Presentation of Dr. Al-Hammad'sAuditing Paper1 (1)

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    FACTORS AFFECTING FACILITY MAINTENANCE

    MANAGEMENT AUDTING

    IN SAUDI ARABIA

    BY

    Al-Hammad,A. and AL-Zahrani A.,

    College of Environmental Design,King Fahd University of Petroleum & Minerals,

    Dhahran, Saudi Arabia

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    CONTENTS

    INTRODUCTION

    OBJECTIVES

    RESEARCH METHODOLOGY

    FACTORS AFFECTING FACILITY MAINTENANCE

    STUDY SURVEY

    ANALYSIS OF THE DATA

    RESULTS OF THE STUDY

    CONCLUSIONS

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    INTRODUCTION 1/

    Nowadays, many facilities owners in Saudi Arabia

    as well as in other countries visualize theimportance of maintenance auditing for their

    facilities.

    Through auditing, facility owners needs to know

    the status of their maintenance managementsystems:

    whether they are organized in the right way to

    achieve their objectives or

    whether some actions should be taken to

    improve their maintenance management

    approaches.

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    INTRODUCTION 2

    Such auditing will help facilities owners measure

    and improve the effectiveness of their maintenance

    management systems.

    However, facility owners often differ in theirapproach to making maintenance auditing for their

    facilities.

    To unify the approach for such auditing, this paperaims at assessing the auditing factors, which are

    used by facility owners.

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    OBJECTIVES OF THE STUDY

    To assess, from the view points of the facility

    owners in government and private sectors , the

    maintenance management auditing factors, which

    are needed to audit their facilities.

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    RESEARCH METHODOLOGY

    The study was carried out in two phases:

    The first phase include a literature search and interviews.* The identification of six groups of main

    categories and a total of 37 specific

    factors

    In the second phase

    * A survey was conducted to assess therelative importance of these factors.

    * The survey was filled out by 25 professional

    maintenance managers from the governmental

    sector and 22 professional maintenance

    managers from the private sector in

    Saudi Arabia

    The data gathered from the survey was analyzed statistically .

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    FACTORS AFFECTING FACILITY MAINTENANCE 1

    Factors Affecting facility maintenance management

    are classified into six main categories :

    Firs t: ORGANIZATION & HUMAN

    RESOURCES

    Second: WORK LOAD IDENTIFICATION &PERFORMANCE

    MEASURES

    Third: WORK PLANNING &

    SCHEDULING

    Fou rth : WORK ACCOMPL ISHMENT

    Fifth : INFORMATION TECHNOLOGY &

    APPRAISAL

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    FACTORS AFFECTING FACILITY MAINTENANCE 2

    Firs t: ORGANIZATION & HUMAN

    RESOURCES

    1. Organ izat ion s truc tu re

    2. Po lic ies , ru les and serv ices

    3. Wo rk contro l cen tral fu nct io ns , s taff in g

    4. Shop organ izat ion

    5. Sh op su perv is io n an d p lan ning fu nc t io ns

    6. Firs t line superv is or s & their responsib il it ies

    7. Train ing

    8. Mo tivat ion

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    FACTORS AFFECTING FACILITY MAINTENANCE 3/

    Second : WORK LOAD IDENTIFICATION &

    PERFORMANCE MEASURES

    1. Fac il i ty cond it ion inspec tion

    2. Work reques t procedure

    3. Relat ionsh ips betw een s ect ions

    4. Prev en tiv e main ten an ce (Equipmen t)

    5. Serv ice work

    6. Rou tine, recu rr ing work

    7. Work requ iremen ts documen tat ion

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    FACTORS AFFECTING FACILITY MAINTENANCE 4

    Third : WORK PLANNING & SCHEDULING

    1. Prio r ity sys tem

    2. Work class if icat ion and week ly schedu le

    3. A lterat io ns and imp ro vemen t wo rk

    4. Budget requ iremen ts f or main tenance &

    repairs

    5. B udg et execu tio n p lan

    6. B ack log of funded w ork

    7. Emergency wo rk & shutdown schedulin g

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    FACTORS AFFECTING FACILITY MAINTENANCE 5

    Fou rth : WORK ACCOMPL ISHMENT

    1. Sh op sch ed ul in g & plann in g pro ced ures

    2. Craft and mater ial av ailab il i ty

    3. Main ten an ce p ro ces s re-engin eerin g

    4. Sh op, Sp ace, To ols an d Equipment

    5. Transportat ion

    6. Superv iso ry prac t ices

    7. Use o f con trac ts

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    FACTORS AFFECTING FACILITY MAINTENANCE 6

    Fifth : INFORMATION TECHNOLOGY &

    APPRAISAL

    1. Manag emen t In fo rmatio n Sys tem (MIS)

    2. Measurem en t o f perfo rm ance

    3. Produc tiv ity Measurem en t

    4. In fo rmation sys tems & his to r ical records

    5. Variance rev iew

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    FACTORS AFFECTING FACILITY MAINTENANCE 7

    Sixth : MATERIAL MANAGEMENT

    1. Part and mater ial avai lab i l i ty

    2. Sto re room operat ion

    3. Inven to ry func t ions and cos ts

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    STUDY SURVEY 1/2

    Considering the above mentioned factors,

    a survey of a randomly selected sample of 25

    professional maintenance managers from the

    governmental sector and 22 professional

    maintenance managers from the private sector inSaudi Arabia was carried out.

    The data gathered from the survey was analyzed

    statically by using the importance index and the

    Spearman correlation formula.

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    STUDY SURVEY 2/2

    The importance index is used to measure therelative importance of each auditing factor

    The Spearman correlation formula is used to find

    out whether the government and private managersparties agree or not for the assessment of the

    auditing factors

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    No. categories

    Govt.

    Organizations

    Ranks

    Private

    Organizati

    ons Ranks

    Index Rank Index Rank

    First Organization & Human Resources 71.24 1 82.18 1

    Second Work Load Identification & Performance Measures 68.61 5 77.82 5

    Third Work Planning & Scheduling 67.81 6 78.02 2

    Fourth Work Accomplishment 70.84 2 77.75 6

    Fifth Information Technology & Appraisal 69.08 4 75.87 3

    Sixth Material Management 70.63 3 78.46 4

    Table 1

    Result of the survey for the categories

    RESULTS OF THE SURVEY 1/7

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organizati

    ons Ranks

    Index Rank Index Rank

    First Component : Organization & Human Resources 71.24 1 82.18 1

    1 Organization Structure 78.00 2 85.25 6

    2 Policies, Rules and Services 75.00 6 83.75 10

    3 Work Control Center Functions, Staffing 78.00 3 86.50 4

    4 Shop Organizations 74.25 8 78.75 25

    5 Shop Supervision & Planning Function 67.00 29 75.50 30

    6 Fist Line Supervision & Responsibilities 73.25 12 82.25 13

    7 Training 71.50 12 82.25 13

    8 Motivation 68.00 19 81.00 17

    Table 2

    Result of the survey for the auditing factors 1/6

    RESULTS OF THE SURVEY 2/7

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organi

    zations

    Ranks

    Index Rank Index Ra

    nk

    Second Factors :

    Work Load Identification & Performance Measures

    68.61 5 77.82 5

    9 Facility Condition Inspection 75.25 5 81.75 14

    10 Work Request Procedure 79.25 1 89.75 1

    11 Relationship Between Sections 75.00 7 83.75 9

    12 Preventive Maintenance (Equipment) 73.75 11 81.50 15

    13 Service Work 54.00 37 62.00 37

    14 Routine, Recurring Work 56.75 36 66.00 36

    15 Work Requirements Documentation 66.25 31 80.00 31

    Table 2

    Result of the survey for the auditing factors 2/6

    RESULTS OF THE SURVEY 3/7

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organizat

    ions

    Ranks

    Index Rank Index Rank

    Third Factor : Work Planning & Scheduling 67.81 6 78.02 2

    16 Priority System 72.00 17 71.50 33

    17 Work Classification and Weekly Schedule 62.50 33 76.52 27

    18 Alterations and Improvement Work 66.25 30 76.89 26

    19 Budget Requirements for Maintenance and Repairs 74.00 10 87.00 3

    20 Budget Execution Plan 71.00 20 84.75 8

    21 Backlog of Funded Works 58.00 35 80.00 20

    22 Emergency Work & Shutdown Scheduling 70.25 22 86.25 5

    Table 2Result of the survey for the auditing factors 3/6

    RESULTS OF THE SURVEY 4/7

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organizat

    ions

    Ranks

    Index Rank Index Rank

    Fourth Factor : Work Accomplishment 70.84 2 77.75 6

    23 Shop Scheduling & Planning Procedure 65.25 32 75.50 29

    24 Craft and Material Availability 74.25 9 81.00 16

    25 Maintenance Process Re-Engineering 68.50 24 72.75 32

    26 Shop, Space, Tools & Equipment 70.00 23 76.25 28

    27 Transportation 72.75 15 72.75 31

    Table 2

    Result of the survey for the auditing factors 4/6

    RESULTS OF THE SURVEY 5/

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organizat

    ions

    Ranks

    Index Rank Index Rank

    Fifth Factor : Information Technology & Appraisal 69.08 4 75.87 3

    30 Management Information System (MIS) 68.25 25 79.50 22

    31 Measurement of Performance 68.00 26 80.50 19

    32 Productivity Measurement 70.50 21 78.75 24

    33 Information System & Historical Records 71.75 18 83.25 11

    34 Variance Review 66.75 29 70.00 34

    Table 2Result of the survey for the auditing factors 5/6

    RESULTS OF THE SURVEY 6/7

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    No. Factor

    Govt.

    Organizatio

    ns Ranks

    Private

    Organizat

    ions

    Ranks

    Index Rank Index Rank

    Sixth Factor : Material Management 70.63 3 78.46 4

    35 Parts & Material Management 77.00 4 87.00 2

    36 Storeroom Operation 73.00 13 80.75 18

    37 Inventory Functions and Costs 61.25 34 67.00 35

    Table 2Result of the survey for the auditing factors 6/6

    RESULTS OF THE SURVEY 7/7

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    CONCLUSIONS

    Based on the results of this study and as shown in Tables

    1 and 2, the following can be concluded:Both governmental and private sectors rated all factors

    as moderately important to extremely important.

    With 95% confidence, it can be concluded that the

    government and private sectors generally agree onranking of all factors affecting facility maintenance

    management auditing.

    Both sectors ranked work request procedure factor as the

    highest while they ranked service work factor as the

    lowest.

    Thus, all the listed factors can be used to audit the

    maintenance management department.

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    THANK YOU