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GeN2™ Premier lift. Designed for environmental protection and passenger comfort. Premier

Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

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Page 1: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

GeN2™ Premier lift. Designed for environmental

protection and passenger comfort.

Prem

ier

Page 2: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

A machine roomless system

with outstanding levels

of comfort, reliability,

safety and environmental

protection.

Using a unique polyurethane-coatedsteel belt drive system – a revolutionarytechnology invented and patented byOtis – the GeN2 Premier system providesa highly efficient and cost-effectivesolution ideally suited for prestige residential and commercial markets.

The GeN2 Premier lift enables architectsgreater freedom of design and buildersbenefit from a more controlled installationprocess with minimum building interface.Developers and owners can managethe building more economically and,moreover, benefit from increasedrentable space.

The GeN2 Premier system with theunique flat belt and ReGenTM drive isthe smart choice for ‘green’ buildinginitiatives.

GeN2 Premier lift

KEY COMPONENTS:

➊ Flat, polyurethane-coated steel belts

➋ Gearless machine with PM Synchronous motor

➌ ReGen drive with closed-loop vector controlNB: Layout configuration shown is valid for lift

capacities over 1 000 kg (13 passengers).

Page 3: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

The coated steel reinforced belt:technology that transforms an industry.

In the year 2000, the GeN2 drive system – an innovation

developed and patented by Otis – radically transformed the

lift industry by replacing the conventional traction steel

rope with a flexible polyurethane-coated steel belt.

This pioneering advance complies with all relevant EU

lift regulations.

Prem

ier

Otis GeN2 Premier system: The Benefits

An innovative machine-roomless system which provides:

Environmental protection

• The belts and gearless machine with sealed-for-life bearings require no

addition of oil or polluting lubricants.

• A gearless machine together with a ReGen drive achieves energy savings of

up to 75% compared with a conventional system. It also reduces operational

costs.

Enhanced ride quality

• Replacing conventional steel ropes with smooth, polyurethane-coated steel

belts results in a quieter and smoother ride.

• A gearless machine controlled by a closed-loop ReGen drive provides a

comfortable ride with outstanding stopping accuracy.

Safety and reliability

• The PULSE™ system continually monitors the status of the belt’s steel cords.

• A battery-operated rescue system with electronic speed monitoring enables

safe and fast rescue of a trapped passenger in the event of a power failure.

• The REM™ system provides two-way communication and observes lift

performance 24h/7d.

Page 4: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

� CONVENTIONAL STEEL ROPES

The stiffness of conventional steel ropes requires a largebending radius.

� FLEXIBLE STEEL BELTS

The polyurethane-coated flat steel belt is up to 20% lighterand lasts up to 3 times longer than conventional ropes. Itsflexibility results in a much smaller bending radius.

� COMPACT GEARLESS MACHINE

A sheave – which can be as small as 10 cm in diameter – has allowed Otis to design a machine that is up to 70% smaller than conventional machines.

� MACHINE ROOM SYSTEM

In a conventional system, the large machine and controllerrequire a machine room typically positioned above the hoistway.All bearing loads are supported by the building structure.

� MACHINE ROOMLESS SYSTEM

The compact GeN2 gearless machine does not require amachine room and can be easily positioned on top of the carand counterweight rails. This means all bearing loads can betransferred to the pit, thus reducing structural building costs.

� CONVENTIONAL MACHINE

The broad bending radius of steel ropes requires a largemachine with a sheave that is typically 50-60 cm in diameter.

D D

The lift reimagined.

Conventional Geared Lift With GeN2 Technology

Page 5: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

� CONVENTIONAL DRIVES

Conventional open loop systems mean inconsistent motion profile resulting in jerking, tripping hazards, longer flight time and high energy consumption.

� CLOSED LOOP VF REGEN DRIVE

State-of-the-art digital design provides a smoother ride,improved floor-to-floor flight time and up to 75% energy savings compared with conventional drives.

� PERMANENT MONITORING OF THE BELTS

The PULSE electronic system permanently monitors the status of the belt’s steel cords 24h/7d.

� CONVENTIONAL DISPATCHING SYSTEMS

In conventional systems, passengers press an ‘up’ or ‘down’ callbutton and await the lift arrival. Then they crowd into the first carthat comes, jostle to select their destination and have to stop atevery floor selected.

� COMPASSTM DESTINATION ENTRY SYSTEM

With the optional Compass destination entry system, passengers input their destinations prior to entering the car and the system instantly directs each passenger to a specifically assigned car.

� CONVENTIONAL INSPECTION OF STEEL ROPES

Traditional visual inspections of the ropes are only undertakenat intervals and require taking the lift out of operation for maintenance.

The lift reimagined.

Conventional Geared Lift With GeN2 Technology

Page 6: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

Heavily-loaded car Heavily-loaded car

The GeN2 Premier system is the smart choice for ‘green’ buildinginitiatives.

REGEN DRIVE

As the preferred choice for ‘green’ building initiatives,Otis ReGen drives deliver substantial energy savingswhile helping to meet or exceed established world-wide standards.

• Energy savings (up to 75%)

• Low harmonic distortion (typically below 5%) andreduced Radio Frequency Interference

• Operational cost savings through reduced peakpower demand and decreased energy consumption

• Optimal performance - the drive operates with voltage fluctuations of up to 30%.

A typical lift includes three major components: the machine, the lift car and the counterweight. The counterweight is designed to balance a half-loaded car. Electrical power is generated when aheavily-loaded car travels in a ‘down’ direction or a lightly-loaded car travels in an ‘up’ direction (green area of graph).

With a non-regenerative drive the energy generated isdissipated in a set of resistors creating a waste-heatload in the building.

With a regenerative drive, the energy generated is fedback into the building’s grid where it can be used byother loads connected to the same network. The energyconsumed with a non-regenerative drive is representedby the yellow area while with a regenerative drive theenergy consumed is just the difference between theyellow and green areas.

The amount of energy savings due to regenerationdepends on various system parameters and configu-rations such as car load, speed, length of run, trafficpattern and system efficiency.

Savi

ngs

(%)

Floors In-car load (%)

t[s]

Input Power

Velocity*10

Energy consumed with fully-loaded car in ‘up’ direction.

Energy generated with fully-loaded car in ‘down’ direction.

Electrical power

Consumption Generation

Energy savings as a function of car load and rise

iiiiiiii

iiiiiiii

Lightly-loaded car Lightly-loaded car

ReGen drive

Page 7: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

Peak

pow

er d

eman

d (k

VA)

It protects the environment....

Gearless machine withsealed-for-life bearings andmaintenance-free brake disc.

Cross section of a radial designmotor with embedded permanent magnets (PM).

A ‘GREEN’ MACHINE

Lubrification-free and more energy efficientNeither the belts nor the gearless machine withsealed-for-life bearings require any form of pollutinglubricants.

The low inertia gearless machine is equipped with ahighly efficient PM synchronous motor of radial construction.

The result is a machine which is up to:

• 50% more efficient than conventional gearedmachines.

• 10% more efficient than conventional gearlessmachines with induction asynchronous motors.

• 15% more efficient than other machines with PMmotors of axial construction design.

1 2 3 4 5 6

30

25

20

15

10

5

0

Based on 1000 kg at 1.0 m/s, 8 stops and 200,000 starts/year

Ener

gy c

onsu

mpt

ion

(kW

h)

1 2 3 4 5 6

4,000

3,000

2,000

1,000

0

Peak

pow

er d

eman

d (k

VA)

1 2 3 4 5

30

25

20

15

10

5

0

Based on 1600 kg at 1.75 m/s, 20 stops and 300,000 starts/year

Ener

gy c

onsu

mpt

ion

(kW

h)

1 2 3 4 5

12,000

10,000

8,000

6,000

4,000

2,000

0

Energy savings(propulsion system only)

GeN2 system with ReGen Drive

GeN2 system with non-regenerative drive

Gearless Induction motor

Gearless PM motor (axial design)

Geared

Hydraulic

Page 8: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

... and its innovative features demonstrate an absolute commitment to both safety and reliability.

SAFETY FEATURES

• Rescue SystemA battery-operated rescue system with electronicspeed monitoring enables the safe and fast rescueof trapped passengers in the event of power failure.

• LAMBDA™ Entrance ProtectionA screen of infrared beams acts as an invisible safe-ty curtain. When an obstacle breaks this screen, thesensitive LAMBDA 2D or LAMBDA 3D systemdetects it and immediately reopens the doors.

• Stopping AccuracyThe belt’s reduced stretch compared to convention-al steel ropes together with a closed-loop VF controlresults in outstanding stopping accuracy (within +/- 3 mm at every landing).

• Door Deterrent DeviceIf the car is stopped between floors, a deterrentdevice prevents the car door from opening.

• Hoistway Access DetectionTo protect a person entering the hoistway, a specialsafety feature prevents the lift from operating after alanding door has been opened.

Entrance Protection

Twenty-four-hour remote monitoringobserves lift performance continuously.

INCREASED RELIABILITY

The long-lasting coated steel belt, the smoothcrowned sheaves and the reduction of moving partsin the gearless machine dramatically reduce wearand increase durability.

Otis’ PULSE DeviceReliability and safety are further enhanced with Otis’ PULSE electronic system which continuallymonitors the status of the belt’s steel cords 24h/7d.

Data are received by OTISLINE

specialists.

An OTISLINErepresentative alerts and briefs the field

technician, if necessary.

The technicianarrives with

appropriate diagnosis, tools and parts to begin work.

The REM unit sends diagnostic information to the OTISLINE centre.

REM® Monitoring SystemThe REM system is the most advanced of its kind forensuring lift reliability.

Twenty-four hours a day, the REM system continuouslymonitors lift functions – detecting deteriorating com-ponents, intermittent anomalies, and small nuisancesthat might otherwise go unnoticed. It provides immediate,two-way voice communication between passengersand trained Otis personnel at the OTISLINE™ centre,simultaneously delivering greater peace of mind.

The PULSE system monitors the integrity of belt cords 24h/7d.

Stopping accuracy: to within +/- 3 mm.

LAMBDA 3D (optional)

LAMBDA 2D

Page 9: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

At the same time it achieves an outstanding level of ride quality.

VerticalVibration[milli-g]

HorizontalVibration[milli-g]

In-Car Noise[dB(A)]

OUTSTANDING RIDE QUALITY

Replacing metal ropes with smooth, flat beltsmeans a quieter and smoother ride.Enhanced ride quality is achieved through the combi-nation of a number of factors. Otis’ flat polyurethane-coated steel belt which eliminates the metal-to-metaleffect of conventional ropes results in quiet operation.The rollers also contribute to ride quality as does thegearless machine combined with a closed-loop vari-able frequency ReGen drive with vector control. Thelatter also assures outstanding stopping accuracy(within +/- 3 mm at every landing).

50

25

10

45

28

10

6360

50

Industry hydraulic system

Industry geared system

GeN2 Premier system

Flat coated steel belt.

Smooth crowned sheave.

Interaction of Otis’ flat belt andthe smooth crowned sheave.

The rollers eliminate theneed for lubrication of therails and at the same timeenhance ride quality.

Cumulatively, the features of GeN2 Premier result in aquiet, smooth and comfortable ride. With appropriatetreatment of the hoistway walls, the low noise gearlessmachine, mounted on isolation rubber pads, reducesvibration to the building and keeps average noise levelsin adjacent rooms to below 30 dB(A) – in compliancewith strict EU building regulations.

Page 10: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

An extensive range of car designs provides solutions to differingaesthetic needs.

OPTIMATM

The Optima car perfectly illustrates the principle thatelegance can be achieved through simplicity – providedit’s based on an inspired idea. With the Optima design,that idea is embodied by the car operating panel actuallyilluminating the car. Important to the car’s refined appearance are the panelsthemselves. In three finishes, they are cheering to theeye and easy to maintain. In fact it is the balancebetween the aesthetic and the practical that definesthe Optima car.

SKINPLATE LAMINATE STAINLESS STEEL

SKINPLATE LAMINATE STAINLESS STEEL

WOOD GLASS

SELECTATM

The name unequivocally defines the design. TheSelecta car is about choice. Again illuminated by thecar operating panel, it satisfies the most diverserequirements. There are five car wall designs, variousflooring types together with different car operatingpanel designs and handrail types. With endless possi-bilities, the Selecta car has, effectively, been conceivedby us to be designed by you.

Page 11: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

LUMINATM

The Lumina car is distinguished by its range of ceilinglighting arrangements. Each offers a different level ofillumination, from the discreet to the sumptuous, andin combination with a choice of four wall types, a hostof decorative effects can be achieved. Painstakingattention to detail can also be found in the quality ofthe car fittings. Cumulatively they, too, help establishthe prestige of the Lumina car.

PANORAMATM

A novel and exciting way to travel in a commercial or residential complex, the attraction of the Panoramalift is that it is both designed to offer passengers a viewand the public a focal viewpoint. Adding the drama ofmovement to an architectural concept, the Panoramalift is increasingly chosen for installation in a lobby oratrium. The glass panels are available in clear or smokedglass and the frames around them in white skinplate,one of three stainless steel finishes or prime-coatedsteel ready for finishing on site. The lift can be adapted toany number of architectural and decorative specifications.

Glass panel arrangements

B1 E1

Rear panel

Door

A

C2

C1 D1

D2

F

SKINPLATE LAMINATE

WOOD STAINLESS STEEL

G

Page 12: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

STEP 1

Enter your floor destination

The Compass system instantlyassigns you to a lift designatedfor your requested floor.

STEP 2

Proceed to your assignedlift

As you are heading to yourassigned lift, the car is alreadyon its way to collect you.

STEP 3

Enter your assigned car

Inside the lift, an illuminatedfloor button confirms yourdestination.

STEP 4

Travel to your designatedfloor

The Compass system reducesyour travel time and provides amore comfortable ride — withfewer people per car and fewerstops per trip.

The Compass™ system enhances lift efficiency and reduces both waiting time and travel time.

COMPASS DESTINATION ENTRY SYSTEM

The strength of the optional Compass system is that itoffers passengers an efficient and personalised serviceat the same time as improving system performance.

Unlike conventional dispatching, the Compass systemhelps avoid congestion and transports passengers totheir desired floor with less waiting time and fewerstops.

Passengers input their destination with keycards or,manually, using touchscreens and keypads strategicallyplaced in the lobby.

The system instantly directs them to designated carswith each passenger knowing which car to take - somoving directly to the appropriate car location.

Knowing the right car to enter helps avoid confusionand passengers automatically rushing to the next carthat arrives. Hence it enhances traffic flow immeasurably.

Passengers travelling to adjacent floors are assignedthe same car. This, too, significantly reduces traveltime by limiting the number of stops per trip.

Page 13: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

❚ Otis maintenance systems reflect the philosophy that the best time toresolve problems is before theyarise. Otis technicians pursue a rigorousservice programme to meet a building’srequirements. Working with the REMsystem’s 24-hour monitoring capabilities,Otis service technicians can moreeffectively locate performance anomaliesand correct them before they affectlift service.

❚ Otis has met the stringent ISO 9000international standards for qualityassurance. The control of processes,from design to manufacturing to fieldoperations, makes it possible to consistently produce and supply highquality lifts, while meeting customerspecifications.

❚ The entire GeN2 system – includingmachine, coated steel belts, brakes,controller and drive – has been testedworldwide. The system has weatheredconditions of extreme temperaturesand has withstood tests of thermalshock, voltage variations, powershortages and interruptions, andtransient power surges – representingvirtually every possible breakdown ofa building’s electrical system.

SERVICE

QUALITY ASSURANCE AND TESTING

e*SERVICE

❚ Through e*Service at www.otis.comcustomers with units under Otis servicecontract can have round-the-clockaccess to maintenance records, asnap-shot of the lift performance history and fast verification of thework done.

Service and quality assurance.

Load capacity (kg)

Passenger capacity

Width

Depth

Speed

Maximum rise

Maximum number of stops

Machine

Drive

Cars in a group

Guiding system

TLD

CLD

CLD2

Door opening height (mm)

Car entrances

Power (3 phases + neutral)

Frequency

630 800 1000 1275 1600 1800 2000 2500

8 10 13 17 21 24 26 33

1100 1350 1100 1600 1200 2000 1400 2100 2000 2350 1500 2350 1800

1400 1400 2100 1400 2300 1400 2400 1600 1700 1600 2700 1700 2700

1.0 m/s - 1.6 m/s - 1.75 m/s - 2.5 m/s*

45 meters (1.0 m/s) - 75 meters (1.6 m/s - 1.75 m/s) - 90 meters (2.5 m/s)

16 (1.0 m/s) - 24 (1.6 m/s - 1.75 m/s) - 32 (2.5 m/s)

Gearless with permanent magnets synchronous motor

OVF with closed loop vector control ReGen drive with closed loop vector control

up to 5

Guide shoes Rollers

800-900 900 800-900 1100 1300 1300 1300-1400

800-900 800-900 800-900 900-1100 1100 1100 1100 1200 1200 1100-1200

1400-1600

2000-2100 2000-2300

1 or 2 (opposite)

400 volts ( + - 10% )

50 or 60 Hz

GeN2 Premier Specifications

Car dimensions (mm)

Door opening width (mm)

TLD Two panel telescopic side-openingCLD Two panel centre-openingCLD2 Four panel centre-opening

* 2.5 m/s available for duties up to 1600 kg

Please consult Otis for other available combinations.

Page 14: Premier - Otis Elevator · PDF fileThe coated steel reinforced belt: technology that transforms an industry. In the year 2000, the GeN2 drive system – an innovation developed and

Prin

ted

in E

.U. 2

6 15

2 (0

3. 0

8) B

TH

www ·o t is ·comOtis reserves the right to change any part of this specification without prior notice.