joint at

offshore site, as refer to drawing no# BC4-WP22-

- Immediately communicate

with responsible persons

1 Week

offshore site, as refer to drawing no# BC4-WP22-ST-WM-0002-01-2 Rev.13

with responsible personsfor solving on this matter.

4 Painting material has been issued certificated on

Feb, 2014, which it can’t using to work because

not according with project procedure no# THAI-BC4-GEN-09-01-1024 Rev16C

- Immediately discussion

with related persons for solving on this matter.

1 Week

5 Finding that calibration tag of Pressure gauge

have been swopped from Range 300 Psi to Range

10000 Psi, which it is not according with Pressure gauge certificate.

- To be ensured and check

to all pressure gauges and

must be complied with

certificate before using to work.

3 Days

Page 3: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

SUMMARY AUDIT

NO NON COMPLIANCE CAR OBSERVATION TARGET

6 Finding that QA/QC organization chart (offshore) doesn't

have Khun Preecha Jumnongrit for work related PT &

MT, RT methods Level II under BC4 Project, which this

procedure still not update and approval by client as refer to THAI-BC4-GEN-09-11-4002 Rev.24C

- Immediately submit

the QA/QC

organization chart

(offshore) to client for

review and approval

to according with Procedure.

1 Week

Page 4: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 1

See the Excel file as shownSee the Excel file as shown

Page 5: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 2

Page 6: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 3

Page 7: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 4

Page 8: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 5

Page 9: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

OBSERVATION NO# 6

Page 10: Presentation offshore Audit WP22 -Closing meeting 12-March-2015 (3)

Follow up and Validate to continuous

improvement from previously audit at WP2No Audit Finding / OBS Improvement Action Validate Status

1 Observation for improvement was

found when Electrode Quiver (ID 2594)

was without a calibration label tag at

welding consumable control area.

During the audit at WP2, it also found

that Electrode Quiver (ID 1089) does not have calibration sticker

To be used the temporary

sticker calibration tag is “Pink

Color” after ensure the

tooling and equipments within calibration certificate

Already done and

closed at WP22

2 Observation for improvement on Must be checked certificate Already done and 2 Observation for improvement on

calibration tag for vertical lifting was

expired but proof load test certificate is still valid

Must be checked certificate

before sending to offshore site in according project period.

Already done and

closed at WP22

3 Observation for Improvement on

sticker tag identification or box

identification on weld joints for traceability was not practiced.

To be used the sticker tags

identify or box identify for weld joint traceability.

Already done and

closed at WP22

4 Observation for Improvement on weld

face was grinded after accepting by

QC, because lack miscommunication.

After re-checked and accepted RT

result on that welded.

Toolbox meeting on this

matter with QC and

Production teams for

understanding and awareness to process control.

Already done and

closed at WP22