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Maruti Steel Fab. Maruti Steel Fab. Shaping Ideas Shaping Ideas One of the Largest One of the Largest Manufactures of Formworks Manufactures of Formworks in INDIA. in INDIA.

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Maruti Steel Fab.Maruti Steel Fab.Shaping IdeasShaping Ideas

One of the Largest Manufactures One of the Largest Manufactures of Formworks in INDIA.of Formworks in INDIA.

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INTRODUCTIONINTRODUCTION

Maruti Steel Fab. Maruti Steel Fab. 1 of the largest manufactures of formworks.1 of the largest manufactures of formworks.

Launching Gantry. Launching Gantry. Segmental Formwork.Segmental Formwork.

Tunnel Formwork.Tunnel Formwork. Specially designed formwork for Post Specially designed formwork for Post

Tension Slabs for IT & Malls.Tension Slabs for IT & Malls.

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Banglore MetroBanglore Metro

Design & Fabrication Design & Fabrication of Elliptical shape of of Elliptical shape of formwork size formwork size 1600mm X 2500 mm. 1600mm X 2500 mm.

17 meters height 17 meters height Single Pour. For Single Pour. For Karnataka most Karnataka most prestigious Project. On prestigious Project. On Main MG Road. Main MG Road. Banglore Metro. Banglore Metro.

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Casting on going in processCasting on going in process

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In line Pier along with Pier CapIn line Pier along with Pier Cap

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Fly over at Pune ( Hadpasar) Fly over at Pune ( Hadpasar)

Pier & Pier Cap at Pier & Pier Cap at Pune. Pune.

Client: M/s. J.Kumar Client: M/s. J.Kumar Infra Projects Limited. Infra Projects Limited.

With groves Flaring With groves Flaring like Sun Rays. In the like Sun Rays. In the Cap.Cap.

Crown between Pier & Crown between Pier & Pier Cap.Pier Cap.

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Pier, Pier Cap & I Girder formworkPier, Pier Cap & I Girder formwork

Pier Diameter 1700mm Pier Diameter 1700mm Diameters, with Seamless Diameters, with Seamless grooves of 25 mm deep in grooves of 25 mm deep in full length of Pier.full length of Pier.

Pier Cap Elliptical Flair Pier Cap Elliptical Flair Step Wise. Step Wise.

Top of the cap have 2 Top of the cap have 2 radius making it look like radius making it look like Pipe, thru out PeripheryPipe, thru out Periphery

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Bhiwandi Flyover.Bhiwandi Flyover.

Raw Finish of the Raw Finish of the concrete surface concrete surface where in casted using where in casted using Maruti Steel Fab. Pier Maruti Steel Fab. Pier Formwork.Formwork.

Client: J.Kumar Client: J.Kumar Infrastructure Limited.Infrastructure Limited.

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Box Girder Shuttering.Box Girder Shuttering.

Pier Casting for Pier Casting for Pathankot Highway. Pathankot Highway. BOT. BOT.

Client M/s. Gannon Client M/s. Gannon Dunkerly & Co Limited Dunkerly & Co Limited ( Delhi Division) ( Delhi Division)

Various Spans of 32.4 Various Spans of 32.4 meters, 35 meters, 42 meters, 35 meters, 42 meters & 48 meters. meters & 48 meters. Along with Trussels & Along with Trussels & supporting structure.supporting structure.

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Phathankot Highway.Phathankot Highway.

Around 1000 Tons of Around 1000 Tons of Steel Shuttering for Steel Shuttering for Box girder & Cribs. Box girder & Cribs. Supplied by Us in 5 Supplied by Us in 5 months time. months time.

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Box GirderBox Girder

Bottom Slab ready with Bottom Slab ready with reinforcement along reinforcement along with the side with the side shuttering, including shuttering, including intermediate blisters. intermediate blisters.

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P.S.C. Girder ShutteringP.S.C. Girder Shuttering

P.S.C. Girder P.S.C. Girder shuttering of height shuttering of height 2250 mm height & 2250 mm height & length of 21480 mm.length of 21480 mm.

Client: Satav Client: Satav Infrastructure Limited. Infrastructure Limited.

Prestigious Project of Prestigious Project of NH – 4. B.O.T . For NH – 4. B.O.T . For N.H.A.I.N.H.A.I.

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Panchagutta FlyoverPanchagutta Flyover

Under HUDA the Under HUDA the flyover formwork was flyover formwork was done by us with done by us with Elliptical Flair in 4 Elliptical Flair in 4 meters portion. meters portion.

Client: M/s. Gammon Client: M/s. Gammon India Limited.India Limited.

Including Rubber Including Rubber Lining done by us. Lining done by us.

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D Shape Tunnel Formwork 5500mmHt X D Shape Tunnel Formwork 5500mmHt X

5000mm (W)X6000mm long5000mm (W)X6000mm long D. Shaped Tunnel Form work D. Shaped Tunnel Form work

with window arrangement for with window arrangement for pouring of concrete, the frame pouring of concrete, the frame done using high tensile steel done using high tensile steel thus reducing the weight of thus reducing the weight of formwork, internal clear opening formwork, internal clear opening 3.5 X 3 meters for Dumper to 3.5 X 3 meters for Dumper to pass thru for disposal of pass thru for disposal of Mucking inside the tunnel thus Mucking inside the tunnel thus enabling parallel, construction enabling parallel, construction activities going on. activities going on.

Client: M/s. Sammon Engineers Client: M/s. Sammon Engineers &Earthmoving Corpration. &Earthmoving Corpration.

Site: UdaipurSite: Udaipur..

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Tunnel ShutteringTunnel Shuttering

D Shaped Tunnel formwork done D Shaped Tunnel formwork done way back in 1997. Very Light in way back in 1997. Very Light in weight using the truss type weight using the truss type arrangement. arrangement.

Client M/s. Mudhcon Projects Client M/s. Mudhcon Projects Limited.Limited.

-------------------------------------------------------------------------------------------- D Shaped Tunnel formwork for D Shaped Tunnel formwork for

MKDVC Project ( Water Tunnel ) MKDVC Project ( Water Tunnel ) 5 meters ( W) X 5.250 ( H ) X 6 5 meters ( W) X 5.250 ( H ) X 6

meters long .meters long . Client: M/s. Parwani Builders (P) Client: M/s. Parwani Builders (P)

Limited. Limited. Site: KolhapurSite: Kolhapur

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Tunnel Formwork.Tunnel Formwork.

Total Length of the tunnel 7 Total Length of the tunnel 7 Kilometers. Kilometers.

Site: Devikhindi. Site: Devikhindi.

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Side lining for tunnel. Side lining for tunnel.

7 meters wide, 3.6 meters Height & 7 meters wide, 3.6 meters Height &

6 meters long formwork6 meters long formwork.. Client : P.V.R Projects Limited. Client : P.V.R Projects Limited. With all window arrangements & With all window arrangements &

pneumatic vibrators.pneumatic vibrators.

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Retaining WallsRetaining Walls Retaining wall casted in single pour Retaining wall casted in single pour

of height of 7300 mm.of height of 7300 mm. Length of Trench 2 Kilometers. Length of Trench 2 Kilometers. 1 side support only the other side 1 side support only the other side

rock was there over cut up t0 1 rock was there over cut up t0 1 meter in some places.meter in some places.

Client: Shapoorji Pallonji & Co Client: Shapoorji Pallonji & Co

LimitedLimited Site : Ranjangaon.Site : Ranjangaon. Total Tons: Approximate 100 Tons.Total Tons: Approximate 100 Tons.

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Shuttering designed for PT SalbShuttering designed for PT Salb

Ply wood plates specially Ply wood plates specially designed for Post designed for Post Tensions Slabs. Tensions Slabs.

Where in only primary grid Where in only primary grid required secondary grid required secondary grid not required. not required.

High Tensile Channels High Tensile Channels placed over the Stirrup placed over the Stirrup heads & plates directly heads & plates directly over that. over that.

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Plywood plates.Plywood plates.

Plate Gives over 120 Plate Gives over 120 reputations. reputations.

All Standard All Standard components are used. components are used.

Weight of the plates Weight of the plates much lighter that wall much lighter that wall forms. Just 33 Kg per forms. Just 33 Kg per meter square.meter square.

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Cuplock SystemCuplock System

Cuplock system supplied Cuplock system supplied for defense building. for defense building.

27 meters height. 27 meters height. Beam of 1200mm Height & Beam of 1200mm Height &

24 meters span.24 meters span. Slab Thickness 400 mmSlab Thickness 400 mm Using Plywood Plates.Using Plywood Plates. Client: Vijay Nirman Co P Client: Vijay Nirman Co P

Limited.Limited.

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List of Clients.List of Clients. Ambience Construction India Ltd Ambience Construction India Ltd HyderabadHyderabad Associated Engneering Co (P.V.Raj.) Associated Engneering Co (P.V.Raj.) Hydrebad.Hydrebad. Gayatri Projects Ltd .Gayatri Projects Ltd . Hyderabad / Hyderabad /

BangloreBanglore H.H.Engineers H.H.Engineers Pune.Pune. Ircon Constructions Limited.Ircon Constructions Limited. Pune. Pune. J.Kumar Infraprojects LtdJ.Kumar Infraprojects Ltd Mumbai.Mumbai. K.Raheja Construction (p) ltd K.Raheja Construction (p) ltd Pune Pune Madhucon Projects Ltd .Madhucon Projects Ltd . Hyderabad/ Hyderabad/

Pune. Pune. Nagarjuna Construction Co. LtdNagarjuna Construction Co. Ltd Bombay , Bombay ,

Hyderabad Hyderabad NCC – Maytas ( J.V) Singapore City.NCC – Maytas ( J.V) Singapore City. Hydrebad.Hydrebad. Petron Civil Engineering LtdPetron Civil Engineering Ltd Pune Pune

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Pratibha Construction Co.Pratibha Construction Co. Kolhapur .Kolhapur . Rajdeep Buildcon (P) Limited.Rajdeep Buildcon (P) Limited. Pune/Nagar/Nagpur.Pune/Nagar/Nagpur. Ramky Infrastructure Limited.Ramky Infrastructure Limited. Hydrebad.Hydrebad. Satav Construction (P) Limited Satav Construction (P) Limited Pune.Pune. Sew Construction Ltd Sew Construction Ltd HyderabadHyderabad Shapoorji Pallonji & co Ltd .Shapoorji Pallonji & co Ltd . Pune Pune Shrinivasa Construction Ltd Shrinivasa Construction Ltd Hyderabad/ Pune.Hyderabad/ Pune. Simplex Concrete Piles I LtdSimplex Concrete Piles I Ltd MumbaiMumbai Skanska Cementation I Ltd Skanska Cementation I Ltd Bombay Bombay Sobha Space ( P ) Limited Sobha Space ( P ) Limited Banglore / Pune.Banglore / Pune. Soma Enterprises Ltd Soma Enterprises Ltd Hyderabad (all India site ) .Hyderabad (all India site ) . U.B.Engineering LtdU.B.Engineering Ltd Pune , Chiplun.Pune , Chiplun. Vascon Engineering P Limited Vascon Engineering P Limited Pune.Pune. Vijay Nirman Co P Limited Vijay Nirman Co P Limited Pune / Nagpur / Pune / Nagpur /

Nandurbar.Nandurbar. M.R.BuildersM.R.Builders PunePune Gammon India LimitedGammon India Limited Nasikh, Hydrebad.Nasikh, Hydrebad. Navayuga Engineering Co Limited.Navayuga Engineering Co Limited. Banglore / Hydrebad.Banglore / Hydrebad. Cherian Varkey construction company Pvt ltdCherian Varkey construction company Pvt ltd Kochi.Kochi. Bangalore Metro Rail Corporation LimitedBangalore Metro Rail Corporation Limited Bangalore. Bangalore. And Endless list to follow………..And Endless list to follow………..

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On going Works as on 20.9.2008On going Works as on 20.9.2008

Launching Girder Total length 72 meters ( Including nose) Span Launching Girder Total length 72 meters ( Including nose) Span between 2 piers 32 meters. Client: Navayuga Engineering Co Limited. between 2 piers 32 meters. Client: Navayuga Engineering Co Limited.

Elliptical Pier, with elliptical flair & cap. Client Bangalore Metro Rail Elliptical Pier, with elliptical flair & cap. Client Bangalore Metro Rail Corporation Limited.Corporation Limited.

Sky Walk for around 2000 Tons, Client: J.Kumar Infraprojects LimitedSky Walk for around 2000 Tons, Client: J.Kumar Infraprojects Limited. . Column & Slab casting single pour column height 9 meters. For Column & Slab casting single pour column height 9 meters. For

Power Project J.S.W. Client: Raghu Constructions. Power Project J.S.W. Client: Raghu Constructions. P.S.C. Girder Shuttering. Client Cherian Varkey construction company P.S.C. Girder Shuttering. Client Cherian Varkey construction company

Pvt ltdPvt ltd Kochi.Kochi.

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Rental Division. Material available on hire.Rental Division. Material available on hire.S.NoS.No Description Description NumbersNumbers

1`1` Props – 2.00 + 2.00 = opening = 3.70 Props – 2.00 + 2.00 = opening = 3.70 50005000

22 Props – 2.00 + 3.00 = opening = 4.70 Props – 2.00 + 3.00 = opening = 4.70 20002000

33 Spans – 2.35 + 2.35 = opening = 4.10 Mtr Spans – 2.35 + 2.35 = opening = 4.10 Mtr 10001000

44 Centering plates - .600 X .900 Centering plates - .600 X .900 50005000

55 1.00 X H Frames – 2.00 1.00 X H Frames – 2.00 20002000

66 Cross Bracing – 2.00 X 2.00 Cross Bracing – 2.00 X 2.00 20002000

77 Cup lock systems Vertical – 2.00 Mtr Cup lock systems Vertical – 2.00 Mtr 15001500

88 Cup lock systems vertical – 1.50 mtr Cup lock systems vertical – 1.50 mtr 15001500

99 Cup lock systems vertical - 1.00 Mtr Cup lock systems vertical - 1.00 Mtr 15001500

1010 Cup lock systems horizontal – 1.00 Cup lock systems horizontal – 1.00 20002000

1111 Cup lock systems horizontal – 1.20 Cup lock systems horizontal – 1.20 20002000

1212 Cup lock systems horizontal – 2.00 Cup lock systems horizontal – 2.00 20002000

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Contact Us.Contact Us.

Maruti Steel Fab. Maruti Steel Fab. Plot # 9. B.U. Bhandari Industrial Estate Plot # 9. B.U. Bhandari Industrial Estate Sanaswadi. Pune 412208. Sanaswadi. Pune 412208. Email: Email: [email protected]. .

[email protected] # +919822000092.Cell # +919822000092.Cell # +919823366661.Cell # +919823366661.Fax # +91- 20 – 66113695.Fax # +91- 20 – 66113695.Branches: Bombay, Hyderabad, Bangalore, Chennai.Branches: Bombay, Hyderabad, Bangalore, Chennai.